Stiga VILLA 2000 Instruction manual

VILLA 2000-2019
WORKSHOP MANUAL

Edition Manual Chapter Page
2008-05-19 Workshop Manual, Stiga Villa/Ready 1 General 1
1 General instructions
Contents in this chapter
General
This Manual do not cover repair instructions for the motors. Regarding motors, contact the
respective representative in the actual country.
This Manual and its specifications are valid for machines in their original design. In case of
modified or changed machine, i.e. the motor is replaced, the manual accordance is limited.
The manual is divided in the following chapters:
Chapter 1 is this chapter
Chapter 2 Chassis
Chapter 3 Steering
Chapter 4 Hydraulic system
Chapter 5 Belts
Chapter 6 Control Wires
Chapter 7 Electrical system
1.3.1 Component guarantee,
chassis .................................. 4
1.3.2 Exeptions .............................. 4
1.3.3 Conditions for validity of
the warranties ........................ 4
1.4 Unpacking and assembly ........ 5
1.4.1 Unpacking ............................. 5
1.4.2 Battery .................................. 6
1.4.3 Assembly .............................. 7
1.4.4 Final checks .......................... 9
1.5 Service ...................................... 10
1.6 Technical specifications ........... 16
1.6.1 General tightening torque ...... 16
1.1 Introduction ...............................2
1.1.1 Responsibility declaration ......2
1.1.2 How this manual is used .......2
1.1.3 Abbreviations .........................2
1.2 Safety Precautions ...................2
1.2.1 Symbols and general
warnings .................................3
1.2.2 Warm parts ............................3
1.2.3 Moving parts ..........................3
1.2.4 Lifting and blocking up ...........3
1.2.5 Cleanliness ............................3
1.2.6 Tightening torque ..................3
1.2.7 Sharp edges ..........................3
1.2.8 Replacement parts ................3
1.2.9 Inspection ..............................3
1.3 Guarantee ..................................4
1.5.1 First Service ........................11
1.5.2 Intermiadate Service ........... 11
1.5.3 Basic Service ...................... 12
1.5.4 Description of service points. 13

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1.1 Introduction
1.1.1 Responsibility declaration
In spite of the great care we have taken there may be errors in this publication.
The author cannot be made liable for incorrect or missing information.
GGP SE reserves the right to regularly change product specifications without prior notice.
All the information in this book is based on the information available at the time of
production. Illustrations and photographs may be arranged schematically, which implies
that one picture may cover several models and therefore not correspond exactly with all
models.
1.1.2 How this manual is used
To make this manual easy to understand we have divided the machine into its main
systems and components. These parts are now the different chapters in the book.
Each chapter is divided up into sections.
There is a quick-guide on the cover of this book, which refers to the different chapters. In
each chapter there is a detailed table of contents so that you can easily and quickly find
what you are looking for.
For example, if you are looking for information on the Accessory Lifter you will find this in
chapter 3, Chassis and Body. On the first page in chapter 3 there is a detailed table of
contents which refers to the correct section, in this case section 3.1.
Always check that you are reading the right chapter for your particular machine before
starting the repair work.
1.1.3 Abbreviations
The following abbreviations are used in this manual:
HST Hydrostatic Transmission PTO Power Take Off
1.2 Safety Precautions
This manual has been written primarily for trained mechanics working in a well-equipped
workshop. Nevertheless, the manual contains such detailed information that it can also be
of use to owners who wish to carry out simple service and repairs on their machine.
A basic knowledge of repairs, tools and repair instructions is, however, always a
prerequisite for first-rate results.
A qualified mechanic should always be consulted if the owner does not have sufficient
knowledge to carry out repairs.
During the warranty period all service must be carried out by an Authorised Workshop for
the warranty to be valid.
The following basic points should be observed if the machine is to function perfectly:
• Follow the service schedule.
• Be on the alert for sudden vibrations or abnormal noise to avoid major breakdowns.
• Always use Genuine Spare Parts
• Follow the descriptions in this manual carefully. Do not take any short cuts.

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1.2.1 Symbols and general
warnings
Warning!
This symbol indicates a risk of
personal injury or damage if the
instructions are not followed.
Note!
This text indicates a risk of damage to
the material or risk of unnecessarily
complicated work if the instructions
are not followed.
1.2.2 Warm parts
Please observe that engine and exhaust
system picks up a lot of heat during use.
This applies above all to the silencer of
machines equipped with catalytic
converter.
To avoid injuries, allow the machine to cool
before any kind of repairs are made to or
near parts of the engine or exhaust
system.
1.2.3 Moving parts
The machines are all equipped with v-belt
transmissions. Always stop the engine and
remove the starter key before inspections
or repairs are carried out.
Always use extreme caution when testing
systems with moving parts to avoid
injuries.
Always use Genuine Spare Parts during
service work.
1.2.4 Lifting and blocking up
Before work under the machine, always
make sure that lifting devices and jack-
stands are approved for the weight.
Work safe!
1.2.5 Cleanliness
Clean the machine before starting repairs.
Dirt that penetrates into sensitive
components can seriously influence the
service life of the machine.
1.2.6 Tightening torque
Unless otherwise stated the tightening
torque in the tables in the section
Technical specifications must be used for
the different sizes of screws. This does not
refer to self-tapping screws, which are
mainly used for the assembly of body
parts.
1.2.7 Sharp edges
Watch out for sharp edges, especially
when working with the mower deck. The
blades can be very sharp. Always wear
gloves when working with the blades.
1.2.8 Replacement parts
Always use Genuine Spare Parts during
service work.
1.2.9 Inspection
Each part dismantled in conjunction with
service work must be inspected.
Examine for: wear, cracks, out of
roundness, straightness, dents,
discolouring, abnormal noise and
jamming.

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1.3 Guarantee
1.3.1Component guarantee,
chassis
The guarantee is valid provided that the
prescribed basic services have been
carried out at an authorised service
workshop during the relevant guarantee
period. The services must be verified in the
service book.
1.3.2Exeptions
The extended warranty does not cover
damage due to the following:
• Neglect by users to acquaint themselves
with accompanying documentation.
• Carelessness.
• Incorrect and non-permitted use or
assembly.
• The use of non-genuine spare parts.
• The use of accessories not supplied or
approved by the manufacturer.
Neither does the warranty cover:
• Wearing components such as blades,
belts, wheels,battery and cables.
• Normal wear.
• Engine and transmission. These are cov-
ered by the respective manufacturer’s
warranties, with separate terms and con-
ditions.
The purchaser is covered by the national
laws of each country. The rights to which
the purchaser is entitled with the support of
these laws are not restricted by this
warranty.
1.3.3Conditions for validity of the
warranties
The fully completed warranty card must be
sent to Stiga´s subsidiary or distributor.
In the event of a claim, the service history
must be confirmed with a copy of the
service book.

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1.4 Unpacking and assembly
Every Stiga machine has undergone an
extensive control programme before delivery.
The machines are delivered as completely
assembled as possible.
Thanks to this the assembly on delivery is rapid
and easy.
The correct and careful assembly of the
machine on delivery is a simple way of ensuring
satisfied customers!
Note!
The machine shall remain placed on the
pallet during the unpacking and
assembly.
1.4.1 Unpacking
Open up the crate and release the part as
follows:
1. Check the air pressure in the tyres. The
pressure is designated on the floor mat.
The air pressure in the tyres is of critical
importance for the performance and
handling of the machine. The correct air
pressure for mowing is:
Front: 0,4 bar (6 psi)
Rear: 1,2 bar (17 psi)
When using some accessories it may be
necessary to increase the pressure
somewhat. However, the maximum
permitted pressure is always
1.2 bar (17 psi).
Too high pressure in the tyres leads to that
the machine drives poor due to:
• A small surface in contact to the ground.
• Hard tyre = less flexibility = self cleaning char-
acteristic deteriorate.
2. Remove the following parts from the
package and put them on the floor.
• The battery (some models).
• The steering wheel.
• The plastic bag, containing owners manuals,
and assembly screws.
Too high pressure Correct pressure

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1.4.2 Battery
The battery is a valve regulated type.
Depending on the battery type, load and
assemble the battery, following the actual
instruction below.
Valve regulated battery
This battery needs limited maintenance. Is has
no electrolyte levels or plugs.
Warning!
Do not wear rings, metallic bracelet,
chainround the neck or similar metal
objects when working with the
battery. It can cause short-circuit,
burns and fire.
Warning!
The battery must be fully charged be-
fore being used for the first time. The
battery must always be stored fully
charged. If the battery is stored while
discharged, serious damage will oc-
cur.
Charging with the engine
The battery can be charged using the engine’s
generator as follows:
1. Install the battery in the machine as shown
below.
2. Place the machine outdoors or install an
extraction device for the exhaust fumes.
3. Start the engine according to the
instructions in the user guide.
4. Allow the engine to run continuously for 45
minutes.
5. Stop the engine. The battery will now be
fully charged.
Charging using battery charger
When charging using a battery charger, a
battery charger with constant voltage must
be used.
The battery can be damaged if a standard
type battery charger is used.
Installation of battery
See also the respective installation
manual, delivered with the machine.
After the battery is charged, remove the
motor casing and install it in the machine.
Connect first the red cable to plus (+) and
then the black cable to minus (-).
If the cables are disconnected/
connected in the wrong order,
there is a risk of a short-circuit
and damage to the battery.
If the cables are interchanged,
the generator and the battery
will be damaged.
Theenginemustneverbedriven
with the battery disconnected.
There is a risk of serious dam-
age to the generator and the
electrical system.

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1.4.3 Assembly
The assembly procedure shall take place in a
clean, well illuminated and dry place.
Assemble the machine as follows:
Assembly of steering wheel
The machine is delivered with two shims, one
with a thickness of 0.5 mm and one with a
thickness of 1.0 mm.
In order to minimise the axial play in the
steering column, the shim washers (0.5 mm)
and/or (1.0 mm) must be installed on the
steering column between the steering column
jacket and the bracket as follows.
1. Install the steering column jacket on the
steering column and secure by knocking in
the tension pin approximately 1/3 of its
length.
2. Pull the steering column jacket and the
steering column up.
3. From the outside, check whether no
washers, the 0.5 mm washer, the 1.0 mm
washer or both washers can be inserted into
the gap. The washer/washers must not be
forced in, as there must be a little axial play.
4. Pull out the cotter pin and dismantle the
steering wheel jacket.
5. Install the washer/washers in accordance
with point 3 above.
6. Install the steering column jacket on the
steering column and secure by knocking in
the tension pin fully. Use a counterhold.
Also make sure that the logo on the steering
wheel is in the correct position.

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Assembly of seat (adjusting wings under)
Release the catch (S) and fold up the seat
bracket.
NOTE! To facilitate installation of the seat,
apply a drop of oil to the four screws before
screwing them into the seat.
Install the mounting in the rear (upper) holes as
follows:
1. Install the shoulder washers (F) on the screws
(K).
2. Insert the screws through the slots in the
bracket. Place a washer (I) between the seat
and the bracket.
3. Tighten the screws in the seat. Tightening
torque: 9±1.7 Nm.
If the screws are tightened more than
9±1.7 Nm, the seat will be damaged.
4. Check that the seat moves easily in the slots
in the bracket.
Install the mounting in the front (lower) holes as
follows:
1. Install the screw knobs (H) on the screws (G).
2. Install a washer (I) on each screw.
3. Insert the screws through the slots in the
bracket and tighten by hand in the seat.
4. Fold the seat down and place it in the desired
position.
5. Tighten the screw knobs (H) by hand.
The screw knobs (H) and the seat will
be damaged if tools are used.
Towing plate
Fitting according to customer requirements.
Engine oil
Check the oil level in the engine and top up if
necessary.
FK
IHG
S
I

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1.4.4 Final checks
Removing from pallet
All the above measures shall have been done
with the machine standing on the pallet. Now,
loosen ev. remaining attachments and roll off
the machine from the pallet.
Accessories
Fit and adjust accessories.
Test driving
Warning!
Do not drive without a work
equipment (mover deck) attached.
Risk for turning over.
Drive the machine for a few minutes. Test all
the functions. Pay special attention to the
safety functions. If the machine is to be
delivered with mower deck or other
accessories, fit these before test driving the
machine.
HST oil
Check the oil level in the HST’s expansion tank
after test driving, and top up if necessary.
Steering chain / Steering wire
Check that the steering chain / steering
wire is sufficiently taut. Adjust if
necessary.
Miscellaneous
Give the machine a general inspection.
• Is the machine clean?
• Is there any oil leakage?
• Abnormal noise or rattle?
Receipt
By filling in the guarantee certificate you
guarantee that the delivery service has
been correctly conducted.
Remember to make sure that the
customer receives all the documentation
when the machine is collected / delivered.