Starline GL User manual

Operator Manual
GL

WARNING
Before installation and commisioning, you must read the safety instructions and warnings
carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual will invalidate
the product warranty and relieves the manufacturer of any responsibility
IMPORTANT
The alteration of machine operation, design or the replacement of parts not approved by
the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There
may be discrepancies nevertheless, and no guarantee can be given that they are completely
identical. The information contained in this document is reviewed regularly and any necessary
changes will be included in the next edition. We welcome suggestions for improvement.
Specifications and document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or
copied in any form or by any means, electronic or mechanical without the express permission of
the author / publisher.
Service 0800 782 754
Parts 09 829 0930
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026.
PO BOX 90548, Auckland
2 GL - Operator Manual 151007
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963
CONTENTS
Safety Instructions.......................................................................................................................................................3
Installation..................................................................................................................................................................... 4
Installation Diagram.................................................................................................................................................... 5
Operating Procedures................................................................................................................................................ 6
Troubleshooting........................................................................................................................................................... 8
Schematic Diagram......................................................................................................................................................9
Wiring Diagram.............................................................................................................................................................10

Safety Instructions
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963
WARNING
Equipment contains dangerous voltages and can be hazardous if installed or operated
incorrectly. non-compliance with warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.
Installation
• Use qualified, skilled personnel
• Follow installation instructions
• Connect to correct voltage and supply current
• Provide fully accessible electrical Isolation Switch & water supply valves
Training and Supervision
• Read and understand the Operating instructions and train all staff
• This appliance must not be operated by children or infirm persons
• Machine panels must only be removed by suitably qualified and trained personnel
– internal hazards include live electrics and very hot surfaces
• This appliance is not intended for use as a stepladder
Hot Surfaces
• Some surfaces may be hot or very hot
Chemicals
• Commercial dishwashing detergents are hazardous – handle with care
• Read and follow the safety information found on the labels of detergent
containers and Material Safety Data Sheets
• Use protective eyewear and clothing if decanting containers
Hot Water
• Do not put hands in wash water which may be over 60°C and contain hazardous
caustic detergent
• Rinse water can be over 90°C
• Door safety switches are designed for emergency use only
Cleaning
• Do not hose down the machine or splash water over the exterior
• Watch for broken glass etc when cleaning the inside of the machine
Service/repair
• Under no circumstances the user should attempt to carry out repairs
• All service/repair work must be carried out by qualified personnel only
•
Power Cord Replacement
• If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similar qualified person in order to avoid a hazard
3 GL - Operator Manual 151007

Unpack
• Unpack the machine, check for damage and complete delivery.
Positioning
• Place machine on sound waterproof self draining floor and adjust feet to level
• Allow room for adjacent chemical containers
Water
• Flush supply lines before connection
• Connect hose supplied to adjacent accessible isolator valve - 20 mm 3/4 male
• Flow rate required - 15 litres per minute
• Temperature - 65˚C
• Consumption per cycle - 2.6 litres
• Pressure required - 200-350 kPa - fit limiter above this pressure
• Back Flow - Atmospheric Vacuum Breaker
• Potable water quality is required - filter or soften if necessary
Power
• Machine shipped with cordset for 15 A 230V 50Hz via adjacent switched outlet.
• Easily upgradeable to single phase 25 A 230V 50Hz or three phase 15 A per phase 400V 50Hz
Waste
• Connect drain pump hose supplied to upstand or sink waste connection
Detergent
• Note that detergent is hazardous - read instructions and handle with care
• Insert hose into container of commercial dishwasher low foam detergent
• Refer operator procedures
Rinse Fluid
• Insert hose into adjacent container of commercial dishwasher rinse fluid
• Refer operator procedures
Operation
• Run several cycles, ensure that operator has read and understands instructions
Troubleshooting Installation
• If machine doesn’t fill after switching on power, check & ensure that hot water supply tap is
open, water supply pressure is not below specification.
Installation Checklist
4 GL - Operator Manual 151007
WARNING
Installer must be suitably qualified and ensure compliance with all codes and standards
including AS/NZS3500.1.
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963

GL Installation Diagram GL-S INST 04-08-14 3B
5 GL - Operator Manual 151007

GL Machine Operation
Turn machine on at wall. Fit scrap tray, filter and shut door.
Press On/Off Key for 3 Seconds
Start key glows white as machine fills. If door is open then the start key glows
purple
Once full, rinse heating starts. Start key glows orange while heating.
Machine can be started when machine is heating. NOTE: If rinse temperature is
not sufficient cycle countdown will stop at 14 seconds. Washing continues until
rinse reaches temperature required for sanitization and
countdown then resumes.
Start key glows green when machine is fully heated. For different cycles press
the UP and DOWN arrows: Light, Medium, Heavy, Manual or Drain.
Close door/Press start key to start cycle. When manual cycle is selected
machine will continue washing until START button is pressed. Rinsing and
draining follow washing to complete cycle.
Start key glows red during cycle. Pressing Start key again terminates cycle
without rinse. Timer counts down to double zero and flashes 00 at cycle end
until door is opened.
SHUT DOWN - EVERY NIGHT
Press UP or DOWN keys to select Drain cycle and shut the door. Press START
key to start Drain cycle. Machine drains for 100 seconds with a cleaning rinse
mid-cycle. When Draining is complete machine goes into Standby mode.
Remove filter basket and scrap tray; rinse clean and replace.
DAILY CLEANING
The machine must be drained and cleaned at the end of each day.
Drain the machine as per the shut down instructions.
Remove, clean and replace filters.
Regularly check the wash and rinse jets and clean if necessary.
MAINTENANCE
Regular servicing of the dishwasher is essential for high
performance, efficient operation and long machine life.
Contact us for information on a maintenance programs.
Service 0800 782 754
Parts 09 829 0930

PRE-RINSING
Pre-scraping of dishes is required by Food Hygiene Regulations. The best method is to pre-rinse with
warm water with a Fisher Pre-rinse Unit - or alternatively by scraping or dunking in water. Cutlery
should be pre-soaked in warm water, preferably containing cutlery pre-soak compound - refer your
chemical supplier.
RACKING PROCEDURES
Do not overload racks or cutlery containers, minimise the overlap of crockery. Wash cutlery unsorted,
handles down. Cycle times are short and water consumption per cycle low – so there is no advantage
in overloading racks.
CYCLE TIMES
The GL has a 1, 2, 3 minute cycle and extended manual cycle.
CHEMICAL
Correct type and quantity of detergent is essential for good results and rinse fluid speeds drying. Use
good quality chemicals and regularly check supply containers. Detergent and rinse fluid concentration
can be changed by adjusting dispensing time on the keypad (refer to page 8 User Programming). Prime
detergent line by turning on the DETERGENT PRIME option in the User Settings menu. Detergent pump
will operate continuously for up to 1 minute and prime the line; repeat process as necessary until line is
fully primed.
DRYING
Single tank commercial dishwashers do not have a drying cycle. However, the machines do rinse at
high temperatures which promotes fast drying particularly when drying agents are used.
At the end of the cycle promptly remove the rack from the machine - leave the rack on the bench for 2
to 3 minutes before emptying.
Operating Procedures
REGULAR CLEANING – at least once a week
Remove filter basket (3), scrap tray (2) and wash filter
(1). Remove wash (6) and rinse arms (5) by undoing the
central thumbscrews (4). Inspect all jets – use tooth-
pick or paperclip and remove arm end-caps if necessary
to flush and clear. Clean and then replace all items.
2
1
3
4
6
6
5
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026
Tel [phone] | Fax [phone]
Web www.starline.co.nz

8 GL - Operator Manual 151007
User Programming
User Settings Factory Setting Selection
Power Save ON ON/OFF
Detergent Prime OFF ON/OFF
Fill Detergent Injection Time 40 0 - 180 secs
Wash Detergent Injection Time 15 1 - 30
Rinse Aid Injection Time 12 1 - 30
Display Contrast 27 10 - 40
Power Save function reduces the rinse temperature setting by 10°C when the machine is
idle for 5 minutes or more. The temperature settings return to the set value when door is
opened or START/STOP key is pressed.
QuickStart starts washing regardless of rinse temperature. If rinse temperature is not
sufficient cycle countdown will stop at 14 seconds. Washing continues until rinse reaches
temperature required for sanitization and countdown then resumes.
Keypad Start Button Colours
Machine State Colour
Door Open Purple
Filling White
Heating Orange
Ready Green
Ecopower Blue
Washing Red
Error Flashing Red
The User Settings menu is accessed by pressing the UP and DOWN keys
simultaneously for 5 seconds, the screen should then change to:
Press the POWER button to scroll between settings.
Press the UP and DOWN keys to change a specific setting,
Press the START button to return to the operator screen.
The programming options are specified in the table below:
POWER
UP
DOWN
START

9 GL - Operator Manual 151007
Issue Resolution
Not filling Check water supply is on and door is closed
Cycle does not start Check door is closed
Wash too long Check water supply temperature - wash stops at 22 seconds if rinse is still
heating
Foaming Wash Excessive use of rinse fluid and/or low wash temperature can cause
foaming
Poor Results Read and carefully follow the machine installation, operating and care
procedures
All of the following is actually in the instructions on previous pages of
the manual
Pre-scrap and pre-rinse washware
Do not overload dishracks - avoid overlap of plates, wash cutlery
unsorted, handles up
Use quality low foam detergent and rinse fluid - check containers
and adjustment
Use heavy cycle - baked on soil requires pre-scraping and/or pre-soaking
Remove and check wash & rinse arms & jets are clean and rotating freely
If plates are not pre-rinsed wash water may need changing regularly
Check wash and rinse temperatures
Remove rack when cycle ends and leave on the bench a few minutes for
drying
Troubleshooting
If an error message appears on the control display first try turning the machine OFF for 30
seconds and then back ON. If the error message remains call for service.

10 GL - Operator Manual 151007
GL 7(S) Wiring Diagram 030318 15/12/14 1D
GL7 (S) WIRING DIAGRAM
IMPORTANT




11 GL - Operator Manual 151007
Accessories
600 60080
2m HOSE ANGLE END
CUTLERY CONTAINER G
C660503
ISSUE NO. DATE
Number
APPROVED BY:
REVISION
PROCESS SHEET
PS PACK0097
STARLINE GL7 DISHWASHER ACCESSORIES
1C9/07/15
OPERATION
PAGE 1 OF 1
QTY CHECKED
1
1
600 70080
450 mm PLASTIC CUPRACK 1
600 70081
450mm PLASTIC DISHRACK 1
2
RUBBER FOOT D.60 X 10
C440201
ELECTRICAL WIRING DIAGRAM 1
UNDER
FRONT
COVER
SCRAP TRAY ASSEMBLY 1
***CHECK IN MACHINE***
213 10050
1
OPERATOR MANUAL
1
WASTE BASKET ASSEMBLY
213 10046
1
WASH FILTER ASSEMBLY
212 10004
***CHECK IN MACHINE***
***CHECK IN MACHINE***

Information supplied in this manual is copyright.
No part of this work may be reproduced or copied
in any form or by any means, electronic or
mechanical without the express permission of the
author/publisher
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road
Avondale
Auckland 1026
New Zealand
PO Box 90548, Auckland
24HR Service 0800 Starline
Tel [phone]
Fax [phone]
E-mail [e-mail]
web www.starline.co.nz
ISO9001
All Washtech products are designed and
manufactured by Washtech using the
internationally recognised ISO9001 quality
management system, covering design,
manufacture and final inspection, ensuring
consistent high quality at all times.
In line with policy to continually develop and
improve its products, Washtech Ltd reserves the
right to change specifications and design without
prior notice.