Hsun HS394 User manual

Owner's Manual
The undersigned: Mr. Li Guanxiang, Director
Company name and address of the manufacturer:
Chongqing Huansong Science And Technology Industrial Co.,Ltd
Yanjia Industrial Park, Changshou District, Chongqing,China
Hereby declares that:
For the following vehicle:
1.1. Make (trade name of the manufacturer): HSUN
1.2. Type:HS394
1.2.1. Variant(s): HS294
1.2.2. Version(s): A
1.2.3. Commercial name(s) (if available): N.A
1.2.4. Type-approval number(s) of the previous stage(s): N.A
1.3. Category, subcategory and speed index of the vehicle: T3, T3b
The Driver’s exposure to noise level result is 85.2 dB(A)(Limit: 86 dB(A)) according to
test method 2 of Annex XIII to EU 1322/2014.
Place: Chongqing, China Date: Oct.10, 2016
Signature: Name and position in the company: Mr. Li Guanxiang,
Director
The undersigned: Mr. Li Guanxiang, Director
Company name and address of the manufacturer:
Chongqing Huansong Science And Technology Industrial Co.,Ltd
Yanjia Industrial Park, Changshou District, Chongqing,China
Hereby declares that:
Declaration of Driver’s exposure to noise level
Declaration of Driver’s exposure to noise level

Owner's Manual
For the following vehicle:
1.1. Make (trade name of the manufacturer): HSUN
1.2. Type:HS394
1.2.1. Variant(s): HS294
1.2.2. Version(s): B
1.2.3. Commercial name(s) (if available): N.A
1.2.4. Type-approval number(s) of the previous stage(s): N.A
1.3. Category, subcategory and speed index of the vehicle: T3, T3a
The Driver’s exposure to noise level result is 83.6 dB(A)(Limit: 86 dB(A)) according to
test method 2 of Annex XIII to EU 1322/2014.
Place: Chongqing, China Date: Oct.10, 2016
Signature: Name and position in the company: Mr. Li Guanxiang,
Director
The undersigned: Mr. Li Guanxiang, Director
Company name and address of the manufacturer:
Chongqing Huansong Science And Technology Industrial Co.,Ltd
Yanjia Industrial Park, Changshou District, Chongqing,China
Hereby declares that:
For the following vehicle:
1.1. Make (trade name of the manufacturer): HSUN
1.2. Type: 394
1.2.1. Variant(s): HS294
1.2.2. Version(s): A,B
1.2.3. Commercial name(s) (if available): N.A
1.2.4. Type-approval number(s) of the previous stage(s): N.A
1.3. Category, subcategory and speed index of the vehicle: T3a, T3b
Declaration of Vibration declaration

Owner's Manual
The value of the vibration level measured according to Annex XIV to EU 1322/2014 is
Driver mass awS m/s2
HS294/394 /HS294-3/394-3
Requirement
59± 1kg
Test run 1
1.16
Deviation<10% between test
run 1/2 and Arithmetic mean,
awS<1.25 m/s2
Test run 2
1.14
Arithmetic mean
1.15
98± 5kg
Test run 1
0.93
Deviation<10% between test
run 1/2 and Arithmetic mean,
awS<1.25 m/s2
Test run 2
0.96
Arithmetic mean
0.945
awS:rms value of the weighted seat vibration acceleration measured during a standard
roadway test
Place: Chongqing, China Date: Oct.10, 2016
Signature: Name and position in the company: Mr. Li Guanxiang,
Director
INTRODUCTION
Congratulations on your purchase of the HS294. This Owner’s / Operator’s manual will
provide you information regarding safe operation, operational instructions , maintenance and
care. Fully understanding this manual and following all of the instructions herein will provide the
knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your vehicle,
please consult the dealer.

Owner's Manual
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR VEHICLE.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE VEHICLE.
●NEVER OPERATE THE VEHICLE WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS VEHICLE SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE.
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN
SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this
manual using the following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to
avoid damage to the machine.
A NOTE provides key information to make procedures easier or
clearer.
IMPORTANT NOTICE
This vehicle is designed and manufactured for ON- ROAD use only.
This vehicle complies with all applicable ON- ROAD noise level and spark arrester laws
and regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this vehicle.
When the temperature is below -4°F (-20°C), park the vehicle in a place where the
temperature is higherthan -4°F (-20°C). Start the vehicle after the vehicle has warmed up.
Please see page 6-3 on the warming up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn
off theengine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the vehicle for the first time will take longer because the fuel will need reach the fuel
injectors. To start the vehicle the first time, hold the ignition key on at 5 -second intervals. Allow
the starter to rest 15 seconds between each start attempt.
NOTE:

Owner's Manual

Warning and Safety Labels 1-6
Warning and Specification
Labels
1-1
Safety Information
2-1
Description and Vehicle
Identification
3-1
Identification Number Records
3-3
Vehicle Identification Number
3-3
Control Functions
4-1
Main Switch
4-1
Indicator and Warning Lights
4-2
Speedometer Unit
4-5
Odometer and Trip Meter Modes
4-6
Clock time adjustment
4-7
Fault Code indicator
4-8
Fuel level indicator
4-9
Handlebar Switches
4-9
Throttle Lever
4-15
Speed Limiter
4-16
Front brake lever
4-17
Brake pedal and rear brake lever
4-17
Drive select lever
4-18
Fuel Tank Cap
4-18
Seat
4-18
Front Carrier
4-19
Rear Carrier
4-20
Front and rear shock absorber
adjustment
4-20
Auxiliary DC jack
4-22
Pre Operation Checks
5-1
Front and rear brake
5-2
Fuel
5-4
Engine Oil
5-6
1
2
3
4
5

Warning and Safety Labels 1-7
Differential Gear Oil
5-6
Coolant
5-7
Throttle Lever
5-8
Fittings and Fasteners
5-8
Lights
5-8
Switches
5-8
Tires
5-9
How to Measure Tire Pressure
5-9
Tire Wear Limit
5-10
Fitting and removal of tyres
5-11
Inflation pressure
5-11
Tyre and wheel maintenance
5-11
Tyre replacement
5-11
Tyre ageing
5-12
Operation
6-1
Starting a cold engine
6-1
Starting a Warm Engine
6-2
Warming up
6-2
Drive select lever operation and
reverse driving
6-2
Vehicle Break-in Period
6-5
Engine Break-In
6-5
Parking
6-7
Parking on a slope
6-7
Accessories and loading
6-8
Your Vehicle
7-1
Driving Your Vehicle
7-1
Ridewith careandgoodJudgment
7-1
Apparel
7-4
Speed Limiter
7-8
Loading and Accessories
7-8
6
7

Warning and Safety Labels 1-8
During Operation
7-9
Modifications
7-11
Exhaust System
7-11
Pay attention to the road
conditions
7-12
Turning Your TRACTOR
7-16
Climbing Uphill
7-19
Crossing a slope
7-21
Riding Downhill
7-23
Crossing Through Shallow Water
7-25
Riding Over Rough Terrain
7-27
Sliding and Skidding
7-28
Periodic Maintenance and
Adjustment
8-1
Periodic Maintenance and Adjustment
8-1
Periodic Maintenance Chart for
the Emission Control System
8-2
General Maintenance and
Lubrication Chart
8-3
EFI System
8-5
Engine Oil and Oil Filter cartridge
8-8
Final Gear Oil
8-12
Differential Gear Oil
8-13
Cooling System
8-15
Changing the coolant
8-17
Axle Boots
8-19
Spark Plug Inspection
8-20
Air Filter Element Cleaning
8-22
Spark Arrester Cleaning
8-25
V-belt Cooling Duct Check Hose
8-26
V-belt Case Drain Plug
8-27
Valve Clearance Adjustment
8-27
Throttle Lever Adjustment
8-28
8

Warning and Safety Labels 1-9
Front/Rear Brake Pad check
8-28
Brake Fluid Replacement
8-31
Front Brake Lever Free Play
8-31
Adjusting the rear Brake Lever
8-32
Adjusting the Brake Pedal
8-33
Adjusting the rear brake light switch
8-33
Lubricating the Brake Lever and
Brake Pedal
8-35
Rear Knuckle Upper and Lower
Pivot Lubrication
8-36
Wheel Removal
8-36
Wheel Installation
8-37
Battery
8-38
Battery Maintenance
8-38
Fuse Replacement
8-39
Replacing A Headlight Bulb
8-40
Tail/brake light bulb replacement
8-42
Check and solution to common
problems i n vehicle
8-43
Winch mount plate
8-53
Jcak stand point
8-54
Pre-operation check
8-55
Hitch coupling device
9-1
Basic information
9-1
Installation instructions
9-2
Cleaning and Storage
10-1
Cleaning
10-1
Storage
10-2
Specifications
11-1
Fault codes for the Electronic
Fuel Injection System
12-1
10
11
12
9
h
h
h
h
h

Warning and Safety Labels 1-10
Statement
13-1
WARNING AND SPECIFICATION LABELS
13

3-11 Description and Vehicle Identification
Read and understand all of the labels on your machine. They contain important
information for safe and proper operation of your vehicle.
Never remove any labels from your vehicle. If a label becomes difficult to read or
comes off, a replacement label is available from your dealer.
1.
2.
3.

3-12 Description and Vehicle Identification
4.
5.
6.
7.
8.

3-13 Description and Vehicle Identification
9.
10.
11.
12.

3-14 Description and Vehicle Identification
13.
14.
15.
16.
AN TRACTOR IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An
TRACTOR handles differently from other vehicles including motorcycles and cars. A
collision or rollover can occur quickly, even during routine maneuvers such as turning
and riding on hills or over obstacles, if you fail to take proper precautions.
⚫SEVERE INJURY OR DEATH can result if you do not follow these instructions:
⚫Read this manual and all labels carefully and follow the operating procedures
SAFETY INFORMATION

3-15 Description and Vehicle Identification
described.
⚫Never operate an TRACTOR without proper training or instruction. Take a Training
Course. Beginners should receive training from a certified instructor.
⚫Always follow the age recommendation:
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age.
⚫Never permit anyone to operate this TRACTOR unless the person has read this
manual and all product labels and has completed a TRACTOR safety training
course.
⚫Never allow anyone under the age of 12-years to ride as a passenger on this
TRACTOR. This is an Adult TRACTOR. Also remember even though a person may
fit within the age group to be a passenger, they may not posses the strength, agility,
or judgement to ride safely and could risk injury.
⚫Never operate an TRACTOR without wearing an approved motorcycle helmet that
fits properly. You should also wear eye protection (goggles or face shield), gloves,
boots, long-sleeved shirt or jacket, and long pants.
⚫Never consume alcohol or drugs before or while operating, or being a passenger,
on this TRACTOR.
⚫Never operate at speeds too fast for your skills or the conditions. Always go at a
speed that is proper for the terrain, visibility and operating conditions, and your
experience.
⚫Never attempt wheelies, jumps, or other stunts.
⚫Always inspect your TRACTOR each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance procedures and
schedules described in this manual.
⚫Always keep both hands on the handlebars and both feet on the foot boards of the
TRACTOR during operation.
⚫Always go slowly and be extra careful when operating on unfamiliar terrain. Always
be alert to changing terrain conditions when operating the TRACTOR.
⚫Never operate on excessively rough, slippery or loose terrain until you have learned
and practiced the skills necessary to control the TRACTOR on such terrain. Always
be especially cautious on these kinds of terrain.
⚫Always follow proper procedures for turning as described in this manual. Practice
turning at low speeds before attempting to turn at faster speeds. Do not turn at
excessive speed.
⚫Never operate the TRACTOR on hills too steep for the TRACTOR or for your
abilities. Practice on smaller hills before attempting larger hills.
⚫Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before you start up any hill. Never climb hills with
excessively slippery or loose surfaces. Shift your weight forward. Never open the
throttle suddenly. Never go over the top of a hill at high speed.
⚫Always follow proper procedures for going down hills and for braking on hills as
described in this manual. Check the terrain carefully before you start down any hill.
Shift your weight backward. Never go down a hill at high speed. Avoid going down
a hill at an angle that would cause the vehicle to lean sharplyto one side.Go straight
down the hill where possible.
⚫Always follow proper procedures for crossing the side of a hill as described in this
manual.
⚫Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill
side of the TRACTOR. Never attempt to turn the TRACTOR around on any hill until
you have mastered the turning technique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.
⚫Always use proper procedures if you stall or roll backwards when climbing a hill. To
avoid stalling, use proper gear range and maintain a steady speed when climbing a

3-16 Description and Vehicle Identification
hill. If you stall or roll backwards, follow the special procedure for braking described
in this manual. Dismount on the uphill side or to a side if pointed straight uphill. Turn
the TRACTOR around and remount, following the procedure described in this
manual.
⚫Always checkfor obstacles before operating in a new area. Never attemptto operate
over large obstacles, such as large rocks or fallen trees. Always follow proper
procedures when operating over obstacles as described in this manual.
⚫Always be careful when skidding or sliding. Learn to safely control skidding or sliding
by practicing at low speeds and on level, smooth terrain. On extremely slippery
surfaces, such as ice, go slowly and be very cautious in order to reduce the chance
of skidding or sliding out of control.
⚫Never operate an TRACTOR in fast flowing water or in water deeper than that
recommended in this manual. Remember that wet brakes may have reduced
stopping ability. Test your brakes after leaving water. If necessary, apply them
several times to let friction dry out the linings.
⚫Always be sure there are no obstacles or people behind you when you operate in
reverse.
⚫When it is safe to proceed in reverse, go slowly.
⚫Always use the size and type tires specified in this manual.
⚫Always maintain proper tire pressure as described in this manual.
⚫Never modify an TRACTOR through improper installation or use of accessories.
⚫Never exceed the stated load capacity for an TRACTOR. Cargo should be properly
distributed and securely attached. Reduce speed and follow instructions in this
manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
⚫Operators of the vehicle should not wear earphones.
⚫Always use signals in advance of turns.
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always operate your TRACTOR in an area with adequate ventilation.

3-17 Description and Vehicle Identification
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling. Do not refuel right after the engine has been running
and is still very hot.
Do not spill gasoline on the engine or exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of
ignition such as the pilot lights of water heaters and clothes dryers.
When transporting the TRACTOR in another vehicle, be sure it is kept upright. Otherwise, fuel may
leak out of the fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes,
see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline
spills on your clothing, change your clothes.

3-18 Description and Vehicle Identification

5-19 Pre Operation Checks
NOTE:
The machine you have purchased may differ slightly from those shown in the figures of
this manual. .
Identification number records
Record the key identification number, vehicle identification number and model label
information in the spaces provided for assistance when ordering spare parts from a
dealer or for reference in case the vehicle is stolen.
1.VEHICLE IDENTIFICATION NUMBER:
Vehicle identification number
The vehicle identification number is stamped into the frame.
[1]. Vehicle identification number
NOTE:
The vehicle identification number（VIN）is used to identify your vehicle .
CONTROL FUNCTIONS
Main switch
Functions of the respective switch positions are as follows:

5-20 Pre Operation Checks
[1] Ignition switch
[2] “OFF”
[3] “ON”
ON:
The engine can be started only at this position and the headlights and taillight come on
when the light switch is on.
OFF:
All electrical circuits are switched off. The key can be removed in this position.
The vehicle must be hang in P gear or mechanical parking, the key can be removed in
this position.
CAUTION:
⚫The driver left the TRACTOR within a minute, the vehicle engine is not access to P
gear or the mechanical parking is not parking, the vehicle will be light alarm.
⚫When the speed is less than 3KM/h, the driver must be the correct sitting posture to
operation TRACTOR, otherwise the vehicle will be light alarm.
Indicator and Warning Lights