MONTAGUE Salamander SB36 User manual
MODELS:
SB36 & SB3618
INSTRUCTION MANUAL
INSTALLATION / OPERATION / PARTS & SERVICE
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO
INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INTIAL FIELD
START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY
THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE
FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS
INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
WARNING!
IN THE EVENT OF A POWER FAILURE,
DO NOT ATTEMPT TO OPERATE THIS DEVICE.
WARNING!
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN
UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS
COMPANY OR GAS SUPPLIER FOR SERVICE
FOR YOUR SAFETY!
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE VINCINITY OF THIS
OR ANY OTHER APPLIANCE.
WARNING!
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION, OPERATING, AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING, OPERATING OR
SERVICING THIS EQUIPMENT.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
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TABLE OF CONTENTS
NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . .1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . .2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CLEARANCES & VENTILATION . . . . . . . . . . . . . . . . . . . 5
MOUNTING & LEVELING . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GAS CONNECTION NOTICE . . . . . . . . . . . . . . . . . . . . . 8
OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . .9
GAS CONTROLS & GRID ADJUSTMENT . . . . . . . . . 9, 10
CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .11
SERVICE & ADJUSTMENT PROCEDURES . . . . . . . . . . . . 12
COVERS & PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PILOTADJUSTMENT & PILOT BURNER VALVE . . . . .14
PILOT ORIFICE & MAIN BURNER VALVE . . . . . . . . . . .15
MAIN BURNER ORIFICE . . . . . . . . . . . . . . . . . . .. . . . . 16
TUBE & GEARASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .17
CARRIAGE FRAME HANDLE . . . . . . . . . . . . . . . . . . . . .18
PRESSURE REGULATOR & PILOT BURNER . . . . . . . .19
PILOT VALVE, CARRIAGE ADJUSTMENTS. . . . . . . . . .20
TROUBLE SHOOTING CHART . . . . . . . . . . . . .. . . . . . . . . .21
EXPLODED VIEW SB36 . . . . . . . . . . . . . . . . . . .. . . . . . . . . 22
PARTS LIST SB36 . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .23
CARRIAGE STABALIZER COMPONENTS . . . . . . . . . . . .24
3618 BURNER ASSEMBLY . . . . . . . . . . . . . . . . . . . .. . . . . 25
3618 MANIFOLD ASSEMBLY . . . .. . . . . . . . . . . . . . . .. . . 26
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BACK PAGE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 29
2
INTRODUCTION
GENERAL
Montague Gas Salamander Broilers are
manufactured for use with the type of gas
indicated on the data plate (natural or propane).
TOOLS
Standard set of hand tools
Gas leak detection equipment
Gas pressure manometer
Installation
Refer to the Installation portion of this manual.
Operation
Refer to the Operations portion of this manual.
Cleaning
Refer to the Cleaning and Maintenance portion
of this manual.
SPECIFICATIONS
Manifold Pressure:
Natural Gas: 6.0” W.C.
Propane Gas: 10.0” W.C.
Orifices: Fixed for specific gas type
Orifice Size:
Natural Gas: #41 (SB 36)
#33 (SB 3618)
Propane Gas: #51 (SB 36)
#48 (SB3618)
Thermal Output: 32,000 BTU (SB36)
42,000 BTU (SB3618)
Gas Inlet Size: 1/2” NPT at top right rear
(All Models)
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1
3
INSTALLATION
The gas salamander broiler is manufactured for use with the type of gas indicated on the
nameplate.
The Montague gas salamander broilers are produced with the best possible material and
workmanship. PROPER INSTALLATION IS ESSENTIAL FOR SAFE AND EFFICIENT
TROUBLE-FREE OPERATION.
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF
QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR
SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE
TO THE BROILER AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, corporation or company which
either in person or through a representative are engaged in and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair
or servicing of equipment, who is experienced in such work, familiar with all pre-
cautions required, and has complied with all requirements of state or local authori-
ties having jurisdiction. Reference National Fuel Gas Code Z223.1, latest adden-
dums.
B. The installation of electrical wiring from the electrical meter, main control box or
service outlet to the electric appliance. Qualified installation personnel must be
experience and licensed in such work, be familiar with all precautions required
and have complied with all requirements of state or local authorities having juris-
diction. Reference; National Electric Code N.F.P.A. No. 70 including all latest ad-
dendums.
CAREFULLY READ AND FOLLOW THESE INSTRUCTIONS
THE BROILER(S) MUST BE INSTALLED IN ACCORDANCE WITH ALL LOCAL
CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL
GAS CODE, ANSI Z223.1, LATEST ADDENDUM INCLUDING:
1. The appliance and its individual shutoff valve be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in ex-
cess of 1/2 psig (3.45kPa).
2. The appliance must be isolated from the gas supply piping system by closing its
individual manual and or automatic shut off valves during any pressure testing of
the gas supply piping system at pressures equal to or less than 1/2 psig (3.45 kPa).
4
INSTALLATION
Information on construction and installation of
ventilating hoods may be obtained from the
“Standard for the Installation of Equipment
for the Removal of Smoke and Grease Laden
Vapors No. 96 - available from the National
Fire Protection Association Batterymarch
Park, Quincy, Ma. 02269.
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INSTALLATION
FLUE BASE ACCEPTS
HIGH BACK POSTS
Unit must be mounted on a reinforced high shelf
on any 36” wide Model T26, VT26, T260, T2616,
T1626 series Montague Technostar range as
follows:
MODEL SB36 TECHNOSTAR
6
INSTALLATION
CSA
7
INSTALLATION
8
OPERATIONS
4. If pilot becomes extinguished, turn
Burner Valve to the Off position and wait
(5) minutes before relighting.
9
OPERATIONS
NOTE: Model SB3618 is manufactured with a
throttling burner. Turn Main Burner Valve
clockwise to close or adjust burner flame
down or counter clockwise to open or adjust
burner flame up.
10
CLEANING & MAINTENANCE
Montague equipment is sturdily constructed of the best materials and is designed to provide durable
service when treated with ordinary care. To expect the best performance, your equipment must be
maintained in good condition and cleaned daily.
Naturally, the periods for this care and cleaning depend on the amount and degree of usage.
Following daily and periodic maintenance procedures will enhance long life for your equipment.
Climatic conditions (such as salt air) may require more thorough and frequent cleaning or the life of
the equipment could be adversely affected.
Keep exposed, cleanable areas of unit clean at all times.
DAILY:
Remove, empty, and clean drippings collection drawer.
Clean drippings drain chute.
MONTHLY:
Clean around burner air mixers and orifices if lint has accumulated.
Visually assure proper pilot operation.
BROILERS:
To prevent excess smoking, the grids, rack drip pan, and other broiler components must be kept
clean of food remnants. Use a wire brush or similar scraping utensil.
DO NOT use steel wool or similar scrub pad that will leave small particles, which can get into food,
The cleaning procedure is as follows:
Move the broiling rack to the low position. Pull out the rolling broiler rack.
Lift out the broiler grid and clean it with a wire brush or non-toxic solvent.
Remove the rack pan and clean.
With rolling rack pulled-out to its “stop”, raise front handle so rack’s rollers will come through the
notches in the raising and lowering frame. Clean all parts where residue can collect.
clean all parts of the raising and lowering frame.
Clean entire hopper section of all caked grease and residue.
Lubricate bearings with cooking oil.
Reverse procedure to reassemble broiling rack mechanism.
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SERVICE&ADJUSTMENTPROCEDURES
WARNING
WHEN SERVICE IS NEEDED, CONTACTA LOCAL
SERVICE COMPANY, DEALER OR FACTORY TO
PEERFORM MECHANICAL MAINTENANCE AND RE-
PAIRS. THESE INSTRUCTIOS ARE INTENDED FOR
USE BY COMPETENT SERVICE PERSONNEL.
CAUTION
TURN OFF GAS AT THE MANUAL OR AUTO-
MATIC SHUT OFF VALVE CONTROLING THE
APPLIANCE BEFORE ATTEMPTING TO
LOOSEN ANY GAS CONNECTIONS.
**GAS PRESSURE REGULATOR**
WARNING
NO UNTRAINED PERESON SHOULDATTEMPT TO MAIN-
TAIN OR SERVICE THE GAS PRESSURE REGULATOR
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2
SERVICE&ADJUSTMENTPROCEDURES
13
SERVICE & ADJUSTMENT PROCEDURES
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SERVICE & ADJUSTMENT PROCEDURES
(ALLENHEADSETSCREW)
15
SERVICE & ADJUSTMENT PROCEDURES
SB 36 SB 3618
A B C
SB 3618 MAIN BURNER PARTS
A. Main burner orifice
Unscrew orifice from valve to
remove debris. Replace if needed.
B. Air Shutter
Clean shutter opening of lint and
debris. Adjust shutter open
or closed until desired flame is
achieved.
C. Gasket
Replace burner gasket each time
burner is serviced.
SB 3618 CERAMICS
Visually inspect ceramic targets for
damage ( cracks or broken radiant
points) and replace as needed.
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SERVICE & ADJUSTMENT PROCEDURES
17
SERVICE & ADJUSTMENT PROCEDURES
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