Stara Reboke 6000 TSI User manual

MANU-1072-HIN Rev. E
REBOKE 6000 TSI
Farming Wagon
Instruction Manual

STARA S/A - INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS
CNPJ: 91.495.499/0001-00
Av. Stara, 519 - Caixa Postal 53
Não-Me-Toque - RS - Brazil - CEP: 99470-000
Telephone/Fax: (0xx54) 3332-2800
e-mail: [email protected]
Home page: www.stara.com.br
MANU-1072-HIN
February/2016 - Revision E
REBOKE 6000 TSI
FARMING WAGON
INSTRUCTION MANUAL

CONTENT
FOREWORD.......................................................................................................................................7
INTRODUCTION ................................................................................................................................9
1 - MAIN COMPONENTS................................................................................................................. 11
2 - IDENTIFICATION ........................................................................................................................12
3 - TECHNICAL SPECIFICATIONS .................................................................................................12
4 - DIMENSIONS ..............................................................................................................................14
5 - SAFETY PROCEDURE...............................................................................................................15
5.1 - General safety procedures ..................................................................................................15
5.2 - Understanding safety information .......................................................................................15
5.3 - Decal care............................................................................................................................16
5.4 - Intended use ........................................................................................................................16
5.5 - Improper operation..............................................................................................................16
5.6 - Preventing unexpected machine start-up ........................................................................... 17
5.7 - Precautions to work with safety...........................................................................................17
5.8 - Operating the implement with safety...................................................................................18
5.9 - Safety measures transporting the implement .....................................................................20
5.9.1 - Transporting on public roadways......................................................................................20
5.9.2 - Transporting the implement on trucks or shipping pallets ...............................................20
5.9.3 - Lights and safety devices.................................................................................................20
5.10 - Avoid heating parts near uid lines ...................................................................................21
5.11 - Emergency procedures......................................................................................................21
5.12 - Avoid uids under high pressure .......................................................................................21
5.13 - Clean water reservoir.........................................................................................................22
5.14 - Cautions while on hilly terrain............................................................................................22
5.15 - Safety procedures for tires ................................................................................................22
5.16 - Safety measures during implement maintenance.............................................................23
5.17 - Protecting the environment ...............................................................................................24
5.18 - Operator cautions when handling toxic products ..............................................................24
6 - MAINTENANCE ..........................................................................................................................25
6.1 - Retightening and lubrication ................................................................................................25
6.2 - Treatment system clean-up procedure ...............................................................................25
6.3 - Safety shields ......................................................................................................................26
6.4 - Main tank cares ...................................................................................................................27
6.5 - Paint care and cleaning.......................................................................................................27

7 - ASSEMBLY..................................................................................................................................27
7.1 - Wheel assembly to axle installation.....................................................................................28
7.2 - Wheel axle to chassis installation .......................................................................................28
7.3 - Trailer hitch installation ........................................................................................................28
7.4 - Mounting the chassis, the main tank, support plate and chassis supports ........................29
7.5 - Mounting the cap, grating, the ladder and the canvas support arches...............................29
7.6 - Funnel installation ................................................................................................................29
7.7 - Support and the rest installation..........................................................................................30
7.8 - Installing the 1st stage auger to the chassis.........................................................................30
7.9 - Mounting the output chute ...................................................................................................30
7.10 - Installing 2nd stage auger screw .........................................................................................31
7.11 - Mounting the clean water reservoir, treatment pumps, personal hygiene reservoir and
pump supports. ............................................................................................................................31
7.12 - Treatment control center installation..................................................................................31
7.13 - Hydraulic system installation..............................................................................................32
7.14 - Installing the treatment system ..........................................................................................32
7.15 - Independent hydraulic system installation .........................................................................32
7.16 - Tractor hook-up ..................................................................................................................33
7.17 - Convoy hook-up with the 14000 Plus/16000 Plus/11000 and 24000................................34
8 - OPERATION AND CALIBRATIONS ...........................................................................................34
8.1 - Procedures while maneuvering during the job....................................................................34
8.2 - Independent hydraulic system operation ............................................................................35
8.3 - Seed treatments procedures...............................................................................................35
8.4 - Calibration procedures ........................................................................................................35
8.5 - Procedure to initiate the treatment......................................................................................36
8.6 - Basic calibration tips for the treatment and graphite systems ............................................36
8.7 - Circuit cleaning procedure...................................................................................................37
9 - INTELLIGENT ELECTRONIC METERING SYSTEM .................................................................37
9.1 - Electronic metering system panel........................................................................................37
9.2 - Functions .............................................................................................................................38
10 - METERING TROUBLESHOOTING ..........................................................................................40
11 - MULTIPLEX DL-128 MODULE PANEL ..................................................................................... 41
12 - INSTANT ELECTRONIC METERING SEED TREATMENT SYSTEM .....................................42
13 - SYSTEM TROUBLESHOOTING...............................................................................................43
WARRANTY CLAIMS ......................................................................................................................45
WARRANTY REGISTRATION.........................................................................................................53

TECHNICAL DELIVERY TERMS.....................................................................................................57
TECHNICAL CHECK-UP TERMS....................................................................................................61

FOREWORD
This user manual was designed to guide you in the operation of your implement, its components,
and to instruct you on operation procedures and maintenance.
Read this manual thoroughly before using this product for the rst time, and make sure to take all
the necessary safety precautions.
This manual should be considered as a fundamental part and should be well cared for so that it is
always available for review since it contains instructions starting with the purchase of the implement
or machine to maintenance and long term care. At the end, there are also instructions on Warranty
Terms, Warranty Registration, Technical Delivery and Technical Check-up.
Due to the constant evolution of our products, Stara reserves the right to make changes to the
contents of this manual without prior notice.
This manual is available on our site www.stara.com.br, along with information on our entire product
line.

INTRODUCTION
Dear client, you have just become the proud owner of an implement made with the highest
technology, and which had the direct involvement of farming professionals who furnished their
inputs in its development.
The Reboke 6000 TSI has as its main feature, the ability to treat the seed in the eld, during the
re-lling process, thus reducing unnecessary seed handling. Also, the seed inoculation treatment
process has great benets in that the seed microorganisms have a longer life span, an additional
benet as it is placed in the soil shortly after the inoculation. Additionally, the Reboke 6000 TSI eld
treatment limits the waste of treated seed.
With proper use and a timely maintenance program, the Reboke 6000 TSI will further extend the
implement’s life expectancy, thus making it a highly protable investment. With that, we recommend
that you read this instruction manual carefully, and refer to it whenever there are questions and
doubts.
Stara makes available its technical assistance to help you and the dealership, in an effort to
maximize your implement’s protability.

Reboke 6000 TSI Instruction Manual
11
1 - MAIN COMPONENTS
The Reboke 6000 TSI farming wagon is made up of some basic components:
A - Chassis
B - Hitch
C - Drive-train
D - Grating
E - Canvas support arch
F - Main tank
G - Support
H - Ladder
I - Auger 1st stage
J - Auger 2nd stage
K - Treatment circuit
L - Clean water reservoir
M - Personal hygiene reservoir
Figure 1
I
J
A
D
E
F
M
C
G
K
L
K
H
B

Reboke 6000 TSI Instruction Manual
12
2 - IDENTIFICATION
All of Stara’s implements have and identication plate, which
lists the weight, capacity, model, manufactured date and serial
number.
When requesting parts or any information at your dealership,
mention the information which identies your implement.
The identication plate (Figure 2) is xed to the chassis of the
implement.
3 - TECHNICAL SPECIFICATIONS
Length with an auger 5.2 m
Length without an auger 3.4 m
Overall width of drive-train with an auger 5 m
Overall width of drive-train 2.7 m
Height with a closed auger 3.3 m
Height with an open auger 4.3 m
Auger output work height 3.7 m
Base raw material
Main tank Polyethylene
Chassis, output
chute and slide-
gate
Carbon steel
Seed treatment capacity 150 kg/min
Treatment pumping capacity 35 l
Minimum tractor pump ow-rate 50 l/min
Inoculant dosage range 80 to 700 ml
Pesticide dosage range 200 to 2000 ml
Treatment types Liquid inoculates, pesticides and graphite
Figure 2

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13
Minimum tractor power requirement 75 hp
Auger and feeder belt drive system TE 65 motor with electro-hydraulic controls.
Treatment system Remote controlled, electronic RPM sensor control
Hydraulic system
Electric system
Two helical pumps with reduction motors; Directional valves controller;
Inoculant and pesticide agitators; Graphite applicator with mixer.
Tires 7.50 x 16” - 10 Ply
Optional
Independent hydraulic system:
Oil reservoir with 110 liter capacity and a pump with output rate of 50 l/
min, PTO driven shaft at 540 rpm.
Convoy hitch
SHS oil system
(optional) ST OIL ISO 68
Table 1

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4 - DIMENSIONS
Figure 3
2.7 m
5 m
4.3 m
3.7 m
3.3 m
3.4 m
5.2 m
Figure 4

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15
5 - SAFETY PROCEDURE
The following items will describe the importance of operator
safety, also clarifying common risk situations during normal use
and implement maintenance, suggesting possible actions during
these situations.
Precautions are necessary in light of the equipment being used and working conditions found in the
eld, or in maintenance areas. The manufacturer has no direct control regarding these precautions
thus it becomes the responsibility of the owner to enforce these safety procedures while working
with the implement.
This implement follows design and work related SAFETY POLICIES FOR MACHINERY
EQUIPMENT CONSTRUCTION per NR-12.
Changing the original design of the implement is not allowed, since any alterations could affect the
operation of the implement, its safety and could reduce its lifespan.
Should you not fully understand any part of this manual and need the assistance of a technician,
please contact your local Stara dealership.
Carefully read all safety related messages and warnings in your manual (Figure 5).
IMPORTANT!
Maintain this instruction manual in good condition and do not forget to consult
it on a regular basis.
5.1 - General safety procedures
• When inspecting and refueling or relling other materials, all should be done with the implement
turned off and parked, using all safe means of accessibility.
• It is forbidden to carry passengers on self-propelled machines and implements.
• When servicing or inspecting the implement in high risk areas, these should only be done by
trained or skilled workers, when dealing with security issues
5.2 - Understanding safety information
This symbol is used as a warning sign (danger, warning and
caution). When you see this sign on your implement, be aware of
possible hazards (Figure 6).
Follow all recommended safety precautions and operational
safety practices, understand the importance of your safety.
• Accidents can cripple you, even cause death.
• Accidents can be prevented.
9100-6207
Figure 5
Figure 6

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16
5.3 - Decal care
• Do not remove or disgure safety or job instruction decals.
• Maintain safety decals in good condition.
• Replace any damaged or missing decals.
• Replacement safety decals can be found at your local Stara dealership.
5.4 - Intended use
• This implement was specically designed to be used with grains, seeds, fertilizers or in seed
treatments.
• This implement should be driven and operated by a trained operator.
5.5 - Improper operation
• To avoid the risk of injuries or death, do not transport
passengers or objects on the catwalk or on any part of the
implement (Figure 7).
• Do not use the tank or the output system of the implement
with other then specied products.
• Hitching-up, hooking-up or pushing other implements or accessories is not allowed.
• The implement should only be used by qualied operators who knows all controls and operation
techniques.
WARNING!
Any improper use of the implement, specially
on irregular terrain or hilly terrain could cause
overturning of the implement. Be extremely
cautious during rain, snow, icing or any slippery
terrain. If necessary get off the machine and
check the consistency of the soil.
WARNING!
Never leave the machine while it is in motion,
even if it is overturning, or suffer the possibility
of being crushed.
9100-6208
Figure 7
9100-5905
Figure 8

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17
5.6 - Preventing unexpected machine start-up
• Protect yourself against possible injuries and even death, due
to an unexpected machine start-up.
• Do not start the tractor if the implement is not properly hitched
(Figure 9).
5.7 - Precautions to work with safety
When performing certain procedures with the implement, use the
required safety equipment as listed below (Figure 10 and Figure
11).
• Waterproof gloves;
• Waterproof long sleeve overalls;
• Safety glasses;
• Hard hat;
• Waterproof steel toe safety shoes;
• Hearing protection;
• Safety breathing mask with appropriate lter.
9100-5911
Figure 9
Figure 10
9100-6958
Figure 11

Reboke 6000 TSI Instruction Manual
18
5.8 - Operating the implement with safety
• Learn how to properly operate the implement.
• Do not allow untrained persons to operate the implement.
• Maintain the area of movement free while the implement is in operation (Figure 12).
• Before operating the implement, check for any persons or obstructions nearby (Figure 13).
• When using the jack or support stand, take care of possible accident hazards (Figure 14).
• Stay clear of mechanical moving parts like augers, gears and belts (Figure 15 and Figure 16).
• Periodically inspect all safety equipment on the implement before using it.
• Operate the implement only when all safety shields are properly installed and in their proper
positions.
• Do not operate near obstacles, rivers or streams.
• Before unhitching the wagon from the tractor, be sure to place stop blocks under the tires.
• Drive with caution and slowly while on rugged and hilly terrain.
• When going down-hill with the implement, use the same gears used while climbing (braking
motor).
• Restricted access for maintenance only, which should be done by specialized personnel who
will be accessing this area, and it is mandatory that all drive systems be disconnected.
• For greater implement safety and useful life, avoid heavy loads greater then the nominal
capacity specied for each implement.
• Use a tractor properly sized for the power requirements and, counterweights compatible with
the load and topography of the terrain, so that the tractor can safely control the implement.
Verify the minimum power requirements recommended for each implement model.
9100-5781
Figure 12
9100-5783
Figure 13
9100-5784
Figure 14
9100-5900
Figure 15
9100-5882
Figure 16