STARING SM 340 User manual
Instruction manual • Staring SM 340 • 1 <<
SM 340
Instruction manual
>>
Before
you
use
the
Mixer,
pleace
read
the
Intruction
manual
>> 2• Instruction manual • Staring SM 340
Instruction manual • Staring SM 340 • 3 <<
>>
Mixer
SM
340
Dear STARING Customer,
STARING SM 340, is a pan mixer of the most advanced design in the market and
easily meeting all site requirements of today. The maximum performance and the
simple, easy operation of the STARING SM 340 are results of our recent develop-
ment work within the mixer technology field.
In order to achieve safe handling of the STARING SM 340, we ask you to read the
following instruction manual carefully.
>>
Contents
1. Technical Data. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4
2. Safety and Prevention of Accidents . .. .. .. .. .. .. .. .. .. .. .. .. .5
3. Special Safety Equipment. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
4. Transport .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
5. Starting Procedure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
6. Using the Mixer.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .9
7. Optimum Mixing. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10
8. Adjustment af Mixer Blades . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11
9. Cleaning and Maintence of the Mixer.. .. .. .. .. .. .. .. .. .. .. ..12
10. Spare Parts.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
11. Spare Part List .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
12. Guarentee. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14
13. EC Declaration of Conformity.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..15
>>
1.
Technical
Data
>> 4• Instruction manual • Staring SM 340
Mixer Type. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . SM 340
Mixer Weight. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 425 kg
Gross Volume.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. SM 340 l
Net Volume .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. approx 180L
Pan Diameter .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1000 mm
RPM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 35 (r/min)
No. of Mixer Arms.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3
Discharge Height .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .800 mm
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 5,5 or 7,5 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 3x380V
Power Consumption. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 12 or 16A
Frequency . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 50 Hz
Noise Level at the Working Place (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. 78 dB(A)
Noise Level at the Working Place (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. 58 dB(A)
Mixer Noise Level (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <68 dB(A)
Mixer Noise Level (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <66 dB(A)
Identification:
The Manufacturer’s type sign states the mixer type. No. in the first field. The second field consists
of seven figures of which the first three figures state the machine No., the next two figures the
building year and the last two figures the month of the building year. The third field states the net
weight in kg of the mixer.
>>
2.
Safety
and
Prevention
of
Accidents
Instruction manual • Staring SM 340 • 5 <<
Instruction Manual All persons dealing with the use, installation, operation,
maintenance and repair must have read and understood
the Instruction Manual.
Persons Responsible The operator of the mixer is responsible for the fact that
only persons who are qualified and have been instructed
in the operation of the machine operate, maintain or repair
the mixer.
Purposeful Use Mixers are machines for production of concrete, mortar
and for processing of refractory materials. The mixer can
handle solid materials without adding water or aggregates.
The mixer may only be used in accordance with the inten
ded purpose and may not be used for mixing of inflamma
ble or explosive materials. The mixer is not suitable for
mixing of foodstuffs.
Power Supply The mixer may not be connected to wall sockets. The con
nection requires being wired into the supply provided.
Cabling with a cross section of 5 x 1,5 mm2 and 2,5 mm2
for 7,5 kW electric motor and approved socket outlet and
plug must be used.
If the cables are defective the mixer may not be operated.
Defective cables can be a danger to life. Use only cables
and plugs which are fault free.
Danger to Persons
an Equipment If the mixer is operated incorrectly and not in accordance
with the intended purpose, damage to persons or equip
ment may result. Therefor any incorrect use of
the mixer is not allowed!
>> 6• Instruction manual • Staring SM 340
>>
2.
Safety
and
Prevention
of
Accidents
Safety Equipment The mixer should only be operated using the safety
equipment which is recommended. The mixer should
only be operated whit complete and undamaged safety
equipment.
Maintenance and Repair Work All work at power equipment should only be carried out by
specialists observing the relevant safety requirements.
The machine should be checked daily by the operator for
correct operation.
This is especially important for:
movable parts
screw joints
safety equipment
protection equipment
cables, plugs and switches
excessive soiling
In connection with maintenance and repair work the power
supply must be disconnected and arrangement made so
that it is not possible to engage the mixer again.
Declaration of Conformity The mixer is in conformity with the provisions in the
Council Directive of 14. June 1989 on mutual approxima
tion of the laws of the Member States on the safety of
machines (89/392/EEC as amended by Directives 91/368/
EEC, 93/44/EEC and 93/68/EEC)with special reference to
Annex 1 of the Directive on essential safety and health
requirements in relation to the construction and
manufacture of machines.
Instruction manual • Staring SM 340 • 7 <<
>>
3.
Special
Safety
Equipment
The mixer will be delivered with either a securely fastened
or electrical secured safety cover and with safety screen
under the discharge port.
Furthermore, we have for safety reasons installed a
thermal relay. The thermal relay protects the electric
motor when overheating occurs. The mixer is protected
against automatic restarting and the thermal relay needs
to be reset before the mixer can be used again.
>>
4.
Transport
The rated power is stated on the electric motor
machine sign. In accordance with EN 60204-1 the machine
is equipped with a main switch.
When the mixer is transported by means of secured hoists
it must only be lifted by the three lifting points.
Note
Pay attention that there is enough lifting capacity in the
hoist being used.
Risk
Incorrect lifting of loads as well as damaged chains an
ropes may cause serious accidents.
The mixer can be transported by means of forklift trucks.
Then the forks must be level (horizontally arranged) under
the mixer pan in order to avoid any damage and that the
mixer tips over.
Never lift the mixer from the discharge side with
forklift truck.
>> 8• Instruction manual • Staring SM 340
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5.
Starting
Procedure
Before the mixer is started the following instructions should
be followed:
1. Check that the power cable is not damaged, if so,
replace it.
2. Check the mixer and remove all major foreign matters.
3. Check that the mixer blades are correctly fastened in
order to avoid damage to the mixer.
4. Place the mixer on a surface which is as level as
possible.
Instruction manual • Staring SM 340 • 9 <<
>>
6.
Using
the
Mixer
Fig. 3
The mixer is started on the switch as follows:
Green pushbutton = Start
Red pushbutton = Stop
After the engagement the direction of rotation should
always be checked.
The mixer blades must rotate clockwise.
Fig. 2.
Fig. 2
Fig. 3
Where wrong rotation occurs this requires adjustment of
two of the three phases. This work must be carried out by
a qualified electrician.
If the machine is equipped with a directional plug the
direction of rotation can be changed by turning the
terminals with a screwdriver.
Fig. 3.
Whenever the mixer has been moved to another place,
the direction of rotation should be checked.
Filling and discharge of the mixer should only take place
when the mixer is running so, hat damage to the mixer
is avoided.
>> 10• Instruction manual • Staring SM 340
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7.
Optimum
Mixing
The optimum mixing (mixing time) is achieved by filling
water directly through the centre cover of the mixer.
In this way the water will be equally distributed in the mixer
pan during the mixing.
.
Instruction manual • Staring SM 340 • 11 <<
>>
8.
Adjustment
of
Mixer
Blades
Fig. 4a
Fig. 4b
For an optimum adjustment of the mixer blades please
A follow the instructions below:
1. Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
2. Lift the safety cover or remove
the cover.
3. Loosen the four screws in the clamping device.
Fig. 4a.
4. Set the blades as below:
Dimension A = 0 –2 mm and
Dimension B = 2 –5 mm
and tighten the screws. Fig. 4b
5. Place the safety cover ain right position again
6. Restart the mixer.
>> 12• Instruction manual • Staring SM 340
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9.
Cleaning
and
Maintenance
of
the
Mixer
Fig. 6
For the cleaning and maintenance of the mixer please fol
low the instructions and recommendations below:
Cleaning Recommendation;
1. Adding of gravel will improve the cleaning effect.
2. Let the mixture run for a few minutes.
3. Empty the mixer.
Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
4. Clean with water.
Never direct the jet of water directly at the plug or
control panel.
The gearbox of the mixer requires no maintenance.
If the mixer pan is damaged it will be difficult to clean it.
Fig. 6
Instruction manual • Staring SM 340 • 13 <<
>>
10.
Spare
Parts
Only approved STARING spare parts should be used for the mixer. The warranty will be void if
spurious spare parts are used.
>>
11.
Spare
Part
List
No.
1
Name Spare Part No.
Cover 0335 2010
Quantity
1
2
Transport whels 0290 7000
2
3
Mixer Head complete 0290 1000
1
4
Mixer Head whitout arms 0290 1010
1
5
Reblser Sleeve 9860
1
6
Mixer Arm outer 0290 1310
1
7
Centre Mixer Arm 0290 1320
1
8
Internal Mixer Arm 0290 1320
1
9
Mixer Paddle, centre/internal 0290 1520
2
10
Mixer Paddle, outer 0290 1510
1
11
Mixer Pan. complete 0335 5000
1
12
Gear –Renold 0290 3011
1
13
14
Motor Protection, 5,5 kW –3x380 V 0310 4010
Motor Protection, 7,5 kW –3x380 V 0310 4020
15
Electric Motor, 5,5 kW –3x380 V 9033
16
Electric Motor, 7,5 kW –3x380 V 9046
17
V-Belt drive gear 0290 3200
1
18
V-Belt drive motor 0290 4200
1
19
Lock for mixer arm complete 0290 1120
20
V-Belt 5,5 Kw 0290 9250
3
21
V-Belt 7,5 Kw 0290 9262
3
22
Tranmission shaft with brunh 0340 9030
1
23
Magnet switch cover 9116
1
>> 14• Instruction manual • Staring SM 340
>>
13.
Guarantee
1. There will be a guarantee of 12 months from date of delivery.
2. The guarantee cover all operational failures due to material or fabrication defects.
3. The manufacturer can choose freely to remedy the damage by compensation,
replacement or repair.
4. The costs of dispatch are on the account of the buyer.
5. Replaced parts belong to Staring Maskinfabrik A/S.
6. The manufacturer will undertaker no responsibility with regard to consequential damages
and possible loss of production.
7. In order for the guarantee to be complied with the defect must be reported immediately after
it has occurred.
THE GUARANTEE DOES NOT COVER
1. Damages due to incorrect connection.
2. Repair executed by others.
3. Damage as a result of wrong operation, negligent treatment or transportation damages.
4. Natural wear and tear.
5. Only use approved Staring spare parts.
Where a complaint is forthcoming Staring Maskinfabrik A/S should be informed in writing together
with all relevant information regarding the machine. Additionally, an, defective symptoms or cause
must be informed.
Instruction manual • Staring SM 340 • 15 <<
>>
14.
EC
Declaration
of
Conformity
EC Declaration of Conformity
Manufacturer:
Company Name: Staring Maskinfabrik A/S
Address: Starengvej 9-11
9700 Brønderslev
Danmark
Tel.: +45 98821622
hereby declare that
Machine:
Name: STARING MASKINFABRIK A/S
Type: SM 340
Serial no.: 3611119 –3631119 –3601119
- is in conformity with:
the COUNCIL DIRECTIVE of 17 Mai 2006 on mutual approximation of the laws of the
Member States on the safety of machines (2006/42/CEEE as amended by directives EN
292-1, EN 292-2, EN 294, EN 418, EN 954-1, EN 1037, EN 10151, EN 60204-1) with
special reference to Annex 1 of the Directive on essential safety and health
requirements in relation to the construction and manufacture of machines.
Company: STARING MASKINFABRIK A/S
Name: Tommy Bredal
Position: C.E.O.
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