STARING SM 324 User manual

Instruction manual • Staring SM 324 •
1 <<
SM 324
Instruction manual
>> Before you use the
Mixer,
pleace read the Intruction manual

>> 2• Instruction manual • Staring SM 324

Instruction manual • Staring SM 324 • 3 <<
>> SM 324
Dear STARING Customer,
STARING SM 324 is a pan mixer of the most advanced design in the market and
easily meeting all site requirements of today. The maximum performance and the
simple, easy operation of the STARING SM324 are results of our recent develop-
ment work within the mixer technology field.
In order to achieve safe handling of the STARING SM324, we ask you to read the
following instruction manual carefully.
>>
Contents
1. Technical Data. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4
2. Safety and Prevention of Accidents . .. .. .. .. .. .. .. .. .. .. .. .. .5
3. Special Safety Equipment. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .7
4. Transport .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
5. Gear. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
6. Starting Procedure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .9
7. Using the Mixer.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10
8. Adjustment af Mixer Blades . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11
9. Optimum Mixing. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..12
10. Cleaning and Maintence of the Mixer.. .. .. .. .. .. .. .. .. .. .. ..12
11. Spare Parts.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
12. Spare Part List .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13
13. Guarentee. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14
14. EC Declaration of Conformity.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..15

>>
1.
T
echnical
Data
>>
4
• Instruction manual • Staring SM 324
Mixer Type. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .SM 324
Mixer Weight. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 320 kg
Gross Volume.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 324 l
Net Volume .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..approx ca. 170 L
Pan Diameter .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1000 mm
RPM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33 (l/min)
No. of Mixer Arms.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3
Discharge Height .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .800 mm
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3,0/4,0 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..400V
Power Consumption. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ……...7,2A/8,6A
Electric Moter Output .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3,0 kW
Protection .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..IP 54
Voltage .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..400V
Power Consumption. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 7,2A
Frequency . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 50 Hz
Noise Level at the Working Place (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. 78 dB(A)
Noise Level at the Working Place (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. 58 dB(A)
Mixer Noise Level (Mixing) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <68 dB(A)
Mixer Noise Level (Idling).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. <66 dB(A)
Identification:
The Manufacturer’s type sign states the mixer type. No. in the first field. The second field consists
of seven figures of which the first three figures state the machine No., the next two figures the
building year and the last two figures the month of the building year. The third field states the net
weight in kg of the mixer.

>>
2.
Safety
and
Prevention
of
Accidents
Instruction manual • Staring SM 324 •
5
<<
Instruction Manual All persons dealing with the use, installation, operation,
maintenance and repair must have read and understood
the Instruction Manual.
Persons Responsible The operator of the mixer is responsible for the fact that
only persons who are qualified and have been instructed in
the operation of the machine operate, maintain or repair
the mixer.
Purposeful Use Mixers are machines for production of concrete, mortar and
for processing of refractory materials. The mixer can hand-
le solid materials without adding water or aggregates.
The mixer may only be used in accordance with the
intended purpose and may not be used for mixing of
inflammable or explosive materials. The mixer is not
suitable for mixing of foodstuffs.
Power Supply The mixer may not be connected to wall sockets.
The connection requires being wired into the supply
provided. Cabling with a cross section of (3 for single
phase) 5 x 1,5 mm2 and approved socket outlet and
plug must be used.
If the cables are defective the mixer may not be operated.
Defective cables can be a danger to life. Use only cables
and plugs which are fault free.
Danger to Persons
an Equipment If the mixer is operated incorrectly and not in accordance
with the intended purpose, damage to persons or
equipment may result. Therefor any incorrect use of
the mixer is not allowed!

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• Instruction manual • Staring SM 324
>>
2.
Safety
and
Prevention
of
Accidents
Safety Equipment The mixer should only be operated using the safety
equipment which is recommended. The mixer should only be
operated whit complete and undamaged safety equipment.
Maintenance and Repair Work All work at power equipment should only be carried out by
specialists observing the relevant safety requirements.
The machine should be checked daily by the operator for
correct operation.
This is especially important for:
movable parts
screw joints safety
equipment
protection equipment cables,
plugs and switches excessive
soiling
In connection with maintenance and repair work the power
supply must be disconnected and arrangement made so that it
is not possible to engage the mixer again.
Declaration of Conformity The mixer is in conformity with the
COUNCIL DIRECTIVE of 17 Mai 2006 on
mutual approximation of the laws of the Member
States on the safety of machines
(2006/42/CEEE as amended by directives EN
292-1, EN 292-2, EN 294, EN 418, EN 954-1,
EN 1037, EN 10151, EN 60204-1) with special
reference to Annex 1 of the Directive on
essential safety and health requirements in
relation to the construction and manufacture of
machines. the provisions in the Council
Directive of 14. June 1989 on mutual
approxima tion of the laws of the Member
States on the safety of machines
(89/392/EEC as amended by Directives
91/368/ EEC, 93/44/EEC) with special
reference to Annex 1 of the Directive on
essential safety and health requirements in
relation to the construction and manufacture
of machines. The mixer is also produced in
accordance with following harmonized
standard : EN 292-1, 292-2, 294, 349 and
418.

Instruction manual • Staring SM 324 •
7
<<
>>
3.
Special
Safety
Equipment
The mixer will be delivered with either a securely fastened
or electrical secured safety cover and with safety screen
under the discharge port.
Furthermore, we have for safety reasons installed a
thermal relay. The thermal relay protects the electric
motor when overheating occurs. The mixer is protected
against automatic restarting and the thermal relay needs
to be reset before the mixer can be used again.
The rated power is stated on the electric motor
machine sign.

>>
8
• Instruction manual • Staring SM 324
>>
4.
T
ransport
Fig. 1
>> 5. Gear
When the mixer is transported by means of secured hoists,
it must be properly fasted by means of suitable fastening
devices so that the transport will be safe.
Fig. 1.
By towage the mixer, please note that max.
Permitted speed is 30 km/hour.
Note
Pay attention that there is enough lifting capacity in the
hoist being used.
Risk
Incorrect lifting of loads as well as damaged chains an
ropes may cause serious accidents.
Before Dispatch all gears will be tested for a short period,
but to achieve the higest efficiency of a gear requires the
operation for many hours under full load.
From the beginning the gears can operate under full load,
however, it will be advantageous, whereever possible.
To let the gear run in under slowly increasing load, so that a
full load is not reached until after 20-40 hours of operation.

Instruction manual • Staring SM 324 •
9
<<
>>
6.
Starting
Procedure
Before starting the mixer
– please pay attention to following :
1. Check cable for power supply.
Replace if there is any sign of leakage or damaging.
2. Be sure that the mixing pan is empty – if not, please
emptying the pan.
3. Control that all mixing arms and paddles is
properly tighten.
4. Place the mixer horizontal.

>>
10
• Instruction manual • Staring SM 324
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7.
Using
the
Mixer
Fig. 2
Fig. 3
The mixer is started on the switch as follows:
Green pushbutton = Start
Red pushbutton = Stop
After the engagement the direction of rotation should
always be checked.
The mixer blades must rotate clockwise.
Fig. 2.
Where wrong rotation occurs this requires adjustment of
two of the three phases. This work must be carried out by
a qualified electrician.
If the machine is equipped with a directional plug the
direction of rotation can be changed by turning the
terminals with a screwdriver.
Fig. 3.
Whenever the mixer has been moved to another place,
the direction of rotation should be checked.
Filling and discharge of the mixer should only take place
when the mixer is running so, hat damage to the mixer
is avoided.

Instruction manual • Staring SM 324 •
11
<<
>>
8.
Adjustment
of
Mixer
Blades
For an optimum adjustment of the mixer blades please
follow the instructions below:
A
Fig. 4
B
A
Fig. 5
1. Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
2. Loosen the screws in the safety cover and remove
the cover.
Fig. 4
3. Remove the centre cover A
Fig. 5
4. Tighten the screws.
5. Lift the mixing head from the mixing pan
6. Loosen the lock-nut A on bolt B. Fig. 5
7. Turn bolt B clockwise. One rotation lowers the mixing
head by approximately 2mm. Install the mixing head
and check the distance between the mixer blade and
the bottom.
This distance should be approximately 2 mm.

>>
12
• Instruction manual • Staring SM 324
>>
9.
Optimum
Mixing
The optimum mixing (mixing time) is achieved by filling
water directly through the centre cover of the mixer.
In this way the water will be equally distributed in the mixer
pan during the mixing.
For the cleaning and maintenance of the mixer please fol-
low the instructions and recommendations below:
>> 10. Cleaning and Maintenance of the Mixer
Cleaning Recommendation;
1. Adding of gravel will improve the cleaning effect.
2. Let the mixture run for a few minutes.
3. Empty the mixer.
Disconnect the mixer from the power supply and ensure
that it is not possible to engage it again.
Fig. 6
4. Clean with water.
Never direct the jet of water directly at the plug or
control panel.
The gearbox of the mixer requires no maintenance.
If the mixer pan is damaged it will be difficult to clean it.
Fig. 6

Instruction manual • Staring SM 324 •
13
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>>
1
1.
Sp
are
Parts
Only approved STARING spare parts should be used for the mixer. The warranty will be void if
spurious spare parts are used.
>> 12. Spare Part List
SPARE PART LIST OF SM324
No.
Description
Qty
Part Number
1 Net Cover Assembly 1 03242000CHK
2 Mixing Arm Assembly 1 03241010CHK
3 Handle bolt M8*25 1
4 Paddle (Middle/Inside) 2 02901510CH HÅRDMETAL
5 Paddle (Outer) 1 02901520CH HÅRDMETAL
4b Rubber Paddle (M/I) 2 02901620CH
5b Rubber paddle (O) 1 02901610CH
6 Taper bolt 1
7 Hex Bolt 1
8 Transmission Shaft 1 03249010CHK
9 Mixing Pan Assembly 1 03245001CHK
10 Hex Bolt M8*25 1
11 Spring washer φ8 1
12 Flat Washer 1
13 Outlet Plate Assembly 1 03245100CH
14 Handle Cover 1
15 Outlet 1 03249400CH
16 Flat Washer φ10 8
17 Plastic Hex locknut M10 2
18 Plug Pin 3
19 Straight Pin 3
20 Switch Assembly 1 03244010CHK
21 Socket 1 03244010CHK
22 FrontLeg Assembly 2
23 Plastic Hex locknut M16 2
24 Flat Washerφ16 2
25 Wheel 2 03247000CHK
26 Motor & Gear Box Assem 1 03249012CHK
27 Flat Washer 1 03243000CHK
28 Spring Washer φ16 1
29 Hex Bolt M16*25 1
30 Flat Washer φ12 4
31 Plastic Hex locknut M12 4
32 Back Leg Assembly 1
33 Rod 1 03248000CH
34 Cup head square neck B 6
35 Spring Washer φ10 6
36 Hex Nut M10 6
37 Magnetic Switch 1 9122CH

>>
14
• Instruction manual • Staring SM 324
>>
13.
Guarantee
1. There will be a guarantee of 12 months from date of delivery.
2. The guarantee cover all operational failures due to material or fabrication defects.
3. The manufacturer can choose freely to remedy the damage by compensation,
replacement or repair.
4. The costs of dispatch are on the account of the buyer.
5. Replaced parts belong to Staring MaskinfabrikA/S.
6. The manufacturer will undertaker no responsibility with regard to consequential damages
and possible loss of production.
7. In order for the guarantee to be complied with the defect must be reported immediately after
it has occurred.
THE GUARANTEE DOES NOT COVER
1. Damages due to incorrect connection.
2. Repair executed by others.
3. Damage as a result of wrong operation, negligent treatment or transportation damages.
4. Natural wear and tear.
5. Only use approved Staring spare parts.
Where a complaint is forthcoming Staring MaskinfabrikA/S should be informed in writing together
with all relevant information regarding the machine. Additionally, an, defective symptoms or cause
must be informed.

Instruction manual • Staring SM 324 •
15
<<
>>
14.
EC
Declaration
of
Conformity
EC Declaration of Conformity
Manufacturer:
Company Name: Staring Maskinfabrik A/S
Address: Starengvej 9-11
9700 Brønderslev
Danmark
Tel.: [phone]
hereby declare that
Machine:
Name: STARING MASKINFABRIK A/S
Type: SM324
Serial no.:
- is in conformity with:
the COUNCIL DIRECTIVE of 17 Mai 2006 on mutual approximation of the laws of the
Member States on the safety of machines (2006/42/CEEE as amended by directives
EN 292-1, EN 292-2, EN 294, EN 418, EN 954-1, EN 1037, EN 10151, EN 60204-1)
with special reference to Annex 1 of the Directive on essential safety and health
requirements in relation to the construction and manufacture of machines.
Company: STARING MASKINFABRIK A/S
Name: Tommy Bredal
Position: C.E.O.

>> 16• Instruction manual • Staring SM 324
Staring Maskinfabrik
A/S
Starengvej
9-11
DK-9700
Brønderslev
Tlf.: +45 9882
1622
Fax: +45 9882
5591
www.staring.dk
[e-mail]
CVR.nr. DK 2767
2701