STARING SM 125 User manual

Instruction manual • Staring SM 125 • 1 <<
>> Before you use the Mixer, pleace read the Intruction manual
SM 125
Instruction manual

>> 2 • Instruction manual • Staring SM 125

Instruction manual • Staring SM 125 • 3 <<
Dear STARING Customer,
STARING SM 125 is a pan mixer of the most advanced design in the market and
easily meeting all site requirements of today. The maximum performance and the
simple, easy operation of the STARING SM125 are results of our recent develop-
ment work within the mixer technology field.
In order to achieve safe handling of the STARING SM125, we ask you to read the
following instruction manual carefully.
>> SM 125
1. Technical Data. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4
2. Safety and Prevention of Accidents . .. .. .. .. .. .. .. .. .. .. .. .. . 5
3. Special Safety Equipment . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
4. Transport .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
5. Gear . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
6. Starting Procedure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .9
7. Using the Mixer .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10
8. Adjustment af Mixer Blades . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11
9. Optimum Mixing . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..12
10. Cleaning and Maintence of the Mixer.. .. .. .. .. .. .. .. .. .. .. ..12
11. Spare Parts .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
12. Spare Part List .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
13. Guarentee . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14
14. EC Declaration of Conformity.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..15
>>
Contents

>> 4 • Instruction manual • Staring SM 125
Mixer Type . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . SM 125
Mixer Weight. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 140 kg
Gross Volume .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 125 l
Net Volume .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .approx ca. 70 L
Pan Diameter .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .735 mm
RPM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..35 (l/min)
No. of Mixer Arms.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3
Discharge Height .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .800 mm
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1,5/2,2/3,0 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 400V
Power Consumption . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..3,7A/5,3A/7,2A
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1,5 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 230V
Power Consumption . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9,2A
Frequency . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 50 Hz
Noise Level at the Working Place (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. 78 dB(A)
Noise Level at the Working Place (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. 58 dB(A)
Mixer Noise Level (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <68 dB(A)
Mixer Noise Level (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <66 dB(A)
Identification:
The Manufacturer’s type sign states the mixer type. No. in the first field. The second field consists
of seven figures of which the first three figures state the machine No., the next two figures the
building year and the last two figures the month of the building year. The third field states the net
weight in kg of the mixer.
>> 1. Technical Data

Instruction manual • Staring SM 125 • 5 <<
Instruction Manual All persons dealing with the use, installation, operation,
maintenance and repair must have read and understood
the Instruction Manual.
Persons Responsible The operator of the mixer is responsible for the fact that
only persons who are qualified and have been instructed in
the operation of the machine operate, maintain or repair
the mixer.
Purposeful Use Mixers are machines for production of concrete, mortar and
for processing of refractory materials. The mixer can hand-
le solid materials without adding water or aggregates.
The mixer may only be used in accordance with the
intended purpose and may not be used for mixing of
inflammable or explosive materials. The mixer is not
suitable for mixing of foodstuffs.
Power Supply The mixer may not be connected to wall sockets.
The connection requires being wired into the supply
provided. Cabling with a cross section of (3 for single
phase) 5 x 1,5 mm2 and approved socket outlet and
plug must be used.
If the cables are defective the mixer may not be operated.
Defective cables can be a danger to life. Use only cables
and plugs which are fault free.
Danger to Persons
an Equipment If the mixer is operated incorrectly and not in accordance
with the intended purpose, damage to persons or
equipment may result. Therefor any incorrect use of
the mixer is not allowed!
>> 2. Safety and Prevention of Accidents

>> 6 • Instruction manual • Staring SM 125
Safety Equipment The mixer should only be operated using the safety
equipment which is recommended. The mixer should only
be operated whit complete and undamaged safety
equipment.
Maintenance and Repair Work All work at power equipment should only be carried out by
specialists observing the relevant safety requirements.
The machine should be checked daily by the operator for
correct operation.
This is especially important for:
movable parts
screw joints
safety equipment
protection equipment
cables, plugs and switches
excessive soiling
In connection with maintenance and repair work the power
supply must be disconnected and arrangement made so
that it is not possible to engage the mixer again.
Declaration of Conformity The mixer is in conformity with the provisions in the
Council Directive of 14. June 1989 on mutual approxima
tion of the laws of the Member States on the safety of
machines (89/392/EEC as amended by Directives 91/368/
EEC, 93/44/EEC) with special reference to Annex 1 of the
Directive on essential safety and health requirements in
relation to the construction and manufacture of machines.
The mixer is also produced in accordance with following
harmonized standard : EN 292-1, 292-2, 294, 349 and 418
>> 2. Safety and Prevention of Accidents

Instruction manual • Staring SM 125 • 7 <<
The mixer will be delivered with either a securely fastened
or electrical secured safety cover and with safety screen
under the discharge port.
Furthermore, we have for safety reasons installed a
thermal relay. The thermal relay protects the electric
motor when overheating occurs. The mixer is protected
against automatic restarting and the thermal relay needs
to be reset before the mixer can be used again.
The rated power is stated on the electric motor
machine sign.
>> 3. Special Safety Equipment

>> 8 • Instruction manual • Staring SM 125
When the mixer is transported by means of secured hoists,
it must be properly fasted by means of suitable fastening
devices so that the transport will be safe.
Fig. 1.
By towage the mixer, please note that max.
Permitted speed is 30 km/hour.
Note
Pay attention that there is enough lifting capacity in the
hoist being used.
Risk
Incorrect lifting of loads as well as damaged chains an
ropes may cause serious accidents.
Before Dispatch all gears will be tested for a short period,
but to achieve the higest efficiency of a gear requires the
operation for many hours under full load.
From the beginning the gears can operate under full load,
however, it will be advantageous, whereever possible.
To let the gear run in under slowly increasing load, so that a
full load is not reached until after 20-40 hours of operation.
>> 4. Transport
Fig. 1
>> 5. Gear

Instruction manual • Staring SM 125 • 9 <<
Before starting the mixer
– please pay attention to following :
1. Check cable for power supply.
Replace if there is any sign of leakage or damaging.
2. Be sure that the mixing pan is empty – if not, please
emptying the pan.
3. Control that all mixing arms and paddles is
properly tighten.
4. Place the mixer horizontal.
>> 6. Starting Procedure

>> 10 • Instruction manual • Staring SM 125
The mixer is started on the switch as follows:
Green pushbutton = Start
Red pushbutton = Stop
After the engagement the direction of rotation should
always be checked.
The mixer blades must rotate clockwise.
Fig. 2.
Where wrong rotation occurs this requires adjustment of
two of the three phases. This work must be carried out by
a qualified electrician.
If the machine is equipped with a directional plug the
direction of rotation can be changed by turning the
terminals with a screwdriver.
Fig. 3.
Whenever the mixer has been moved to another place,
the direction of rotation should be checked.
Filling and discharge of the mixer should only take place
when the mixer is running so, hat damage to the mixer
is avoided.
>> 7. Using the Mixer
Fig. 2
Fig. 3

Instruction manual • Staring SM 125 • 11 <<
For an optimum adjustment of the mixer blades please
follow the instructions below:
1. Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
2. Loosen the screws in the safety cover and remove
the cover.
Fig. 4
3. Remove the centre cover A
Fig. 5
4. Tighten the screws.
5. Lift the mixing head from the mixing pan
6. Loosen the lock-nut A on bolt B. Fig. 5
7. Turn bolt B clockwise. One rotation lowers the mixing
head by approximately 2mm. Install the mixing head
and check the distance between the mixer blade and
the bottom.
This distance should be approximately 2 mm.
>> 8. Adjustment of Mixer Blades
Fig. 4
A
A
B
Fig. 5

>> 12 • Instruction manual • Staring SM 125
The optimum mixing (mixing time) is achieved by filling
water directly through the centre cover of the mixer.
In this way the water will be equally distributed in the mixer
pan during the mixing.
For the cleaning and maintenance of the mixer please fol-
low the instructions and recommendations below:
Cleaning Recommendation;
1. Adding of gravel will improve the cleaning effect.
2. Let the mixture run for a few minutes.
3. Empty the mixer.
Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
4. Clean with water.
Never direct the jet of water directly at the plug or
control panel.
The gearbox of the mixer requires no maintenance.
If the mixer pan is damaged it will be difficult to clean it.
Fig. 6
>> 9. Optimum Mixing
>> 10. Cleaning and Maintenance of the Mixer
Fig. 6

Instruction manual • Staring SM 125 • 13 <<
Only approved STARING spare parts should be used for the mixer. The warranty will be void if
spurious spare parts are used.
No. Name Spare Part No. Quantity
1 Mixer pan, complete 01205000 1
2 Cover 01202000 1
3 Transportwheel 16 x 4” 01257000 2
4 Suspension Rod 01258000 1
5 Mixer Head Complete 01201000 1
6 Mixer Paddle, External 01201510 1
6 Mixer Paddle, Centre / Internal 01201520 2
6 Mixer Paddle Rubber,External 01201610 1
6 Mixer Paddle Rubber, Centre/Internal 01201620 2
8 Loading Wheel 00857010 2
9 Rubber Sleeve 9865 1
10 Main Shaft 01209010 1
11 Worm Gear MB2401 01203010 1
11 Worm Gear JPM 30 40:1 01253011 1
12 Electric motor, 1,5 kW-1x230V 9012 1
12 Electric motor, 1,5 kW-3x400V 9014 1
12 Electric motor, 2,2 kW-3x400V 9013 1
12 Electric motor, 3,0 kW-3x400V 9054 1
13 Motor Protection, 1,5 kW – 1x230 V 01254020 1
13 Motor Protection, 1,5 kW – 3x400 V 9141 1
13 Motor Protection, 2,2 kW – 3x400 V 9142 1
13 Motor Protection, 1,5 kW – 3x400 V 01204010 1
>> 11. Spare Parts
>> 12. Spare Part List

>> 14 • Instruction manual • Staring SM 125
1. There will be a guarantee of 12 months from date of delivery.
2. The guarantee cover all operational failures due to material or fabrication defects.
3. The manufacturer can choose freely to remedy the damage by compensation,
replacement or repair.
4. The costs of dispatch are on the account of the buyer.
5. Replaced parts belong to Staring Maskinfabrik A/S.
6. The manufacturer will undertaker no responsibility with regard to consequential damages
and possible loss of production.
7. In order for the guarantee to be complied with the defect must be reported immediately after
it has occurred.
THE GUARANTEE DOES NOT COVER
1. Damages due to incorrect connection.
2. Repair executed by others.
3. Damage as a result of wrong operation, negligent treatment or transportation damages.
4. Natural wear and tear.
5. Only use approved Staring spare parts.
Where a complaint is forthcoming Staring Maskinfabrik A/S should be informed in writing together
with all relevant information regarding the machine. Additionally, an, defective symptoms or cause
must be informed.
>> 13. Guarantee

Instruction manual • Staring SM 125 • 15 <<
Manufacturer
Company Name: Staring Maskinfabrik A/S
Address: Starengvej 9-11
9700 Brønderslev
Danmark
Tel: [phone]
hereby declare that;
Machine: STARING
Type: STARING SM 125
Serial no.:
- is in conformity with:
- the COUNCIL DIRECTIVE of 14 June 1989 on mutual approximation of the laws of the Member
States on the safety of machines (89/392/EEC as amended by directives 91/368/EEC, 93/44/EEC
and 93/68/EEC) with special reference to Annex 1 of the Directive on essential safety and health
requirements in relation to the construction and manufacture of machines.
Company:
Name:
Position:
Date Signature
>> 14. EC Declaration of Conformity

>> 16 • Instruction manual • Staring SM 125
Staring Maskinfabrik A/S
Starengvej 9-11
DK-9700 Brønderslev
Tlf.: [phone]
Fax: [phone]
www.staring.dk
[email protected]
CVR.nr. DK 2767 2701