Star Manufacturing International ULTRA-MAX 824M-LP User manual

1
Star
Manufacturing
International Inc.
10 Sunnen Drive
St. Louis, MO 63143
Phone: [phone]
Fax: [phone]
Installation
and
Operating
Instructions
ULTRA-MAX GAS GRIDDLE
MODELS
824M-LP 824T-LP 824TS-LP 824TSCHS-LP
836M-LP 836T-LP 836TS-LP 836TSCHS-LP
848M-LP 848T-LP 848TS-LP 848TSCHS-LP
860M-LP 860T-LP 860TS-LP 860TSCHS-LP
872M-LP 872T-LP 872TS-LP 872TSCHS-LP
2M-Z7924 Rev. A 3/15/2006
WARNING: Improper installation,
adjustment, alteration, service or
maintenancecancausepropertydamage,
injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing
this equipment.
FOR YOUR SAFETY: Do not store or use
gasoline or other flammable vapors or
liquids in the vicinity of this or any other
appliance.
WARNING: Thisapplianceshallbeinstalled
inaccordancewithcurrentregulationsand
used only in well-ventilated space. Refer
toinstructionsbeforeinstallingandusing
this appliance.
In addition, there should be posted, in a
prominent location, detailed instructions
to be followed in the event the operator
smells gas. Obtain the instructions from
the local gas supplier.

2
2
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specifications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifications contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifications. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]
E-mail [email protected]
[email protected]
W[email protected]
Website: www.star-mfg.com
The Star Service Help Desk
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com
E-mail [email protected]
Telephone: [phone] Local [phone]
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive
St. Louis, MO 63143
U.S.A

3
SPECIFICATIONS
824M-LP
Type: Manual Valve
2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area
Approximate Weight: Installed - 214 Lb s (97.0 kg), shipping - 244 Lbs (110.6 kg)
Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height
(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
836M-LP
Type: Manual Valve
3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area
Approximate Weight: Installed - 321 Lbs (145.4 kg), shipping - 366 Lbs (165.8 kg)
Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height
(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
848M-LP
Type: Manual Valve
4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area
Approximate Weight: Installed - 428 Lbs (193.9 kg), shipping - 488 Lbs (221.1 kg)
Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height
(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
860M-LP
Type: Manual Valve
5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area
Approximate Weight: Installed - 535 Lbs (242.4 kg), shipping - 610 Lbs (276.4 kg)
Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height
(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
872M-LP
Type: Manual Valve
6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area
Approximate Weight: Installed - 642 Lbs (290.9 kg), shipping - 732 Lbs (331.7 kg)
Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height
(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
824T-LP
Type: Throttling Control
2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area
Approximate Weight: Installed - 220 Lb s (99.7 kg), shipping - 246 Lbs (111.5 kg)
Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height
(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
836T-LP
Type: Throttling Control
3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area
Approximate Weight: Installed - 330 Lbs (149.5 kg), shipping - 369 Lbs (167.2 kg)
Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height
(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
848T-LP
Type: Throttling Control
4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area
Approximate Weight: Installed - 440 Lbs (199.4 kg), shipping - 492 Lbs (222.9 kg)
Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height
(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

4
860T-LP
Type: Throttling Control
5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area
Approximate Weight: Installed - 550 Lbs (249.2 kg), shipping - 615 Lbs (278.7 kg)
Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height
(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
872T-LP
Type: Throttling Control
6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area
Approximate Weight: Installed - 660 Lbs (299.0 kg), shipping - 738 Lbs (334.4 kg)
Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height
(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
824TS-LP
Type: Snap Action Control With Safety Pilot
2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area
Approximate Weight: Installed - 222 Lb s (100.6 kg), shipping - 250 Lbs (113.3 kg)
Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height
(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
836TS-LP
Type: Snap Action Control With Safety Pilot
3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area
Approximate Weight: Installed - 333 Lbs (150.9 kg), shipping - 375 Lbs (169.9 kg)
Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height
(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
848TS-LP
Type:Snap Action Control With Safety Pilot
4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area
Approximate Weight: Installed - 444 Lbs (201.2 kg), shipping - 500 Lbs (226.6 kg)
Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height
(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
860TS-LP
Type: Snap Action Control With Safety Pilot
5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area
Approximate Weight: Installed - 555 Lbs (251.5 kg), shipping - 625 Lbs (283.2 kg)
Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height
(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
872TS-LP
Type: Snap Action Control With Safety Pilot
6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area
Approximate Weight: Installed - 666 Lbs (301.8 kg), shipping - 750 Lbs (339.8 kg)
Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height
(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
824TSCHS-LP
Type: Snap Action With Safety Pilot and Chrome Plate
2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area
Approximate Weight: Installed - 222 Lb s (100.6 kg), shipping - 250 Lbs (113.3 kg)
Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height
(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

5
836TSCHS-LP
Type: Snap Action Control With Safety Pilot and Chrome Plate
3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area
Approximate Weight: Installed - 333 Lbs (150.9 kg), shipping - 375 Lbs (169.9 kg)
Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height
(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
848TSCHS-LP
Type: Snap Action Control With Safety Pilot and Chrome Plate
4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area
Approximate Weight: Installed - 444 Lbs (201.2 kg), shipping - 500 Lbs (226.6 kg)
Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height
(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
860TSCHS-LP
Type: Snap Action Control With Safety Pilot and Chrome Plate
5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area
Approximate Weight: Installed - 555 Lbs (251.5 kg), shipping - 625 Lbs (283.2 kg)
Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height
(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)
872TSCHS-LP
Type: Snap Action Control With Safety Pilot and Chrome Plate
6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area
Approximate Weight: Installed - 666 Lbs (301.8 kg), shipping - 750 Lbs (339.8 kg)
Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height
(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

6
GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations.
Ultra-Max series griddles are equipped for use on
eithernaturalor propanegas. Thisunit isshippedfor
propane gas and can easily be converted to natural.
See Natural Gas - Conversion.
-IMPORTANT-
Be sure to remove all paper protection and packing
material from unit prior to lighting. Remove the
protectiveplasticfromthegriddleplateandthoroughly
clean the unit's exterior surfaces.
KEEP THE APPLIANCE AREA FREE AND
CLEAR FROM COMBUSTIBLES! For use on
non-combustible countertops only. Combustible and
non-combustiblematerialmustbeatleast48"(120cm)
from the top of the appliance and at least 6" (16cm)
fromthesides andback. Adequateclearance should
also be provided for proper operation and servicing.
The installation of the Appliance must
conform to the NATIONALFUELGAS CODE
"ANSI Z223.1 - LATEST EDITION" AND
ALL LOCAL GAS COMPANY RULES AND
REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN
ACCORDANCEWITHTHECURRENTCAN/
CGA-B149.1NATURALGASINSTALLATION
CODE OR CAN/CGA-B149.2 PROPANE
INSTALLATION CODEAND LOCALCODES
WHERE APPLICABLE.
NOTICE
When this appliance is installed with casters, it must
be installed with the casters supplied, a connector
complyingwitheitherANSIZ21.69orCAN/CGA-6.16
and a quick-disconnect device complying with either
ANSI Z21.41 or CAN1-6.9. It must also be installed
withrestrainingmeans to guardagainsttransmission
of strain to the connector.
For your protection, we recommend a qualified
installing agency install this appliance. They
should be familiar with gas installations and your
local gas requirements. In any case, your gas
company should be called to approve the final
installation.
Thisappliance,itspressureregulatoranditsindividual
shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 PSIG.
This appliance and its pressure regulator must be
isolatedfrom thegas supplypiping systemby closing
itsindividualmanualshutoffvalveduringanypressure
testingofthegassupplypipingsystemattestpressures
equal to or less than 1/2 PSIG.
EXHAUST CANOPY
Griddles inherently create a good deal of heat and
smoke and should be installed under an efficient
exhausthoodwithflameprooffilters.Averticaldistance
ofnotlessthan48"shallbeprovidedbetweenthetop
of the appliance and filters or any other combustible
material. Exhaust installation must conform to local
codes.
AIR SUPPLY
Provisions for adequate air supply must be
provided.
CAUTION
AIR INTAKES IN BOTTOM
Air for combustion enters from the bottom of the unit.
Do not obstruct this area.

7
LEVELING UNIT
This griddle is supplied with 4 feet or floor stand
legs which must be screwed into the body. Unit
mustbe level. Level unitby adjusting the(4) feet
which have an adjustment of 1-3/4" for accurate
and perfect line-up with other units.
Caster Kits: Casters can be used with floor stand
modelsor optionalequipmentstand. For installation,
carefullymarkandcut offfromthe bottom of eachleg
using a straight cutting saw and de-burr the inside
tube wall prior to installing the caster. Cut leg should
measure 19" tube length, not overall length. Casters
add about 6-1/4" of height to the unit. Be sure to use
approved strain relief means for protecting gas line
connection. If an appliance is equipped with casters
and is gas connected with a quick connect coupling,
all personnel must be aware that there is a restraint
on the appliance and if disconnected for service or
cleaningitmustbereconnectedasoriginallyinstalled
prior to use.
CAUTION
DONOTINSTALLWITHOUTATTACHINGFEET
ORSUPPLIEDSTANDLEGSANDSHELF-DO
NOT REMOVE FEET.

8
CHECKING FOR GAS LEAKS
Check entire piping system for leaks. Soap and
watersolutionorothermaterialacceptableforthe
purpose, shall be used in locating gas leakage.
CAUTION
Matches, candle flame or other sources of
ignition shall not be used for locating gas
leaks.
LIGHTING INSTRUCTIONS
When the griddle is first lit, it will smoke until the
preservative oils and impurities are burned off. The
griddlesareequippedwithstandingpilotsandshould
be lit immediately after the gas is turned on.
MANUALVALVEANDTHROTTLINGCONTROL
MODELS
1. Turn off the main valve to the unit and wait 5
minutes to clear gas.
2. Turn off all knobs and pilot valves.
3. Turn on main valve to unit and light all pilots.
4. Turn burner knobs to desired position.
5. To turn burners off, turn knobs to off.
SNAP ACTION THERMOSTAT AND CHROME
SURFACE MODELS
1. Turn off the main valve to the unit and wait 5
minutes to clear gas.
2. Turn off power switch and turn thermostats to
lowest setting.
3. Turn on the main valve.
4. Depress and hold safety pilot reset button.
Light pilot. Hold reset button for 60 seconds
or until pilot stays lit. Repeat for all pilots.
5. Turn on power switch and set thermostats to
desired position.
6. To turn burners off, turn off power switch.
GAS PIPING
Gas piping shall be of such size and so installed as
to provide a supply of gas sufficient to meet the full
gas input of the appliance. If the appliance is to be
connected to existing piping, it shall be checked to
determineifithasadequatecapacity.Jointcompound
shall be used sparingly and only on the male threads
of the pipe joints. Such compounds shall be resistant
to the action of L.P. gases. WARNING:Any loose dirt
or metal particles which are allowed to enter the gas
linesonthisappliancewilldamagethevalveandaffect
its operation. When installing this appliance, all pipe
and fittings must be free from all internal loose dirt.
GAS PRESSURE REGULATOR
Aconvertiblepressureregulatorisprovidedwitheach
griddle. It should be connected to the inlet pipe at the
rearoftheunit.Thegassupplyisthenconnectedtoit.
The supply pressure to the regulator is not to exceed
1/2 psig. This unit is shipped for use with propane
gas with 10" water column manifold pressure.
MANUAL SHUT OFF VALVE
Amanual shut off valve should be installed upstream
from the manifold and within six feet of the griddle.
CONNECTING GAS SUPPLY LINE
The gas inlet of the griddle is sealed at the factory to
prevent entry of dirt. Do not remove this seal until the
actual connection is made to the gas supply line.
NATURAL GAS - CONVERSION
Thisgriddleisequippedwithfixedorificehoodsandis
shippedfromthe factory for usewithpropane gas.To
convertto naturalgas installtheorificehoodslocated
behind the front panel as follows:
1. Remove the front panel by removing the screws
located on the front and bottom.
2. Removetheburnermountingscrewsinthecenter
of the combustion chamber access covers.
3. Slide the burners back off the orifice hoods.
4. Removethepropanegasorificehoodsandinstall
the natural orifice hoods.
5. Slide the burners back over the orifice hoods and
reinstall the burner mounting screws.
6. Reinstall the front panel.
7. Set the pressure regulator to 5" (12.7cm) or 4"
(10.2cm) water column by removing the slotted
orhexcapfrom the center of theregulator. Invert
the plug and reinstall. The letters "NAT" will now
be visible on the plug. Reinstall the cap. An 1/8"
pipe plug is located on the manifold for attaching
a pressure gauge.

9
PILOT FLAME ADJUSTMENT
The griddles are equipped with standing pilots and
should be lit immediately after the gas is turned on.
MANUAL VALVE AND THROTTLING
CONTROL MODELS
Adjust the flame as low as possible while still
providing immediate burner ignition when the
control knob is turned to high.
SNAP ACTION THERMOSTAT AND
CHROME SURFACE MODELS
Adjust the pilot so approximately 3/8" of the
thermocouple tip is surrounded by the pilot
flame.
BURNER AIR SHUTTER ADJUSTMENT
The burner air shutter has a locking screw on the
bottom side of the venturi. Loosen this screw to
make any adjustment and tighten the screw to lock
the air shutter in place after adjustment is complete.
Any adjustment must be made when the burner is at
full input before the control temperature setting has
been satisfied.
1. Turn the control knob to the highest position and
observe the burner flame.
2. Slowly decrease the air shutter opening until the
flame is a soft blue with yellow tips, then increase
theopeninguntiltheyellowtipsdisappearandthe
flame is a hard blue.
3. Donotopentheshuttertoapointwheretheflame
is unstable or lifting from the burner surface. The
flame must be steady and even across the entire
burner.
BYPASS ADJUSTMENT ON THROTTLING
CONTROL MODELS ONLY
Throttlingcontrolmodelshaveaminimumflamesetting
thatprovidesasteadyuniformflameacrosstheburner
when the control heat setting has been satisfied.
1. Set the control at the maximum setting and wait
for the burner flame to throttle back.
2. Turn the dial to the 200 degree setting. A small
steady flame should be visible on all the burner
ports. This flame should be approximately 1/8"
high.
3. Anadjustment screwislocated eitheron thefront
or side of the control housing.
4. Turn clockwise to decreasetheflameheight;turn
counterclockwise to increase the flame.
ELECTRICAL CONNECTION FOR SNAP
ACTION AND CHROME SURFACE MODELS
ONLY
Snapactionandchromesurfacegriddlesareequipped
with a three-prong grounding plug. The unit is
designed for use on a 120 volt 15 amp 50/60 cycle
AC single-phase circuit only. For protection against
electricalshock,theunitmustbepluggeddirectlyinto
a properly grounded three-prong receptacle. Do not
cut or remove the grounding prong from this plug.
CAUTION
Do not connect to any other type of current
or serious damage will occur.
OPERATING INSTRUCTIONS
SEASONING THE GRIDDLE HEATING
SURFACE (NON-CHROME SURFACES)
Cleanthegriddlesurfacethoroughly. Afterthegriddle
has been thoroughly cleaned, it should be seasoned
to prevent food from sticking. Before using and after
each thorough scouring, season the griddle heating
surface in the following manner:
1. Turn the temperature control dial to 350°F
(174.0°C).
2. Using a clean cloth, not a spatula, spread a thin
film of cooking oil or shortening over the griddle
cooking surface. This film should remain on the
hot griddle surface 1/2 hour.
3. Remove excess shortening and wipe clean.
4. Apply another film of cooking oil over the hot
cooking area for another 1/2 hour, and again
remove excess shortening and wipe clean. The
griddle surface should now be ready for use.
Evenwithcarefulseasoningfoodmay,tosome
extent, stick to the griddle cooking surface
until griddle plate is "broken in."
COOKING
Set the dial knob to the setting desired. After a 30
minute (minimum) preheating period, the griddle will
automatically maintain the selected temperature.

10
CAUTION
1. Never use pumice, griddle stones, or abrasives
on the surface.
2. Never strike the griddle surface with a sharp
instrument or spatula edge.
3. Never use steel wool.
4. Never use commercial liquid grill cleaner on the
griddle surface.
5. Abusing the surface voids the warranty.
WASTE DRAWER
A waste drawer is located at the front and can be
removed from the front for cleaning by pulling drawer
forward. Thisdrawershouldbecheckedandemptied
when necessary or at least once per day.
CAUTION
EXERCISE EXTREME CARE IN HANDLING
THE WASTE DRAWER CONTAINING HOT
GREASE.
OVERNIGHT SHUTDOWN
MANUALVALVEANDTHROTTLINGCONTROL
MODELS
Turn knobs to the off position to turn burners off.
SNAP ACTION AND CHROME SURFACE
MODELS
Turn knobs to the lowest setting and turn power
switch off.
GRIDDLE CARE (NON-CHROME
SURFACES)
It takes very little time and effort to keep the griddle
attractive and performing at top efficiency. If grease
is permitted to accumulate, it will form a gummy cake
and then carbonize into a hard substance which is
extremelydifficulttoremove. Topreventthiscondition,
the following suggestions for cleanliness should be
followed:
1. After each use, scrape the griddle with a scraper
or flexible spatula to remove excess grease and
food. Awastedrawerisprovidedforthescrapings.
If there is an accumulation of burned-on grease
andfood,thegriddleshouldbethoroughlyscoured
and reseasoned. Use pumice or griddle stone
while the griddle is warm. Do not use steel wool
because of the danger of steel slivers getting into
the food.
2. Useacleanclothandgood non-abrasive cleaner
to clean the stainless steel body of the griddle.
Wipe the control panel front with a soft cloth.
3. At least once a day, remove the waste drawer
andwashinthesamewayasanordinarycooking
utensil. Thedrawerisremovedbypullingforward
and out.
GRIDDLE CARE (CHROME SURFACES)
(Chrome surface griddles are marked with "CHS"
at the end of the model number designation on the
nameplate.) It takes very little time and effort to keep
thisIndustrialChromegriddlesurfacesparklingclean
andperformingattopefficiency. DONOTallowgrease
toaccumulateasitwillcarbonizeandbecomedifficult
to remove. To prevent this condition, the following
cleaning suggestions should be followed:
1. Remove excess oil and food regularly with a 4"
(100mm) wide razor sharp type scraper and wipe
surface with a damp cloth if desired.
2. Followingthescraping,forendofthedaycleaning,
a damp cloth and a non-silicated, non-abrasive,
non-chlorinatedcleanersuchasBon-Amimaybe
used to wipe surface clean, followed by wiping
with clean wet cloth.
3. Follow steps 2 and 3 from Griddle Care (Non-
Chrome Surfaces).

11
CHROME GRIDDLE SURFACE LIMITED
WARRANTY EXCLUSIONS
Your chrome griddle has been designed to give you
manyyearsofcookingreliabilityandrequiresminimum
maintenance to keep the chrome surface in its original
condition. All chrome griddle surfaces are warranted
for a period of 5 years against manufacturing defects
to the original owner from the date of installation.
This limited warranty is void if it is determined by Star
Manufacturing International Incorporated or one of its
authorizedrepresentativesthatthechromesurfacehas
been misused or abused or subjected to the following
situations:
1. Improperly installed.
2. By-pass adjustments not set properly on gas units
allowing the appliance to overheat and discolor
the chrome surface. (See by-pass adjustment
section.)
3. Themisuseofanyinstrumentortoolwhichscratches
or makes indentations in the surface which could
cause the surface to peel, flake, or chip off.
4. The use of any chemical or abrasive cleaning
solution, griddle brick, stone, screen or other
cleaning products which could damage and affect
the performance of the chome surface.
5. The neglect of daily routine maintenance to the
chrome surface.

12
Part# 2M-4497-2 05/06 RB
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FORASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
ALL:
*Pop-Up Toasters
*Butter Dispensers
*Pretzel Merchandisers
*Pastry Display Cabinets
*Nacho Chip Merchandisers
*Accessories of any kind
*Sneeze Guards
*Pizza Ovens
*Heat Lamps
*Pumps
Visit our Website at: www.star-mfg.com Email: [email protected]
THOROUGHLYINSPECTYOURUNITONARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.
LIMITEDEQUIPMENTWARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.
>Star will not assume any responsibility for loss of revenue.
>On all shipments outside the United States and Canada, see International Warranty.
*The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
*The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
*The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.
>This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
>This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
>This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTSWARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.
SERVICESNOTCOVEREDBYWARRANTY
PORTABLEEQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &
installation OR created by acts of God
*The Model 510FD Fryer.
*The Model J4R, 4 oz. Popcorn Machine.
*The Model 518CMA & 526CMA Cheese Melter.
*The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
*The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
*All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
*All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
*All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.
*All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
*All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

13

14
PARTS LIST March 15, 2006, Rev. A
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
1 G5-Z4812 1 FLUE 824M/T/TS/TSCHS
3 G5-824004 1 GRIDDLE PLATE ASSY COMPLETE 824M
G5-824005 1 GRIDDLE PLATE ASSY COMPLETE 824T/TS
G5-824006 1 GRIDDLE PLATE ASSY COMPLETE 824TSCHS
4 G5-Z4793 2 BULB CLAMP 824T/TS/TSCHS
5 G5-Z4794 2 BULB COVER 824T/TS/TSCHS
6 G5-Z4795 6 BULB SPRING 824T/TS/TSCHS
7 G5-Z4927 2 ORIFICE BRACKET 824M/T/TS/TSCHS
8 2F-Z4613 2 BURNER 824M/T/TS/TSCHS
9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72
10 2A-Z4614 4 FOOT ALL 824/36/48/60/72
11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848
12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848
13 G5-Z4799 1 PILOT BAFFLE 824TS/TSCHS
14 G5-Z4798 1 BURNER BAFFLE 824M/T
15 G5-Z4900 2 BURNER COVER 824M/T/TS/TSCHS
16 2A-9369 2 ORIFICE FITTING 824M/T/TS/TSCHS
17 2A-Z4930 2 ORIFICE NATURAL 824M/T
2A-Z5542 2 ORIFICE NATURAL 824TS/TSCHS
2A-Z4931 2 ORIFICE PROPANE 824M/T/TS/TSCHS
18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72
19 2M-Z4864 1 CONTROL GRAPHICS PANEL 824TS/TSCHS
20 2R-Z4997 2 KNOB 824M/T
2R-Z8891 2 KNOB 824TS/TSCHS manuf. after 8/05
PS-Z9312 2 KNOB SERVICE KIT 824TS/TSCHS manuf. before 8/05
21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848
22 G5-824008 1 FRONT PANELASSEMBLY 824M/T
23 G5-824013 1 FRONT PANELASSEMBLY 824TS/TSCHS
24 2M-Z4862 1 CONTROL GRAPHICS PANEL 824M
2M-Z4863 1 CONTROL GRAPHICS PANEL 824T
25 G5-824007 1 BODYASSEMBLY 824M/T/TS/TSCHS
26 VARIOUS 1 NAMEPLATE ALL
N/A 2J-Z4686 1 REGULATOR (5”AND 10”) ALL M/T
N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS
N/A 2C-Z8547 2 BOLT, KNOB STOP ALL
1
1
824-LP Series Gas Griddles

15
PARTS LIST Mach 15, 2006, Rev. A
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
1 G5-Z4813 1 FLUE 836M/T/TS/TSCHS
2 G5-Z4817 1 FLUE DIVIDER 836M/T/TS/TSCHS
3 G5-836004 1 GRIDDLE PLATE ASSY COMPLETE 836M
3 G5-836005 1 GRIDDLE PLATE ASSY COMPLETE 836T/TS
3 G5-836006 1 GRIDDLE PLATE ASSY COMPLETE 836TSCHS
4 G5-Z4793 3 BULB CLAMP 836T/TS/TSCHS
5 G5-Z4794 3 BULB COVER 836T/TS/TSCHS
6 G5-Z4795 9 BULB SPRING 836T/TS/TSCHS
7 G5-Z4927 3 ORIFICE BRACKET 836M/T/TS/TSCHS
8 2F-Z4613 3 BURNER 836M/T/TS/TSCHS
9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72
10 2A-Z4614 4 FOOT ALL 824/36/48/60/72
11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848
12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848
13 G5-Z4799 2 PILOT BAFFLE 836TS/TSCHS
14 G5-Z4798 2 BURNER BAFFLE 836M/T
15 G5-Z4900 3 BURNER COVER 836M/T/TS/TSCHS
16 2A-9369 3 ORIFICE FITTING 836M/T/TS/TSCHS
17 2A-Z4930 3 ORIFICE NATURAL 836M/T
17 2A-Z4931 3 ORIFICE PROPANE 836M/T/TS/TSCHS
17 2A-Z5542 3 ORIFICE NATURAL 836TS/TSCHS
18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72
19 2M-Z4867 1 CONTROL GRAPHICS PANEL 836TS/TSCHS
20 2R-Z4997 3 KNOB 836M/T
2R-Z8891 3 KNOB 836TS/TSCHS manuf. after 8/2005
PS-Z9312 3 KNOB SERVICE KIT 836TS/TSCHS manuf. before 8/2005
21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848
22 G5-836008 1 FRONT PANELASSEMBLY 836M/T
23 G5-836013 1 FRONT PANELASSEMBLY 836TS/TSCHS
24 2M-Z4865 1 CONTROL GRAPHICS PANEL 836M
24 2M-Z4866 1 CONTROL GRAPHICS PANEL 836T
25 G5-836007 1 BODYASSEMBLY 836M/T/TS/TSCHS
26 VARIOUS 1 NAMEPLATE ALL
N/A 2J-Z4686 1 REGULATOR (5”AND 10”) ALL M/T
N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS
1
1
836-LP Series Gas Griddles

16
PARTS LIST March 15, 2006, Rev. A
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
1 G5-Z4814 1 FLUE 848M/T/TS/TSCHS
2 G5-Z4817 1 FLUE DIVIDER 848M/T/TS/TSCHS
3 G5-848004 1 GRIDDLE PLATE ASSY COMPLETE 848M
3 G5-848005 1 GRIDDLE PLATE ASSY COMPLETE 848T/TS
3 G5-848006 1 GRIDDLE PLATE ASSY COMPLETE 848TSCHS
4 G5-Z4793 4 BULB CLAMP 848T/TS/TSCHS
5 G5-Z4794 4 BULB COVER 848T/TS/TSCHS
6 G5-Z4795 12 BULB SPRING 848T/TS/TSCHS
7 G5-Z4928 4 ORIFICE BRACKET 848M/T/TS/TSCHS
8 2F-Z4613 4 BURNER 848M/T/TS/TSCHS
9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72
10 2A-Z4614 4 FOOT ALL 824/36/48/60/72
11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848
11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872
12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848
12 G5-Z4897 2 DRAWER GUIDE ALL 860/872
13 G5-Z4799 2 PILOT BAFFLE 848TS/TSCHS
14 G5-Z4798 3 BURNER BAFFLE 848M/T
14 G5-Z4798 1 BURNER BAFFLE 848TS/TSCHS
15 G5-Z4900 4 BURNER COVER 848M/T/TS/TSCHS
16 2A-9369 4 ORIFICE FITTING 848M/T/TS/TSCHS
17 2A-Z4930 4 ORIFICE NATURAL 848M/T
17 2A-Z4931 4 ORIFICE PROPANE 848M/T/TS/TSCHS
17 2A-Z5542 4 ORIFICE NATURAL 848TS/TSCHS
18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72
19 2M-Z4870 1 CONTROL GRAPHICS PANEL 848TS/TSCHS
20 2R-Z4997 4 KNOB 848M/T
2R-Z8891 4 KNOB 848TS/TSCHS manuf. after 8/2005
PS-Z9312 4 KNOB SERVICE KIT 848TS/TSCHS manuf. before 8/2005
21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848
22 G5-848008 1 FRONT PANELASSEMBLY 848M/T
23 G5-848013 1 FRONT PANELASSEMBLY 848TS/TSCHS
24 2M-Z4868 1 CONTROL GRAPHICS PANEL 848M
24 2M-Z4869 1 CONTROL GRAPHICS PANEL 848T
25 G5-848007 1 BODYASSEMBLY 848M/T/TS/TSCHS
26 VARIOUS 1 NAMEPLATE ALL
N/A 2J-Z4686 1 REGULATOR (5”AND 10”) ALL M/T
N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS
1
1
848-LP Series Gas Griddles

17
PARTS LIST March 15, 2006, Rev. A
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
1 G5-Z4815 1 FLUE 860M/T/TS/TSCHS
2 G5-Z4817 1 FLUE DIVIDER 860M/T/TS/TSCHS
3 G5-860004 1 GRIDDLE PLATE ASSY COMPLETE 860M
3 G5-860005 1 GRIDDLE PLATE ASSY COMPLETE 860T/TS
3 G5-860006 1 GRIDDLE PLATE ASSY COMPLETE 860TSCHS
4 G5-Z4793 5 BULB CLAMP 860T/TS/TSCHS
5 G5-Z4794 5 BULB COVER 860T/TS/TSCHS
6 G5-Z4795 15 BULB SPRING 860T/TS/TSCHS
7 G5-Z4929 5 ORIFICE BRACKET 860M/T/TS/TSCHS
8 2F-Z4613 5 BURNER 860M/T/TS/TSCHS
9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72
10 2A-Z4614 4 FOOT ALL 824/36/48/60/72
11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872
12 G5-Z4897 2 DRAWER GUIDE ALL 860/872
13 G5-Z4799 3 PILOT BAFFLE 860TS/TSCHS
14 G5-Z4798 4 BURNER BAFFLE 860M/T
14 G5-Z4798 1 BURNER BAFFLE 860TS/TSCHS
15 G5-Z4900 5 BURNER COVER 860M/T/TS/TSCHS
16 2A-9369 5 ORIFICE FITTING 860M/T/TS/TSCHS
17 2A-Z4930 5 ORIFICE NATURAL 860M/T
17 2A-Z4931 5 ORIFICE PROPANE 860M/T/TS/TSCHS
17 2A-Z5542 5 ORIFICE NATURAL 860TS/TSCHS
18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72
19 2M-Z4873 1 CONTROL GRAPHICS PANEL 860TS/TSCHS
20 2R-Z4997 5 KNOB 860M/T
2R-Z8891 5 KNOB 860TS/TSCHS manuf. after 8/2005
PS-Z9312 5 KNOB SERVICE KIT 860TS/TSCHS manuf. before 8/2005
21 G5-824012 2 CHUTE ASSEMBLY ALL 860/872
22 G5-860008 1 FRONT PANELASSEMBLY 860M/T
23 G5-860013 1 FRONT PANELASSEMBLY 860TS/TSCHS
24 2M-Z4871 1 CONTROL GRAPHICS PANEL 860M
24 2M-Z4872 1 CONTROL GRAPHICS PANEL 860T
25 G5-860007 1 BODYASSEMBLY 860M/T/TS/TSCHS
26 VARIOUS 1 NAMEPLATE ALL
N/A 2J-Z4686 1 REGULATOR (5”AND 10”) ALL M/T
N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS
1
1
860-LP Series Gas Griddles

18
PARTS LIST March 15, 2006, Rev. A
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
1 G5-Z4816 1 FLUE 872M/T/TS/TSCHS
2 G5-Z4817 2 FLUE DIVIDER 872M/T/TS/TSCHS
3 G5-824006 1 GRIDDLE PLATE ASSY COMPLETE 872TSCHS
3 G5-872004 1 GRIDDLE PLATE ASSY COMPLETE 872M
3 G5-872005 1 GRIDDLE PLATE ASSY COMPLETE 872T/TS
4 G5-Z4793 6 BULB CLAMP 872T/TS/TSCHS
5 G5-Z4794 6 BULB COVER 872T/TS/TSCHS
6 G5-Z4795 18 BULB SPRING 872T/TS/TSCHS
7 G5-Z4930 6 ORIFICE BRACKET 872M/T/TS/TSCHS
8 2F-Z4613 6 BURNER 872M/T/TS/TSCHS
9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72
10 2A-Z4614 4 FOOT ALL 824/36/48/60/72
11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872
12 G5-Z4897 2 DRAWER GUIDE ALL 860/872
13 G5-Z4799 3 PILOT BAFFLE 872TS/TSCHS
14 G5-Z4798 5 BURNER BAFFLE 872M/T
14 G5-Z4798 2 BURNER BAFFLE 872TS/TSCHS
15 G5-Z4900 6 BURNER COVER 872M/T/TS/TSCHS
16 2A-9369 6 ORIFICE FITTING 872M/T/TS/TSCHS
17 2A-Z4930 6 ORIFICE NATURAL 872M/T
17 2A-Z4931 6 ORIFICE PROPANE 872M/T/TS/TSCHS
17 2A-Z5542 6 ORIFICE NATURAL 872TS/TSCHS
18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72
19 2M-Z4876 1 CONTROL GRAPHICS PANEL 872TS/TSCHS
20 2R-Z4997 6 KNOB 872M/T
2R-Z8891 6 KNOB 872TS/TSCHS manuf. after 8/2005
PS-Z9312 6 KNOB SERVICE KIT 872TS/TSCHS manuf. before 8/2005
21 G5-824012 2 CHUTE ASSEMBLY ALL 860/872
22 G5-872008 1 FRONT PANELASSEMBLY 872M/T
23 G5-872013 1 FRONT PANELASSEMBLY 872TS/TSCHS
24 2M-Z4874 1 CONTROL GRAPHICS PANEL 872M
24 2M-Z4875 1 CONTROL GRAPHICS PANEL 872T
25 G5-872007 1 BODYASSEMBLY 872M/T/TS/TSCHS
26 VARIOUS 1 NAMEPLATE ALL
N/A 2J-Z4686 1 REGULATOR (5”AND 10”) ALL M/T
N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS
1
1
872-LP Series Gas Griddles

19

20