Starline GLV User manual

GLV
Operator Manual

We have checked that the contents of this document correspond to the model described. There
may be discrepancies nevertheless, and no guarantee can be given that they are completely
identical. The information contained in this document is reviewed regularly and any necessary
changes will be included in the next edition. We welcome suggestions for improvement.
Specifications and document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or
copied in any form or by any means, electronic or mechanical without the express permission of
the author / publisher.
Service 0800 782 754
Parts 09 829 0930
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026.
PO BOX 90548, Auckland
2 GLV - Operator Manual 160819
CONTENTS
Safety Instructions.......................................................................................................................................................3
Installation..................................................................................................................................................................... 4
Installation Diagram.................................................................................................................................................... 5
Operating Procedures................................................................................................................................................ 6
Troubleshooting........................................................................................................................................................... 8
Schematic Diagram......................................................................................................................................................9
Accessories...................................................................................................................................................................10
WARNING
Before installation and commissioning, you must read the safety instructions and warnings
carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual will invalidate
the product warranty and relieves the manufacturer of any responsibility
IMPORTANT
The alteration of machine operation, design or the replacement of parts not approved by
the manufacturer may void warranties and approvals.
IMPORTANT
This machine is intended for commercial use only.
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963

Safety Instructions
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963
WARNING
Equipment contains dangerous voltages and can be hazardous if installed or operated
incorrectly. non-compliance with warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.
Installation
• Use qualified, skilled personnel
• Follow installation instructions
• Connect to correct voltage and supply current
• Provide fully accessible electrical Isolation Switch & water supply valves
Training and Supervision
• Read and understand the Operating instructions and train all staff
• This appliance must not be operated by children or infirm persons
• Machine front panel may be removed to access chemical pumps. Access of any
further wiring or componentry must only be done by suitably qualified and trained
personnel - internal hazards include live electrics and very hot surfaces
• This appliance is not intended for use as a stepladder
Hot Surfaces
• Some surfaces may be hot or very hot
Chemicals
• Commercial dishwashing detergents are hazardous – handle with care
• Read and follow the safety information found on the labels of detergent
containers and Material Safety Data Sheets
• Use protective eyewear and clothing if decanting containers
Hot Water
• Do not put hands in wash water which may be over 60°C and contain hazardous
caustic detergent
• Rinse water can be over 90°C
• Door safety switches are designed for emergency use only
Cleaning
• Do not hose down the machine or splash water over the exterior
• Watch for broken glass etc when cleaning the inside of the machine
Service/repair
• Under no circumstances the user should attempt to carry out repairs
• All service/repair work must be carried out by qualified personnel only
Power Cord Replacement
• If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similar qualified person in order to avoid a hazard
3 GLV - Operator Manual 160819

Unpack
• Unpack the machine, check for damage and complete delivery.
Positioning
• Place machine on sound waterproof self draining floor and adjust feet to level
• Allow room for adjacent chemical containers
Water
• Flush supply lines before connection
• Connect hose supplied to adjacent accessible isolator valve - 20 mm 3/4 male
• Flow rate required - 20 litres per minute
• Temperature - 65˚C
• Consumption per cycle - 2.6 litres
• Pressure required - 200-350 kPa - fit limiter above this pressure
• Back Flow - Atmospheric Vacuum Breaker fitted
• Potable water quality is required - filter or soften if necessary
Power
• Machine ships single phase 25 A 230V 50Hz
Waste
• Connect drain pump hose supplied to upstand or sink waste connection
Detergent
• Note that detergent is hazardous - read instructions and handle with care
• Insert hose into container of commercial dishwasher low foam detergent
• Detergent will come up to strength with use during the day
Rinse Fluid
• Insert hose into adjacent container of commercial dishwasher rinse fluid
Operation
• Run several cycles, ensure that operator has read and understands instructions
Troubleshooting Installation
• If machine doesn’t fill after switching on power, check & ensure that hot water supply tap is
open, water supply pressure is not below specification.
Installation Checklist
4 GLV - Operator Manual 160819
WARNING
Installer must be suitably qualified and ensure compliance with all codes and standards
including AS/NZS3500.1.
2 m2 High Performance Passthrough Dishwasher - Operator Manual
WARNING
Before installation and commissioning, you must read the safety instructions
and warnings carefully and all the warning labels attached to the equipment.
IMPORTANT
Failure to comply (even partially) with the instructions given in this manual
will invalidate the product warranty and relieves the manufacturer of any
responsibility.
IMPORTANT
The alteration of machine operation, design or the replacement of parts not
approved by the manufacturer may void warranties and approvals.
We have checked that the contents of this document correspond to the model described. There may be
discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information
contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We
welcome suggestions for improvement.
Document subject to change without prior notice.
Information supplied in this manual is copyright. No part of this work may be reproduced or copied in any form or
by any means, electronic or mechanical without the express permission of the author / publisher.
!
!
!
Distributed in Australia by Moffat Pty Limited. 740 Springvale Road, Mulgrave VIC 3170.
• Tel [phone] • Fax [phone] • Web www.moffat.com.au
Service 1800 622 216
Parts 1800 337 963
Water Quality Requirements
Hardness fH dH ppm gf/gal pH
Min 2 1 220 1 7
Max 10 6 100 6 8
Ions Cl- SO4Fe Mn Cu Cl2
Max mg/L 100 400 0.1 0.5 0.05 0.1

GLV Installation Diagram GLV-S INST 23-06-16 3
5 GLV - Operator Manual 160819

START UP
Turn machine on at wall. Fit filter, upstand and shut door.
Turn on power at the wall and press Power button on machine.
Power button light glows red and machine fills automatically
Wash and Rinse temperatures will begin to rise on the temperature
gauges once the machine has filled.
OPERATION
Load rack into machine and shut door
Select either cycle 1 (60 seconds) or cycle 2 (150 seconds)
Cycle lights glow green while machine operates.
When Cycle lights go out, cycle is complete.
NOTE 1: Machine might operate longer than specified above if rinse
water temperature is below required temperature.
SHUT DOWN EVERY NIGHT
Open door and press Drain button
Drain button glows blue as machine drains.
After draining starts remove drain upstand once the water level is
below the top of the upstand.
Allow to drain for approximately 1 minute.
Turn Drain and Power buttons off.
Remove filter and rinse clean.
Replace filter and drain upstand.
GLV Machine Operation
DAILY CLEANING
The machine must be drained and cleaned at the end of each day.
Drain the machine as per the shut down instructions.
Remove, clean and replace filters.
Regularly check the wash and rinse jets and clean if necessary.
MAINTENANCE
Regular servicing of the dishwasher is essential for high
performance, efficient operation and long machine life.
Contact us for information on a maintenance program.
Service 0800 782 754
Parts 09 829 0930

PRE-RINSING
Pre-scraping of dishes is required by Food Hygiene Regulations. The best method is to pre-rinse with
warm water with a Fisher Pre-rinse Unit - or alternatively by scraping or dunking in water. Cutlery
should be pre-soaked in warm water, preferably containing cutlery pre-soak compound - refer your
chemical supplier.
RACKING PROCEDURES
Do not overload racks or cutlery containers, minimise the overlap of crockery. Wash cutlery unsorted,
handles down. Cycle times are short and water consumption per cycle low – so there is no advantage
in overloading racks.
CYCLE TIMES
The GLV has 60 and 150 second cycles.
CHEMICAL
Correct type and quantity of detergent is essential for good results. Use good quality chemicals and
regularly check containers. Discuss the use of drying agent and cutlery pre soak solution with your
chemical supplier. Chemical concentrations can be adjusted by removing the front panel to gain access
to the pumps. Detergent concentration can be increased by turning the adjusting screw clockwise.
Rinse Fluid is set to a low injection rate and will take many cycles to prime. The operator can increase
this by turning the adjusting screw anti-clockwise.
DRYING
Single tank commercial dishwashers do not have a drying cycle. However, the machines do rinse at
high temperatures which promotes fast drying particularly when drying agents are used.
At the end of the cycle promptly remove the rack from the machine - leave the rack on the bench for 2
to 3 minutes before emptying.
Operating Procedures
REGULAR CLEANING – at least once a week
Remove wash and rinse arms (1) by undoing the central
thumbscrews (2).Inspect all jets – use toothpick or
paperclip and remove arm end-caps if necessary to
flush and clear.
Remove upstand (3), scrap trays (4, 5, 6) and filter (7).
Clean and then replace all items.
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road, Avondale, Auckland 1026
Tel [phone] | Fax [phone]
Web www.starline.co.nz
1
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3
7
2
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8 GLV - Operator Manual 160819
Fault Cause Remedy
Filling
Not filling Water supply valve shut Check Water supply
valve
Door Switch not operating Check Door is closed
Filling during wash cycle Upstand not fitted properly Check Drain upstand is
fitted
Heating
Dishes not hot enough Machine not rinsing Check water supply
temperature
Rinsing but not hot Check water supply
temperature & arms
spinning freely
Cycle start
Does not start Door switch Check door is closed
Cycle Finish
Wash too long Water supply cold Check water supply
temperature
Performance
Poor wash result Detergent not used Use quality low foam
product
Overloading racks Do not overload racks
Not pre-rinsing Use Fisher pre-rinse
Wash arms not rotating Remove and clean
arms/check bushes
Wash jets blocked Remove arms and
clean jets
Excessive soiling Pre-rinse/use long
cycle
Unrealistic expectation E.g. baked on soiling
requires pre-soaking
Poor rinse results Rinse jets blocked Remove arms and
clean jets
Rinse arms not turning Remove arms, clean
jets, check bushes
Poor racking procedures Do not overload racks
Excessive wash tank soil build up Pre-rinse, change
wash water regularly
Not drying Poor wash/rinse performance Refer above
Low temperatures Check heating systems
Drying agent not used Use quality drying
agent/rinse fluid
Foaming Wash Excessive Rinse Fluid Adjust Rinse Fluid
Injector
Troubleshooting

GLV7 Schematic Diagram 030172 05/04/16 1 A
9 GLV - Operator Manual 160819
GLV7 SCHEMATIC DIAGRAM

10 GLV - Operator Manual 160819
Accessories
Code Description
600 70080 Cuprack 450mm
600 70081 Dishrack 450mm
C660503 G Cutlery Container

11 GLV - Operator Manual 160819

Information supplied in this manual is copyright.
No part of this work may be reproduced or copied
in any form or by any means, electronic or
mechanical without the express permission of the
author/publisher
Manufactured in New Zealand by Washtech Ltd.
414 Rosebank Road
Avondale
Auckland 1026
New Zealand
PO Box 90548, Auckland
24HR Service 0800 Starline
Tel [phone]
Fax [phone]
E-mail [e-mail]
web www.starline.co.nz
ISO9001
All Washtech products are designed and
manufactured by Washtech using the
internationally recognised ISO9001 quality
management system, covering design,
manufacture and final inspection, ensuring
consistent high quality at all times.
In line with policy to continually develop and
improve its products, Washtech Ltd reserves the
right to change specifications and design without
prior notice.