Star Manufacturing 6015CB User manual

1
Star
Manufacturing
International Inc.
10 Sunnen Drive
St. Louis, MO 63143
Phone: [phone]
FAX: [phone]
Installation
and
Operating
Instructions
STAR-MAX
GAS CHARBROILER
MODELS
6015CB, 6024CB, 6036CB,
6115RCB, 6124RCB, and 6136RCB
Model 6024CB
2M-Y7198 Rev. F 6/28/00

2
GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for
commercial use only by personnel trained and
experienced in its operation and is not sold for
consumer use in and around the home nor for
use directly by the general public in food service
locations. For equipment to be used by the
general public, please contact the factory.
The Star-Max series gas charbroiler is equipped
for the type of gas indicated on the nameplate
mounted on the front panel. All units are shipped
from the factory for use with natural gas. The unit
can easily be converted for use with propane gas:
see propane gas.
-IMPORTANT-
INSTALLATION: INSTALL IN NON-
COMBUSTIBLE LOCATIONS ONLY! Clearance
from non-combustible construction must be 6"
from back and sides.
The installation of the Appliance must
conform to the NATIONAL FUEL GAS CODE
"ANSI Z223.1 - LATEST EDITION" AND ALL
LOCAL GAS COMPANY RULES AND
REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN
ACCORDANCE WITH THE CURRENT CAN/
CGA-B149.1 NATURAL GAS INSTALLATION
CODE OR CAN/CGA-B149.2 PROPANE
INSTALLATION CODE AND LOCAL
CODES WHERE APPLICABLE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE. KEEP THE APPLIANCE AREA
CLEAR AND FREE FROM COMBUSTIBLES.
This appliance, its pressure regulator and its
individual shutoff valve must be disconnected
from the gas supply piping system during any
pressure testing of that system at test pressures
in excess of 1/2 PSIG. This appliance and its
pressure regulator must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures
equal to or less than 1/2 PSIG. For your
protection, we recommend a qualified installing
agency install this appliance. They should be
familiar with gas installations and your local gas
requirements. In any case, your gas company
should be called to approve the final installation.
In addition, there should be posted, in a
prominent location, detailed instructions to be
followed in the event the operator smells gas.
Obtain the instructions from the local gas
supplier.
LEVELING UNIT
This charbroiler is supplied with 4 feet which
must be screwed into the body. Level unit by
adjusting the (4) feet which have an adjustment of
1-3/4" for accurate and perfect line-up with other
units. CAUTION: DO NOT INSTALL
WITHOUT ATTACHING FEET - DO NOT
REMOVE FEET.
GAS INPUT TO CHARBROILER:
Models 6015CB and 6115RCB 25,000 BTU/HR
Models 6024CB and 6124RCB 50,000 BTU/HR
25,000 BTU/HR/BURNER
Models 6036CB and 6136RCB 75,000 BTU/HR
25,000 BTU/HR/BURNER
WARNING: Improper installation,
adjustment, alteration, service or maintenance
can cause property damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing the equipment.

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GAS PIPING
Gas piping shall be of such size and so installed as
to provide a supply of gas sufficient to meet the
full gas input of the appliance. If the appliance is
to be connected to existing piping, it shall be
checked to determine if it has adequate capacity.
Joint compound (pipe dope) shall be used
sparingly and only on the male threads of the pipe
joints. Such compounds shall be resistant to the
action of L.P. gases. WARNING: Any loose dirt
or metal particles which are allowed to enter the
gas lines on this appliance will damage the valve
and affect its operation. When installing this
appliance, all pipe and fittings must be free from
all internal loose dirt.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with
each charbroiler. It should be connected to the
inlet pipe at the rear of the unit. The gas supply is
then connected to it. It is shipped set for 6" water
column manifold pressure for use with natural
gas. Allow 6" clearance from back of unit to wall
fro servicing and installation.
CONNECTING GAS SUPPLY LINE
The gas inlet of the charbroiler is sealed at the
factory to prevent entry of dirt. Do not remove
this seal until the actual connection is made to the
gas supply line.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed
upstream from the manifold and within six feet of
the charbroiler.
PROPANE GAS
This charbroiler is equipped with fixed orifice
hoods and is shipped from the factory for use
with natural gas. To convert to propane gas,
install the burner orifice hoods supplied behind
the front panel as follows:
1. Remove grill, radiants and burners.
2. Remove the burner orifice hoods and install
the orifice hoods supplied.
3. Replace the burners, radiants, and grill.
4. Set manifold pressure to (10) inch water
column. A 1/8" pipe plug on the burner manifold
can be removed for attaching a pressure gauge.
Remove the slotted, or hex-threaded plug from
the pressure regulator. Invert the plug and
re-install. The letters "LP" should now be visible
on the plug. The regulator is now set for 10"
(25.4 cm) water column.
CHECKING FOR GAS LEAKS
Soap and water solution or other material
acceptable for the purpose, shall be used in
locating gas leakage. Matches, candle flame or
other sources of ignition shall not be used for this
purpose. Check entire piping system for leaks.
PILOT LIGHTING INSTRUCTIONS
The charbroiler is equipped with standing pilots,
and should be lit immediately after the gas is
turned on.
1. Turn off main valve to unit and wait 5 minutes
to clear gas.
2. Turn off all knobs and pilot valves.
3. Turn on main valve and light all pilots.
4. Turn burner knobs to desired setting.
5. To turn burners off, turn knobs off.
SHUTTING DOWN INSTRUCTIONS
1. Turn the burner valve knobs to the off position
to turn burners off.
PILOT LIGHT REGULATION
The pilot lights on this broiler have been turned
off at the factory. Adjust pilot light flames as small
as possible, but high enough to light burner
immediately when burner valve is turned on high.
BURNER OPERATION
To ignite burners, turn burner valve knob to "HI"
position. Each burner is controlled by an
individual high-low, on-off valve. An infinite
number of broiling temperatures may be
obtained by turning the burner valve knob to any
position between high and low.
BURNER ADJUSTMENT
1. Turn burner valve knob to "HI" position.
2. Slowly decrease openings of air shutters to
give a soft blue flame having luminous tips,
then slowly increase openings to a point where
the yellow tips disappear and a hard blue flame
is obtained.

4
EXHAUST CANOPY
Open hearth broilers inherently create a good
deal of heat and smoke and should be installed
under an efficient exhaust hood with flame proof
filters. A vertical distance of not less than 48" shall
be provided between the top of the appliance and
filters or any other combustible material.
AIR SUPPLY
Provisions for adequate air supply must be
provided.
OPERATING INSTRUCTIONS
LIGHTING
When broiler is first lit, it will smoke until the
preservation oils and impurities are burned off.
BROILING
Turn valves on and pre-heat unit on "HI" before
attempting to broil. You will have to experiment
with the grill settings and the valve settings for
your particular meat products. We recommend
that you set the grate at the full tilt position to
start with. This position allows the grease to run
down the grate into the grease tray, reducing
flare ups. Check water pans frequently and add a
sufficient amount of water when necessary. Hot
water vapors rising from the water pans and
through the combustion chamber helps reduce
flare ups. Exercise care when using your broiler.
TILTING THE GRATE
Raise or lower the grate to the next step by lifting
the grate at the back of the charbroiler where the
grate rests. Use potholders or gloves to
reposition.
CAUTION
CHARBROILERS ARE HOT! NEVER
ATTEMPT TO CHANGE THE GRILL
POSITION WHILE MEAT PRODUCTS
ARE COOKING. FLARE UPS CAN
OCCUR UNEXPECTEDLY. TURN OFF
CHARBROILER, AND ALLOW THE
CHARBROILER TO COOL.
ADJUSTING HEAT PATTERN
It is possible through this arrangement to have a
high heat or searing section, while having a low
heat finishing or holding section. For the searing
operation, set the valves for the section at a
position of "HI" or close to it. For holding or
finishing, set the valves closer to the "LOW"
position on the dial. You select the heat pattern
you like, and set the valves accordingly.
CLEANING
Clean regularly. Remove grate section to sink for
washing. Brush out carboned particles. Remove
and wash water pan. Wipe exterior surfaces with
detergent and a cloth. A non-abrasive cleaner can
be used on caked areas.
WATER PAN
The water pan is located at the bottom of the
unit, and is easily removed from the front of the
unit. Water should be added to the water pan and
replaced as necessary. The water pan helps
prevent flare ups and catches grease.
AIR INTAKES IN BOTTOM
Air for combustion enters from the bottom of the
unit. Do not obstruct this area.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives
or a local service company for service or
maintenance if required.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No. 2M-Y7198 Rev. F 6/28/00

SK1286
PARTSLIST EFFECTIVE
IMPORTANT:WHENORDERING,SPECIFYVOLTAGEORTYPEGASDESIRED PAGE
INCLUDEMODELANDSERIALNUMBER OF
Someitemsareincludedforillustrativepurposesonlyandincertaininstancesmaynotbeavailable.
Number
Per
Unit Description
StarManufacturingInternational,Inc.
MODEL
Part
Number
Key
Number
2-8-95 REV. B
6115RCB,6124RCB,6136RCBStar-Max
Gas Radiant Charbroiler-15", 24", 36"
1 2R-8229 2/4/6 SHIELD KNOB 6115RCB/6124RCB/6136RCB
2 2R-9364 1/2/3 KNOB-CONTROL 6115RCB/6124RCB/6136RCB
3 2R-9193 1/2/3 INDICATOR BUTTON 6115RCB/6124RCB/6136RCB
4 2M-Y9495 1 FACEPLATE 6115RCB
4 2M-Y9479 1 FACEPLATE 6124RCB
4 2M-Y9480 1 FACEPLATE, LEFT 6136RCB
4 2M-Y9481 1 FACEPLATE, RIGHT 6136RCB
5 G3-Y7152 1 FRONT PANEL 6115RCB
5 G3-Y7016 1 FRONT PANEL 6124RCB
5 G3-Y7014 1 FRONT PANEL 6136RCB
6 H3-T1026 1 GREASE DRAWER 6115RCB
6 H3-Y7045 1 GREASE DRAWER 6124RCB
6 H3-Y7044 1 GREASE DRAWER 6136RCB
7 G3-Y7047 2 SLIDE DRAWER
8 2A-Y7113 4 LEG
9 H3-Y8831 1 GRATE 3" 6115RCB
10 2F-Y8830 2/4/6 GRATE 6" 6115RCB/6124RCB/6136RCB
11 2F-Y7553 2/4/6 RADIANT 6115RCB/6124RCB/6136RCB
12 G3-624038 1 GUARD WELD ASSEMBLY 6115RCB
12 G3-624037 1 GUARD WELD ASSEMBLY 6124RCB
12 G3-624039 1 GUARD WELD ASSEMBLY 6136RCB
13 2A-Y6694 1/2/3 CLIP 6115RCB/6124RCB/6136RCB
14 G3-624008 1/2/3 BURNER ASSEMBLY 6115RCB/6124RCB/6136RCB
15 H3-Y7077 1/2/3 BURNER GUARD 6115RCB/6124RCB/6136RCB
16 2P-1453 1 PLUG-PIPE
17 2V-6671 1/2/3 VALVE-PILOT 6115RCB/6124RCB/6136RCB
18 2V-Y8832 1/2/3 VALVE-BURNER 6115RCB/6124RCB/6136RCB
19 2J-Y8838 1/2/3 HOOD BURNER NAT. #45 6115RCB/6124RCB/6136RCB
19 2J-Y7136 1/2/3 ORIFICE L.P. #53 6115RCB/6124RCB/6136RCB
20 G3-Y7355 1/2/3 TUBE-PILOT 6115RCB/6124RCB/6136RCB
21 G3-Y7356 1/2/3 PILOT BRACKET 6115RCB/6124RCB/6136RCB
22 2K-Y7123 1 INLET PIPE
23 G3-Y7252 1 INLET PIPE SUPPORT
24 2J-Y7589 1 PRESSURE REGULATOR
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