Starmax 615td User manual

GAS

GRIDDLE

MODEL

615TD, 615MD

624TD, 624MD, 624MDS 624TSPD, 624TCHSD

636TD, 636MD, 636MDS 636TSPD, 636TCHSD

648TD, 648MD, 648MDS 648TSPD, 648TCHSD

Installation and

Operation

Instructions

2M-Z13220 Rev. - 12/01/09

These symbols are intended to alert the user to the presence of

important operating and maintenance instructions in the manual

accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the

manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,

improvements, additions or replacements for previously purchased

equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change

without notice. While Star International Holdings Inc., Company exercises

good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information

provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time

Hours:

Telephone: (314) 678-6303

Fax: (314) 781-2714

E-mail [email protected]

[email protected]

W[email protected]

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

for an updated listing go to:

Website: www.star-mfg.com

E-mail [email protected]

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive

St. Louis, MO 63143

U.S.A

SPECIFICATIONS

615MD, 615MD-LP

Type: Manual Control

1 Control, 20,000 BTU, 304 sq. in. (1961 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 83 Lb (37.6 kg), Shipping - 90 Lb, (40.8 kg)

Dimensions: 15" - Width, 27-3/4" - Depth, 15 1/2" - Height (38.1 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

624MD, 624MD-LP, 624MDS

Type: Manual Control

2 Controls, 40,000 BTU, 498 sq. in. (3213 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

636MD, 636MD-LP, 636MDS

Type: Manual Control

3 Controls, 60,000 BTU, 747 sq. in. (4820 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2" - Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648MD, 648MD-LP, 648MDS

Type: Manual Control

4 Controls, 80,000 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

615TD, 615TD-LP

Type: Thermostat Control

1 Control, 20,000 BTU, 304 sq. in. (1961 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 83 Lb (37.6 kg), Shipping - 90 Lb, (40.8 kg)

Dimensions: 15" - Width, 27-3/4" - Depth, 15 1/2"- Height (38.1 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

624TD, 624TD-LP

Type: Thermostat Control

2 Controls, 40,000 BTU, 498 sq. in. (3213 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm- Height)

636TD, 636TD-LP

Type: Thermostat Control

3 Controls, 60,000 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TD, 648TD-LP

Type: Thermostat Control

4 Controls, 80,000 BTU, 996 sq. in. (6426 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

624TSPD

Type: Thermostat & Safety Pilot Control

2 Controls, 56,6000 BTU, 498 sq. in. (3213 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

636TSPD

Type: Thermostat & Safety Pilot Control

3 Controls, 84,900 BTU, 747 sq. in. (4820 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TSPD

Type: Thermostat & Safety Pilot Control

4 Controls, 113,200 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) PlateThickness

Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2"- Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

SPECIFICATIONS (CHROME-MAX GAS GRIDDLES)

624TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate

2 Controls, 56,6000 BTU, 498 sq. in. (3213 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg)

Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2" - Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

636TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate

3 Controls, 84,900 BTU, 747 sq. in. (4820 sq. cm) GridArea, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg)

Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

648TCHSD

Type: Thermostat & Safety Pilot Control with Chrome Plate

4 Controls, 113,200 BTU, 996 sq. in. (6426 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness

Approximate Weight: Installed - 330 Lb (144.7 kg), Shipping - 350 Lb, (158.8 kg)

Dimensions: 48" - Width, 27-3/4" - Depth, 15 1/2" - Height (122 cm - Width, 70.5 cm - Depth, 39.4 cm - Height)

Units operate on Natural and Propane Gas

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced

in its operation and is not sold for consumer use in and around the home nor for use directly by the

general public in food service locations.

The Star-Max™ model griddles are equipped for use with the types of gas specied on the

nameplate.

All units are shipped from the factory for use with natural gas. The unit can easily be converted for

use on propane gas: See propane gas.

-IMPORTANT-

TheinstallationoftheApplianceshouldconformtotheNATIONALFUELGAS

CODE "ANSI Z223.1 - LATEST EDITION"ANDALL LOCALGAS COMPANY

RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE

CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR

CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES

WHERE APPLICABLE.

Improper installation, adjustment, alteration, service or maintenance can cause property

damage, injury or death. Read the installation, operating and maintenance instructions

thoroughly before installing or servicing the equipment.

For your safety, do not store or use gasoline or other ammable vapors and

liquids in the vicinity of this or any other appliance. Keep the appliance area

clear and free from combustibles.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the

gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2

PSIG (3.45KPA).

This appliance and its pressure regulator must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing of the gas supply piping system

at test pressures equal to or less than 1/2 PSIG (3.45KPA). For your protection, we recommend a

qualied installing agency install this appliance. They should be familiar with gas installations and

your local gas requirements. In any case, your gas company should be called to approve the nal

installation. In addition, there should be posted, in a prominent location, detailed instructions to be

followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.

For your safety, if you smell gas -

1. Do not touch electrical switches.

2. Extinguish any open ame.

3. Immediately call your gas company.

KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

CLEARANCE

For use on non-combustible countertops only.

Combustible and non-combustible material must be at least 48" (120cm) from the top of the appliance

and 6" (150mm) from the sides and back. Adequate clearance should also be provided for proper

operation and servicing.

AIR SUPPLY

Make certain not to obstruct the ow of combustion and ventilation air. Provisions for adequate air

supply must be furnished. The legs supplied with the unit must be installed. Make certain that air

intake openings in the bottom of the appliance are not obstructed. They are essential for proper

combustion and operation of the appliance.

CAUTION

EXHAUST CANOPY

It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the

unit should not be directly connected to a ue or stack.

LEVELING UNIT

This griddle is supplied with (4) feet which must be screwed into the legs attached to the body. Level

unit by adjusting the (4) feet which have an adjustment of 1-3/4" (43.75mm) for accurate and perfect

lineup with other units.

DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET.

GAS PIPING

Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to meet

the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be

checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only

on the male threads of the pipe joints. Such compounds shall be resistant to the action of LP gases.

WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance

will damage the valve and affect its operation. When installing this appliance, all pipe and ttings must

be free from loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe

at the rear of the unit. The gas supply line is then connected to it. It is shipped set for 6" (15.24cm)

water column manifold pressure for use with natural gas.

MANUAL SHUT-OFF VALVE

A manual shut-off valve should be installed upstream from the union and within 6 feet (1.829m) of this

appliance.

GAS CONVERSION

This griddle is equipped with xed orice hoods and is shipped from the factory for use on either

natural or LP gas. To convert to propane gas, install the burner orice hoods, located in the grease

drawer, (NAT orces are not included) as follows:

1. Remove front panel by removing screws located on the front and the bottom.

2. Remove the burner(s) from the orice hood(s). This is accomplished by removing the burner

mounting screw(s) and sliding the burner(s) off the hood(s).

3. Remove natural gas orice hood(s) and install the propane hood(s) furnished.

4. Reinstall burner(s).

Note: MD and TD series units use a #47 drill orice for natural gas and a #55 drill orice

for propane. TCHSD and TSPD series units (w/safety pilots) use a #41 drill orice for

natural gas and a #52 drill orice for propane gas.

5. Reinstall front panel.

6. Remove the slotted, or hex-threaded, plug from the pressure regulator. Invert the plug and re-

install. The letters "LP or NAT" should now be visible on the plug. LP units the regulator is now

set for 10" (25.4cm) water column, and NAT units the regulator is now set for 6" (15.24cm) water

column.

7. For LP Gas, set manifold pressure to 10" (25.4cm) water column. A 1/8" pipe plug on the supply

pipe can be removed for attaching a pressure gauge.

CONNECTING GAS SUPPLY LINE

The gas inlet of the griddle is sealed at the factory to prevent entry of dirt. Do not remove this seal

until the actual connection is made to the gas supply line.

CHECKING FOR GAS LEAKS

Soap and water solution or other material acceptable for the purpose shall be used in locating gas

leakage. Matches, candle ame, or other sources of ignition shall not be used for this purpose.

Check entire piping system for leaks.

CAUTION

LIGHTING INSTRUCTIONS

When griddle is rst lit, it will smoke until the preservation oils and impurities are burned off.

1. Turn off main valve to unit and wait 5 minutes to clear gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve and light all pilots.

4. Turn burner knobs to desired setting.

5. To turn burners off, turn knobs off.

NOTE: The griddles are equipped with standing pilots and should be lit immediately after

the gas is turned on.

Pilot ames can be lit and observed through the front panel view ports. However, best access for

lighting the pilot is from the bottom of the unit just behind the center wall.

LIGHTING INSTRUCTIONS (TCHSD and TSPD SERIES)

1. Turn the control knobs to the "OFF" position.

If the gas valves have been on and gas has escaped through the burners, turn the burners

"OFF" and wait 5 minutes to clear the gas.

2. Turn the control knob to the "PILOT" position, depress and hold the knob while lighting the pilot.

Hold the knob in for 60 seconds or until the pilot stays lit. (Repeat for all burner sections.)

3. Depress and turn the control knob to the desired temperature.

4. To turn the burners off turn the knob to the "PILOT" position.

5. To turn off all gas turn the knob to the "OFF" position. The pilots must be relit to resume cooking

settings.

PILOT LIGHT REGULATION

Adjust pilot light ames as small as possible, but high enough to light burner immediately when burner

valve is turned on high.

ADJUSTING SAFETY PILOTS (SERIES TCHSD and TSPD ONLY)

A manual pilot valve is provided on the left side of the control to adjust the pilot ame. Adjust the pilot

ame so that it is approximately 3/8 to 1/2" tall and a uniform cone shape.

BURNER ADJUSTMENT (MODELS MD and MDS ONLY)

1. Remove the front panel.

2. Turn burner valve knob to "HI" position.

3. Close the air shutter on the front of the burner to give a soft blue ame having luminous tips and

open to a point where the yellow tips disappear and a hard blue ame is obtained. Repeat for all

burners.

BURNER ADJUSTMENT (MODELS TD, TCHSD and TSPD ONLY)

1. Remove the front panel.

2. Push dial in and set thermostat of one burner to 450°F (229.9°C).

3. Close the air shutter on the front of the burner to give a soft blue ame having luminous tips and

open to a point where the yellow tips disappear and a hard blue ame is obtained. Repeat for all

burners.

BURNER OPERATION (MODELS MD and MDS ONLY)

To ignite burners, turn burner valve knob to "HI" position. Each burner is controlled by an individual

high-low, on-off valve. An innite number of temperatures may be obtained by turning the burner valve

knob to any position between high and low. For overnight shutdown, turn the valves to the "OFF"

position.

CAUTION

SEASONING THE GRIDDLE HEATING SURFACE

(NON-CHROMIUM SURFACES)

Clean the griddle surface thoroughly. After the griddle has been thoroughly cleaned, it should be

seasoned to prevent food from sticking. Before using, and after each thorough scouring, season the

griddle heating surface in the following manner:

1. Turn the temperature control dial to 350°F (174.9°C).

2. Using a clean cloth, not a spatula, spread a thin lm of cooking oil over the griddle cooking surface.

This lm should remain on the hot griddle surface 1/2 hour.

3. Remove excess oil and wipe clean.

4. Apply another lm of cooking oil over the hot cooking area for another 1/2 hour and again remove

excess oil and wipe clean. The griddle surface should now be ready for use.

Even with careful seasoning food may, to some extent, stick to the griddle cooking

surface until griddle plate is "broken in."

COOKING (MODELS TD, TCHSD and TSPD ONLY)

Set the thermostat dial knob to the temperature desired. After a short preheating period, the

thermostat will automatically maintain the selected temperature.

GREASE PAN

A grease pan is located at the front and can be removed for cleaning from the front. This pan should

be checked and emptied when necessary.

EXERCISE EXTREME CARE IN HANDLING THE GREASE PAN CONTAINING HOT

GREASE.

GRIDDLE CARE (NON-CHROMIUM AREAS)

It takes very little time and effort to keep the griddle attractive and performing at top efciency.

If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a hard

substance which is extremely difcult to remove. To prevent this condition, the following suggestions

for cleanliness should be followed:

1. After each use, scrape the griddle with a scraper or exible spatula to remove excess grease and

food.Awastedrawerisprovidedforthe scrapings. If thereisanaccumulationofburned on grease

and food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone

while the griddle is warm. Do not use steel wool because of the danger of steel slivers getting into

the food.

2. Daily-use a clean cloth and good non-abrasive cleaner to clean the stainless steel body of the

griddle. Wipe the polished front with a soft cloth.

3. At least once a day remove the waste drawer and wash in the same way as an ordinary cooking

utensil. The drawer is removed by pulling forward, up and out.

GRIDDLE CARE (CHROMIUM AREAS)

It takes very little time and effort to keep this Chromium griddle surface sparkling clean and

performing at top efciency. DO NOT allow grease to accumulate as it will carbonize, becoming

difcult to remove. To prevent this condition the following cleaning suggestions should be followed.

1. Remove excess oil and food regularly with a 4" (100mm) wide Razor Sharp type scraper and wipe

surface with a damp cloth.

2. Following the scraping, a damp cloth and a non-silicated, non-abrasive, non-chlorinated cleaner

such as Bon-Ami may be used to wipe surface clean, followed by wiping with clean wet cloth.

3. Follow steps 2 and 3 from above section.

CAUTION

1. Never use pumice, griddle stones, or abrasives on the surface.

2. Never strike griddle surface with sharp instrument or spatula edge.

3. Never use steel wool.

4. Never use commercial liquid grill cleaner on the griddle surface.

5. Abusing surface voids the warranty.

CHROME-MAX™ GRIDDLE SURFACE LIMITED WARRANTY EXCLUSIONS

Your Chrome-Max griddle has been designed to give you many years of cooking reliability and

requires minimum maintenance to keep the chrome surface in its original condition. All Chrome-

Max griddle surfaces are warranted for a period of 5 years against manufacturing defects to the

original owner from the date of installation. This limited warranty is void if it is determined by Star

Manufacturing International Incorporated or one of its' authorized representatives that the chrome

surface has been misused or abused or subjected to the following situations:

1. Improperly installed.

2. By-pass adjustments not set properly on gas units allowing the appliance to overheat and discolor

the chrome surface. (See by-pass adjustment in instruction manual supplied with unit.)

3. The misuse of any instrument or tool which scratches or makes indentations in the surface which

could cause the surface to peel, ake, or chip off.

4. Theuseofanychemicalorabrasivecleaningsolution,griddlebrick,stone,screenorothercleaning

products which could damage and affect the performance of the chrome surface.

5. The neglect of daily routine maintenance to the chromium surface.

CAUTION

2M-4497-2 10/2010

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:

*Pop-Up Toasters

*Butter Dispensers

*Pretzel Merchandisers

(Model 16PD-A Only)

*Pastry Display Cabinets

*Nacho Chip Merchandisers

*Accessories of any kind

*Sneeze Guards

*Pizza Ovens

(Model PO12 Only)

*Heat Lamps

*Pumps-Manual

Visit our Website at: www.star-mfg.com Email: [email protected]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in

which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the

transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of

the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited

to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair

of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken

to the closest Star service agency, transportation prepaid.

>Star will not assume any responsibility for loss of revenue.

>On all shipments outside the United States and Canada, see International Warranty.

*The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

*The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

*The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and

point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the

“non-stick” properties of such materials.

>This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

>This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

>This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to

the customer. SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.

These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning

routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &

installation OR created by acts of God

*The Model 510FD Fryer.

*The Model 526TOAToaster Oven.

*The Model J4R, 4 oz. Popcorn Machine.

*The Model 518CMA & 526CMA Cheese Melter.

*The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.

*The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.

*All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.

*All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.

*All Condiment Dispensers except the Model HPD & SPD Series Dispenser.

*All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.

*All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

*All Fast Steamer Models except Direct Connect Series.

2M-Z13220 Star-Max Gas Griddles

Max

Star

STAR MANUFACTURING INTERNATIONAL, INC.

MODEL 624MD,624TD, 624TSPD, 624TCHSD SK1980 REV A 05-9-03

2M-Z13220 Star-Max Gas Griddles

STAR MANUFACTURING INTERNATIONAL, INC.

MODEL 624MD,624TD, 624TSPD, 624TCHSD

SK1988 Rev. B 9-3-2010

27 28

Manual Control

34 35

38 39 25

Thermostat Control

2M-Z13220 Star-Max Gas Griddles

PARTS LIST October 12, 2011, Rev -

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1

INCLUDE MODEL AND SERIAL NUMBER OF 3

Some items are included for illustrative purposes only and in certain instances may not be available.

MODEL

615-648TD, 615-648MD, 624-648MDS, 624-648TSPD, 624-648TCHSD

15", 24", 36" and 48" Star-Max/Chrome-Max Gas Griddles

Star International Holdings, Inc. Company

2M-Z13220 Star-Max Gas Griddles

Fig No Part No Qty Description Application

G3-615305

GRIDDLE PLATEASSEMBLY 615MD

G3-624305 624MD

G3-624313 DIVIDED PLATE ASSEMBLY 624MD-DIV

G3-636305

GRIDDLE PLATEASSEMBLY

636MD

G3-648305 648MD

G3-648313 648TD-TFR

G3-648314 648TD-TFL

G3-615310 615TD

G3-624310 624TD, 624TSPD

G3-636310 636TD, 636TSPD

G3-648310 648TD, 648TSPD

G3-624311 624TCHSD

G3-636311 636TCHSD

G3-648311 648TCHSD

G3-Z5906

1 FLUE

615MD, 615TD

G3-Z5916 624MD, 624TD, 624TSPD, 624TCHSD

G3-Z5926 636MD, 636TD, 636TSPD, 636TCHSD

G3-Z5936 648MD, 648TD, 648TSPD, 648TCHSD

3 G5-Z4817 1 FLUE DIVIDER ALL636, 648

4 G3-Z5945 2 SIDE PANEL ALL

5 G3-624302 1 SIDE LINER ASSEMBLY LEFT ALL

G3-Z5951

1REAR PANEL

615MD, 615TD

G3-Z5953 624MD, 624TD, 624TSPD, 624TCHSD

G3-Z5955 636MD, 636TD, 636TSPD, 636TCHSD

G3-Z5957 648MD, 648TD, 648TSPD, 648TCHSD

7 G3-624303 1 SIDE LINER ASSEMBLY RIGHT ALL

G3-Z5909

1 BOTTOM

615MD,615TD

G3-Z5919 624MD, 624TD, 624TSPD, 624TCHSD

G3-Z5929 636MD, 636TD, 636TSPD, 636TCHSD

G3-Z5939 648MD, 648TD, 648TSPD, 648TCHSD

9 2F-Z5949 1/2/3/4 BURNER ALL615 / 624 / 636 / 648

10 G3-624304 1 CHUTEASSEMBLY ALL624, 636, 648

G3-615304 ALL615

11 2A-Z5942 4 FOOT ALL

12 G3-Z6036 2 DRAWER SLIDE ALL

13 G3-Y7046 1 GREASE DRAWER ALL

G3-Z5905

1CENTER WALL

615MD, 615TD

G3-Z5915 624MD, 624TD, 624TSPD, 624TCHSD

G3-Z5925 636MD, 636TD, 636TSPD, 636TCHSD

G3-Z5935 648MD, 648TD, 648TSPD, 648TCHSD

15 G3-Z5946 1/2/3/4 BURNER COVER ALL615 / 624 / 636 / 648

PARTS LIST October 12, 2011, Rev -

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2

INCLUDE MODEL AND SERIAL NUMBER OF 3

Some items are included for illustrative purposes only and in certain instances may not be available.

MODEL

615-648TD, 615-648MD, 624-648MDS, 624-648TSPD, 624-648TCHSD

15", 24", 36" and 48" Star-Max/Chrome-Max Gas Griddles

Star International Holdings, Inc. Company

2M-Z13220 Star-Max Gas Griddles

Fig No Part No Qty Description Application

2R-Z0934 1/2/3/4

KNOB

615MD / 624MD / 636MD / 648MD

2R-Z1273 1/2/3/4 615TD / 624TD / 636TD / 648TD

2R-Z0934 2/3/4 624TSPD / 636TSPD / 648TSPD

2R-Z0934 2/3/4 624TCHSD / 636TCHSD / 648TCHSD

2R-Z6184 2/3/4 624MDS / 636MDS / 648MDS

2M-Z5982

1 GRAPHIC PANEL

615MD

2M-Z5983 615TD

2M-Z5984 624MD

2M-Z5985 624TD

2M-Z5986 636MD

2M-Z5987 636TD

2M-Z5988 648MD

2M-Z5989 648TD

2M-Z5990 624TSPD, 624TCHSD

2M-Z5991 636TSPD, 636TCHSD

2M-Z5992 648TSPD, 648TCHSD

2M-Z6545 624MDS

2M-Z6546 636MDS

2M-Z6547 648MDS

G3-Z5974

1FRONT PANEL

615MD

G3-Z5975 615TD

G3-Z5976 624MD

G3-Z5977 624TD, 624TSPD, 624TCHSD

G3-Z5978 636MD

G3-Z5979 636TD, 636TSPD, 636TCHSD

G3-Z5980 648MD

G3-Z5981 648TD, 648TSPD, 648TCHSD

19 VARIOUS 1 NAMEPLATE ALL

2K-Z5960

1 MANIFOLD

615MD

2K-Z5961 615TD

2K-Z5962 624MD

2K-Z5964 636MD

2K-Z5966 648MD

21 G3-GD0036

TUBE-WASHERASSY.

615TD

2 624TD, 624TSPD, 624TCHSD

3 636TD, 636TSPD, 636TCHSD

4 648TD, 648TSPD, 648TCHSD

22 G3-Y9531

INSULATOR

615TD

2624TD, 624TSPD, 624TCHSD

3 636TD, 636TSPD, 636TCHSD

4 648TD, 648TSPD, 648TCHSD

23 G3-Z4398

BULB CLAMP

615TD

2 624TD, 624TSPD, 624TCHSD

3 636TD, 636TSPD, 636TCHSD

4 648TD, 648TSPD, 648TCHSD

PARTS LIST October 12, 2011, Rev -

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 3

INCLUDE MODEL AND SERIAL NUMBER OF 3

Some items are included for illustrative purposes only and in certain instances may not be available.

MODEL

615-648TD, 615-648MD, 624-648MDS, 624-648TSPD, 624-648TCHSD

15", 24", 36" and 48" Star-Max/Chrome-Max Gas Griddles

Star International Holdings, Inc. Company

2M-Z13220 Star-Max Gas Griddles

Fig No Part No Qty Description Application

24 2J-Z0792 1 PRESSURE REGULATOR ALL

2K-Z5960

1 MANIFOLD

615MD

2K-Z5961 615TD

2K-Z5962 624MD, 624MDS

2K-Z5963 624TD, 624TSPD, 624TCHSD

2K-Z5964 636MD, 636MDS

2K-Z5965 636TD, 636TSPD, 636TCHSD

2K-Z5966 648MD, 648MDS

2K-Z5967 648TD, 648TSPD, 648TCHSD

26 2V-Y8832 1/2/3/4 MANUALVALVE 615MD / 624MD / 636MD / 648MD

27 2V-Z6647 1/2/3/4 PILOT BURNER 615MD / 624MD / 636MD / 648MD

615TD / 624TD / 636TD / 648TD

28 2V-6671 1/2/3/4 PILOT VALVE ALL615 / 624 / 636 / 648

29 2P-1453 1PIPE PLUG

615MD, 624MD, 636MD, 648MD

615TD, 624TD, 636TD, 648TD

3/4/5 624TSPD / 636TSPD / 648TSPD