Stihl HSA 66 User manual

{
STIHL HSA 66
WARNING
Read Instruction Manual thoroughly
before use and follow all safety
precautions – improper use can
cause serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga
todas las precauciones de
seguridad dadas en el manual de
instrucciones – el uso incorrecto
puede causar lesiones graves o
mortales.
Instruction Manual
Manual de instrucciones

Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2016
0458-703-8621-A. VA0.C16.
0000006281_009_GB
HSA 66
English
1
{This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
Contents
Allow only persons who fully understand
this manual to operate your hedge
trimmer.
To receive maximum performance and
satisfaction from your STIHL hedge
trimmer, it is important that you read,
understand and follow the safety
precautions and the operating and
maintenance instructions in chapter
"Safety Precautions and Working
Techniques" before using your hedge
trimmer. For further information you can
go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
manual.
WARNING
Because a hedge trimmer is a high-
speed cutting tool some special safety
precautions must be observed to reduce
the risk of personal injury. Careless or
improper use may cause serious or even
fatal injury.
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 2
General Power Tool Safety
Warnings 10
Using the Unit 12
Connecting Charger to Power
Supply 13
Charging the Battery 13
Light Emitting Diodes (LED) on
Battery 14
Light Emitting Diodes (LED) on
Charger 16
Switching On 16
Switching Off 17
Storing the Machine 18
Sharpening Instructions 19
Maintenance and Care 20
Main Parts 21
Specifications 22
Troubleshooting 24
Maintenance and Repairs 26
Battery Recycling 26
Disposal 26
Trademarks 27
Addresses 28

HSA 66
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Pictograms
All the pictograms attached to or
embossed on the machine are shown
and explained in this manual.
Symbols in Text
Many operating and safety instructions
are supported by illustrations.
The individual steps or procedures
described in the manual may be marked
in different ways:
NA bullet marks a step or procedure.
A description of a step or procedure that
refers directly to an illustration may
contain item numbers that appear in the
illustration. Example:
NLoosen the screw (1).
NLever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
following symbols and signal words:
DANGER
Indicates an imminent risk of severe or
fatal injury.
WARNING
Indicates a hazardous situation which, if
not avoided, could result in severe or
fatal injury.
NOTICE
Indicates a risk of property damage,
including damage to the machine or its
individual components.
Engineering Improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. Therefore,
some changes, modifications and
improvements may not be covered in
this manual. If the operating
characteristics or the appearance of
your machine differs from those
described in this manual, please contact
your STIHL dealer or the STIHL
distributor for your area for assistance.
Have your STIHL dealer show you how
to operate your power tool. Observe all
applicable local safety regulations,
standards and ordinances.
The use of noise emitting power tools
may be restricted to certain times by
national or local regulations.
WARNING
Do not lend or rent your power tool
without the instruction manual. Be sure
that anyone using it understands the
information contained in this manual.
WARNING
The use of this machine may be
hazardous. If the cutting tool comes in
contact with your body, it will cut you.
Guide to Using this Manual Safety Precautions and
Working Techniques
Because a hedge trim-
mer is a high-speed, fast-
cutting power tool with
sharp cutting blades and
is powered by electricity,
special safety precau-
tions must be observed to
reduce the risk of per-
sonal injury.
It is important that you
read, fully understand
and observe the following
safety precautions and
warnings. Read the
instruction manual and
the safety precautions
periodically. Careless or
improper use may cause
serious or fatal injury.

HSA 66
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Use your hedge trimmer only for cutting
hedges, shrubs, scrub and similar
material.
WARNING
Do not use it for other purposes, since
misuse may result in personal injury or
property damage, including damage to
the machine.
WARNING
Minors should never be allowed to use
this power tool. Bystanders, especially
children, and animals should not be
allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders
and damage to property, never let your
power tool run unattended. When it is
not in use (e.g. during a work break),
shut it off and make sure that
unauthorized persons do not use it. To
do this, move retaining latch to ƒ and
remove the battery from the power tool.
Most of these safety precautions and
warnings apply to the use of all STIHL
hedge trimmers. Different models may
have different parts and controls. See
the appropriate section of your
instruction manual for a description of
the controls and the function of the parts
of your model.
Always remove the battery and move
retaining latch to ƒ before transporting,
storing or carrying out any work on the
power tool. This avoids the risk of the
motor starting unintentionally.
STIHL recommends the use of original
STIHL replacement parts. They are
specifically designed to match your
model and meet your performance
requirements.
Safe use of a hedge trimmer involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol, etc.) which might impair vision,
dexterity or judgment. Do not operate
this machine when you are fatigued.
WARNING
Be alert – if you get tired, take a break.
Tiredness may result in loss of control.
Working with any power tool can be
strenuous. If you have any condition that
might be aggravated by strenuous work,
check with your doctor before operating
this machine.
Proper Clothing
WARNING
To reduce the risk of injury, the operator
should wear proper protective apparel.
WARNING
STIHL recommends the use of sound
barriers (ear plugs or ear mufflers) to
protect your hearing.
Avoid loose-fitting jackets, scarfs,
neckties, jewelry, flared or cuffed pants,
unconfined long hair or anything that
could become caught on branches,
brush or the moving parts of the unit.
Secure hair so it is above shoulder level.
To reduce the risk of
injury to your eyes never
operate your power tool
unless wearing goggles
or properly fitted protec-
tive glasses with
adequate top and side
protection complying with
ANSI Z87 "+" (or your
applicable national
standard.)
Clothing must be sturdy
and snug-fitting but allow
complete freedom of
movement. Wear long
pants made of heavy
material to help protect
your legs. Do not wear
shorts.
Good footing is very
important. Wear sturdy
boots with nonslip soles.
Never wear sandals, flip-
flops or go barefoot.

HSA 66
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THE POWER TOOL
For illustrations and definitions of the
power tool parts see the chapter on
"Main Parts."
WARNING
Never modify this power tool in any way,
since this may increase the risk of
personal injury. Only attachments
supplied by STIHL or expressly
approved by STIHL for use with the
specific STIHL model are authorized.
Although certain unauthorized
attachments are useable with STIHL
power tools, their use may, in fact, be
extremely dangerous.
If your power tool is subjected to
unusually high loads for which it was not
designed (e.g. heavy impact or a fall),
always check that it is in good condition
before continuing work – see also
"Before Starting Work." Make sure the
safety devices are working properly. Do
not continue operating your power tool if
it is damaged. In case of doubt, have the
machine checked by your STIHL
servicing dealer.
Battery
WARNING
Do not place the battery on or near fires,
stoves or in other high-temperature
locations. Do not place the battery in
direct sunlight or store it inside a vehicle
in hot weather. Doing so may cause the
battery to generate heat, rupture or
ignite. Using the batteries in this manner
may also result in a loss of performance
and a shortened battery life.
In case of fire: stay clear of any vapors
or gases generated, taking wind
direction into account. If possible without
danger, remove battery from the vicinity
of the fire. In principle, cooling the
battery or extinguishing the fire with
water is possible. It is preferable to
extinguish the fire with a multipurpose
dry chemical fire extinguisher. As for any
fire, evacuate the area and fight the fire
from a safe distance. Once the fire has
been extinguished, the area should be
monitored (fire watch) in case of a flare-
up, until the battery has cooled
sufficiently. Restrict access to the area
until completion of clean-up. Do not
touch the burnt battery or any spilled
liquids. Use inert absorbent to absorb
spilled liquids.
WARNING
Use STIHL batteries only with STIHL
power tools, and charge them only with
STIHL chargers. Replace battery with
STIHL battery only. Use only genuine
STIHL rechargeable batteries.
Charge the battery before use.
WARNING
Do not open, drop, hit or damage
battery. Never insert objects into the
battery's cooling slots, since they may
damage the battery. The battery
contains safety features and devices
which, if damaged, may cause the
battery to generate heat, rupture or
ignite. Never use or charge a defective,
damaged, cracked or deformed battery.
Immediately discontinue use of the
battery if, while using, charging or
storing, it emits an unusual smell, feels
hot or appears abnormal in any other
way.
Always wear heavy duty
work gloves (e.g. made of
leather or other wear
resistant material) when
handling the machine
and the cutting tool.
Heavy-duty, nonslip
gloves improve your grip
and help to protect your
hands.
Risk of fire, explosion
and/or burns, including
chemical burns. Do not
disassemble, crush, heat
above 212 °F (100 °C),
expose to fire or inciner-
ate. Never expose the
battery to microwaves or
high pressures.
Use and store the bat-
tery only within a
temperature range from
14 °F (-10 °C) up to no
more than 122 °F
(+ 50 °C). Protect the bat-
tery from direct sunlight.
Do not immerse the bat-
tery in fluids.

HSA 66
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WARNING
Fluid may leak from the battery if it is
damaged or is not used properly – avoid
contact with the skin! Leaking battery
fluid can cause skin irritation and
chemical burns. In the event of
accidental contact, immediately rinse
thoroughly with mild soap and water. If
fluid gets into your eye(s), do not rub
your eye(s) but rinse water over the
open eye(s) for 15 minutes at least. Also
seek medical attention immediately.
WARNING
Never bridge (short circuit) the battery
terminals with metallic objects, since this
may damage the battery and possibly
cause a fire. Keep a battery that is not in
use away from metal objects (e.g. nails,
coins, jewelry). Do not use metal
containers for transporting batteries.
Store the battery out of reach of children
in a cool and dry area away from direct
sunlight and excess heat or cold (14 °F
– 122 °F (-10 °C – +50 °C)).
Charger
Use only original STIHL chargers.
Use only for charging geometrically
matching STIHL batteries with a
maximum capacity of 50 Ah and a
maximum voltage of 42 V.
Never charge defective, leaking or
deformed batteries.
Connect the charger only to a power
supply with the voltage and frequency
specified on the rating plate. Always
plug the charger into a properly installed
wall outlet. Do not use an extension cord
unless absolutely neccessary (see
below).
Never use a charger with damaged
housing, damaged power supply cord or
damaged plug. Do not operate the
charger if it has received a sharp blow,
been dropped or otherwise damaged in
any way.
Do not open or dissassemble charger –
there are no user serviceable parts
inside.
Store charger out of the reach of
children.
Operate charger at temperatures
between 41 °F (5 °C) and 104 °F
(40 °C).
Allow the charger to cool down normally
– do not cover it.
Never bridge the contacts of the charger
with metallic objects (e.g. nails, coins,
jewelry) – short circuit. The charger will
be damaged by a short circuit.
In the event of smoke or fire in the
charger, disconnect it from outlet
immediately.
WARNING
To reduce the risk of electric shock or
short circuit, do not insert any objects
into the charger's cooling slots.
WARNING
The charger heats up during the
charging process. Do not operate on an
easily combustible surface (e.g. paper,
cardboard, textiles) or in an easily
combustible environment – risk of fire.
WARNING
Do not operate in a hazardous location,
i.e. in a location where there are
combustible liquids (fumes), vapors or
dusts. Chargers can produce sparks,
which may ignite the dust or vapors –
risk of explosion.
Never jerk the power supply cord to
disconnect it from the wall outlet. To
unplug, grasp the plug, not the cord.
Have a damaged power supply cord
repaired by an experienced electrician.
Do not use the power supply cord for
any other purpose, e.g. for carrying or
hanging up the charger.
Never use power supply cords that do
not comply with regulations.
Protect the charger from
rain and dampness. Keep
charger dry.
Use and store charger
only indoors in dry rooms. Check the charger's
power supply cord and
plug regularly for dam-
age. If the power supply
cord or plug is damaged,
immediately disconnect
the plug from the wall
outlet to avoid the risk of
electric shock.

HSA 66
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Make sure the power supply cord is
located and/or marked so that it will not
be stepped on, tripped over, come in
contact with sharp edges or moving
parts or otherwise be subjected to
damage or stress.
An extension cord should not be used
unless absolutely necessary. If an
extension cord must be used, plug the
charger into a properly wired 16 gauge
(AWG 16) or heavier gauge extension
cord with blades that are the same
number, size and shapes as the blades
on the charger.
To reduce the risk of electric shock:
–Always connect the unit to a
properly installed wall outlet.
–Make sure the insulation of the
power supply cord and plug is in
good condition.
Unplug the power supply cord from the
outlet when charger is not in use.
Never store a battery in the charger.
THE USE OF THE POWER TOOL
–carrying out tests and adjustments
or cleaning work
–working on the cutting attachment
–leaving the power tool unattended
–transporting the power tool
–storing the power tool
–performing repairs and
maintenance work
–in the event of danger or in an
emergency
Transporting the Unit
WARNING
To reduce the risk of injury from blade
contact, never carry or transport your
power tool with the cutting blades
moving.
WARNING
Always switch off the power tool, move
retaining latch to ƒ, remove the battery
and fit the scabbard over the cutting
blades – even when you carry the unit
for short distances. When transporting it
in a vehicle, properly secure the power
tool to prevent turnover and damage.
Carry the power tool by the handle –
cutting blades behind you.
Before Starting Work
WARNING
Always check your power tool for proper
condition and operation before starting,
particularly the trigger switch, trigger
switch lockout, switch lever and
retaining latch. The trigger switch,
trigger switch lockout and switch lever
must move freely and always spring
back to the idle position (retaining latch
on ‚). Never attempt to modify the
controls or safety devices.
Your power tool is equipped with a
system designed to quickly stop the
cutting blades – they come to an
immediate standstill as soon as you
release the trigger switch and/or the
switch lever on the loop handle.
WARNING
Check this function at regular short
intervals. To reduce the risk of injury, do
not operate your power tool if the cutting
blades continue to run. Contact your
servicing dealer.
WARNING
Never use a power tool that is damaged
or not properly maintained.
Keep the handles clean and dry at all
times; it is particularly important to keep
them free of moisture, pitch, oil, grease
or resin in order for you to maintain a firm
grip and properly control your power
tool.
Remove the battery from
the power tool before:
Remove the battery from
the power tool. This
avoids the risk of the
motor starting
unintentionally.
9938BA008 KN

HSA 66
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WARNING
The cutting blades must be properly
tightened and in safe operating
condition. Inspect for loose parts (nuts,
screws, etc.) and for cracked, bent,
warped or damaged blades. Regularly
check the condition and tightness of the
cutting blades – with the motor stopped,
retaining latch on ƒ and battery
removed! Replace damaged cutting
blades before using the power tool.
Always keep blades sharp.
STIHL recommends that you always
spray the cutting blades with STIHL
resin solvent before starting work – with
the motor stopped, retaining latch on ƒ
and battery removed! You can obtain
this protective spray from your dealer.
Apply generously.
Check contacts in battery compartment
for foreign matter. Keep clean.
Fit the battery correctly – it must engage
audibly.
For specific starting instructions, see the
appropriate section of your instruction
manual.
WARNING
To reduce the risk of injury from blade
contact, be absolutely sure that the
cutting blades are clear of you and all
other obstructions and objects, including
the ground.
WARNING
Your power tool is a one-person
machine. Do not allow other persons in
the general work area, even when
starting.
During Operation
Holding and Controlling the Power Tool
Always hold the unit firmly with both
hands on the handles while you are
working. Wrap your fingers and thumbs
around the handles.
Right-Handers
Right hand on the control handle and left
hand on the loop handle.
Left-Handers
Left hand on the control handle and right
hand on the loop handle.
Make sure you have firm and secure
footing and hold the unit so that the
cutting blades are always away from
your body.
WARNING
WARNING
Do not overreach. Keep proper footing
and balance at all times. Special care
must be taken in slippery conditions (wet
ground, snow) and in difficult, overgrown
terrain. Watch for hidden obstacles such
as tree stumps, roots and ditches to
avoid stumbling. For better footing, clear
away fallen branches, scrub and
cuttings. Be extremely cautious when
working on slopes or uneven ground.
Working Conditions
Operate your power tool only under
good visibility and daylight conditions
only. Work carefully.
9938BA007 KN
9938BA006 KN
Never attempt to operate
your power tool with one
hand. Loss of control of
the power tool resulting in
serious or fatal injury may
result. To reduce the risk
of cut injuries, keep
hands and feet away
from the cutting blades.
Never touch moving cut-
ting blades with your
hand or any other part of
your body. Do not touch
the cutting blades while
the motor is running. If
the cutting blades
become jammed by thick
branches or other
obstructions, switch off
the motor immediately,
move retaining latch to ƒ
and remove the battery
before attempting to free
the blades.

HSA 66
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Do not cut any material other than
hedges or similar soft vegetation. Do not
cut stems greater than 17 mm (0.7 inch)
thick.
WARNING
If the vegetation being cut or the
surrounding ground is coated with a
chemical substance (such as an active
pesticide or herbicide), read and follow
the instructions and warnings that
accompanied the substance at issue.
WARNING
Inhalation of certain dusts, especially
organic dusts such as mold or pollen,
can cause susceptible persons to have
an allergic or asthmatic reaction.
Substantial or repeated inhalation of
dust and other airborne contaminants, in
particular those with a smaller particle
size, may cause respiratory or other
illnesses. Control dust at the source
where possible. Use good work
practices, such as operating the unit so
that the wind or operating process
directs any dust raised by the power tool
away from the operator. Follow the
recommendations of EPA / OSHA /
NIOSH and occupational and trade
associations with respect to dust
("particulate matter.") When the
inhalation of dust cannot be
substantially controlled, i.e., kept at or
near the ambient (background) level, the
operator and any bystanders should
wear a respirator approved by NIOSH /
MSHA for the type of dust encountered.
If the hedge is very dusty or dirty, spray
the blades with STIHL resin solvent from
time to time during cutting. This helps
reduce blade friction as well as the
aggressive effects of sap and the build-
up of dirt particles.
Operating Instructions
WARNING
In the event of an emergency, switch off
the motor immediately, move retaining
latch to ƒ and remove the battery.
WARNING
Before you start work, examine the
hedge area for stones, fence wire, metal
or other solid objects which could
damage the cutting blades.
Take particular care when cutting
hedges next to or against wire fences.
Do not touch the wire with the cutting
blades. When working close to the
ground, make sure that no sand, grit or
stones get between the cutting blades.
Striking solid foreign objects such as
stones, fence wire or metal could
damage the cutting attachment and may
cause blades to crack, chip or break.
STIHL does not recommend the use of
your power tool when cutting in areas
where the blades could contact such
objects.
WARNING
Observe the cutting blades at all times –
do not cut any areas of the hedge that
you cannot see. When cutting the top of
a taller hedge, check the other side of
the hedge frequently for bystanders,
animals and obstructions. Do not
damage the property of other persons
DANGER
Check the cutting blades at regular short
intervals during operation, or
immediately if there is a noticeable
change in cutting behavior:
–Switch off the motor.
–Move retaining latch to ƒ.
–Remove the battery.
–Check condition and tightness, look
for cracks.
–Check sharpness.
–Replace damaged or dull cutting
blades immediately, even if they
have only superficial cracks.
The power tool may be used in rain and
wetness. Dry the power tool after
finishing work.
Your power tool is equipped with a
system designed to quickly stop the
cutting blades – they come to an
immediate standstill as soon as you
release the trigger switch and/or the
switch lever on the loop handle.
Do not rely on the tool’s
insulation against elec-
tric shock. To reduce the
risk of electrocution,
never operate this power
tool in the vicinity of any
wires or cables (power,
etc.) which may be carry-
ing electric current.

HSA 66
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WARNING
To reduce the risk of injury from loss of
control, never work on a ladder, in a tree
or any other insecure support. Never
hold the machine above shoulder
height.
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
WARNING
To reduce the risk of fire, always clean
plant residue, chips, leaves and excess
lubricant off the motor.
After Finishing Work
Always clean dust and dirt off the power
tool – do not use any grease solvents for
this purpose.
Spray the blades with STIHL resin
solvent. Run the motor briefly so that the
solvent is evenly distributed.
MAINTENANCE, REPAIR AND
STORING
If you make a warranty claim for a
component which has not been serviced
or maintained properly or if
nonapproved replacement parts were
used, STIHL may deny coverage.
WARNING
Use only identical STIHL replacement
parts for maintenance and repair. Use of
non-STIHL parts may cause serious or
fatal injury.
Strictly follow the maintenance and
repair instructions in the appropriate
section of your instruction manual.
Please also refer to the maintenance
chart in this manual.
WARNING
Always switch off the motor, move
retaining latch to ƒ, remove the battery
and make sure that the cutting tool is
stopped before doing any maintenance
or repair work or cleaning the power tool.
Do not attempt any maintenance or
repair work not described in your
instruction manual. Have such work
performed by your STIHL servicing
dealer only.
Wear gloves when handling or
performing maintenance on the blades.
WARNING
Never repair damaged cutting attach-
ments by welding, straightening or
modifying the shape. This may cause
parts of the cutting blades to come off
and result in serious or fatal injuries.
Keep the cutting blades sharp. Tighten
all nuts, bolts and screws after each use.
Regularly check the electrical contacts
and ensure that the insulation of the
power cord and plug of the charger is in
good condition and show no sign of
aging (brittleness).
Electrical components, e.g. power cord
of charger, may only be repaired or
replaced by a qualified electrician.
Clean plastic components with a cloth.
Do not use aggressive detergents. They
may damage the plastic.
Do not spray the machine with water.
Do not clean your machine with a
pressure washer. The solid jet of water
may damage parts of the machine.
Clean cooling air inlets in motor housing
as necessary.
Keep the battery guides free from
foreign matter – clean as necessary.
Store the power tool in a dry, locked
location with the retaining latch on ƒ,
the battery removed and out of reach of
children.
Always move retaining
latch to ƒ and remove
the battery from the
power tool before carry-
ing out any repairs or
maintenance work, such
as replacing the cutting
blades. This avoids the
risk of the motor starting
unintentionally.

HSA 66
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10
This chapter relays the prescribed
wording of general safety advice for
handheld motor-operated electric hedge
trimmers contained in UL 60745-1 and
UL 60745-2-15.
The safety precautions and warnings on
avoiding an electric shock given under
"2) Electrical safety" do not apply to
STIHL cordless electric power tools.
WARNING
Read all safety warnings and all
instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for
future reference.
The term "power tool" in the warnings
refers to your mains-operated (corded)
power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite
accidents.
b) Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose
control.
2) Electrical safety
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power
tools. Unmodified plugs and
matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a
power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges or moving parts. Damaged or
entangled cords increase the risk of
electric shock.
e) When operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use of a
cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a
residual current device (RCD)
protected supply. Use of an RCD
reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when
operating a power tool. Do not use a
power tool while you are tired or
under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power
tools may result in serious personal
injury.
b) Use personal protective equipment.
Always wear eye protection.
Protective equipment such as dust
mask, non-skid safety shoes, hard
hat, or hearing protection used for
appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting.
Ensure the switch is in the off-
position before connecting to power
source and/or battery pack, picking
up or carrying the tool. Carrying
power tools with your finger on the
switch or energizing power tools
that have the switch on invites
accidents.
d) Remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left
attached to a rotating part of the
power tool may result in personal
injury.
e) Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
General Power Tool Safety
Warnings

HSA 66
English
11
f) Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of dust collection can reduce
dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be
controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such
preventive safety measures reduce
the risk of starting the power tool
accidentally.
d) Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are
dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool's operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools
with sharp cutting edges are less
likely to bind and are easier to
control.
g) Use the power tool, accessories
and tool bits etc. in accordance with
these instructions, taking into
account the working conditions and
the work to be performed. Use of the
power tool for operations different
from those intended could result in a
hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type
of battery pack may create a risk of
fire when used with another battery
pack.
b) Use power tools only with
specifically designated battery
packs. Use of any other battery
packs may create a risk of injury and
fire.
c) When battery pack is not in use,
keep it away from other metal
objects, like paper clips, coins,
keys, nails, screws or other small
metal objects, that can make a
connection from one terminal to
another. Shorting the battery
terminals together may cause burns
or a fire.
d) Under abusive conditions, liquid
may be ejected from the battery;
avoid contact. If contact accidentally
occurs, flush with water. If liquid
contacts eyes, additionally seek
medical help. Liquid ejected from
the battery may cause irritation or
burns.
6) Service
a) Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This
will ensure that the safety of the
power tool is maintained.
Hedge Trimmer Safety Warnings
–Keep all parts of the body away
from the cutter blade. Do not
remove cut material or hold material
to be cut when blades are moving.
Make sure the switch is off when

HSA 66
English
12
clearing jammed material. Blades
coast after turn off. A moment of
inattention while operating the
hedge trimmer may result in serious
personal injury.
–Carry the hedge trimmer by the
handle with the cutter blade
stopped. Proper handling of the
hedge trimmer will reduce possible
personal injury from the cutter
blades.
–Hold the power tool by insulated
gripping surfaces only, because the
cutter blade may contact hidden
wiring. Cutter blades contacting a
"live" wire may make exposed metal
parts of the power tool "live" and
could give the operator an electric
shock.
DANGER
–Keep hands away from blade.
Contact with blade will result in
serious personal injury.
Cutting Season
Observe country-specific or municipal
rules and regulations for cutting hedges.
NDo not use your power tool during
other people's rest periods.
Cutting Sequence
NUse lopping shears or a chain saw
to cut out thick branches first.
NCut both sides of the hedge first,
then the top.
Recommendation: Only cut hedges that
are no more than chest height.
Disposal
NDo not throw cuttings into the
garbage can – they can be
composted!
Working Techniques
Vertical cut
Swing the cutting blade from the bottom
upwards in an arc – lower the nose of the
blade, move along the hedge and then
swing the blade up again in an arc.
Any working position above head height
is tiring. To minimize the risk of
accidents, work in such positions for
short periods only.
Using the Unit
3901BA004 KN

HSA 66
English
13
Horizontal cut
Hold the cutting blade at an angle of 0°
to 10° as you swing the hedge trimmer
horizontally, using both sides of the
blade.
Swing the cutting blade in an arc
towards the outside of the hedge so that
the cuttings are swept to the ground.
Repeat the procedure several times on
wide hedges.
Power supply (mains) voltage and
operating voltage must be the same.
NInsert the plug (1) in the wall
outlet (2).
A self test is performed after the charger
is connected to the power supply. During
this process, the light emitting diode (1)
on the charger lights up green for about
1 second, then red and goes off again.
When delivered, the battery is not fully
charged.
It is advisable to charge the battery
completely before using it for the first
time.
NConnect the charger to the power
supply – mains voltage and
operating voltage of the charger
must be the same – see
"Connecting Charger to Power
Supply".
Operate the charger only in a closed, dry
space at ambient temperatures between
41 °F (5 ° C) and 104 °F (40 °C).
Only charge dry batteries. Allow a damp
battery to dry before charging.
NSlide the battery (1) into the
charger (2) until you start to feel
resistance – then push it in until it
engages.
3901BA025 KN
3901BA006 KN
Connecting Charger to
Power Supply
3901BA015 KN
2
1
1
3901BA019 KN
Charging the Battery
2
3901BA009 KN

HSA 66
English
14
The LED (3) on the charger comes on
when the battery is inserted – see "LED
on Charger"
Charging begins as soon as the
LEDs (4) on the battery glow green –
see "LEDs on Battery".
Charge time depends on a number of
factors, including battery condition,
ambient temperature, etc., and may
therefore vary from the times specified.
The battery heats up during operation in
the power tool. If a hot battery is inserted
in the charger, it may be necessary to
cool it down before charging. The
charging process begins only after the
battery has cooled down. The time
required for cooling may prolong the
charge time.
The battery and charger heat up during
the charging process.
AL 300, AL 500 Chargers
The AL 300 and AL 500 chargers are
equipped with a battery cooling fan,
which can be heard during operation.
AL 100 Charger
The AL 100 charger has no fan and
waits for the battery to cool down before
starting the charging process. The
battery is cooled by heat dissipation in
the ambient air.
End of Charge
The charger switches itself off
automatically when the battery is fully
charged:
–LEDs on the battery go off.
–The LED on the charger goes off.
–The charger's fan is switched off (if
charger is so equipped).
Remove the fully charged battery from
the charger.
Four LEDs show the battery's state of
charge and any problems that occur on
the battery or power tool.
NPress button (1) to activate the
display – the display goes off
automatically after 5 seconds.
The LEDs can glow or flash green or
red.
4
3901BA014 KN
3
Light Emitting Diodes (LED)
on Battery
LED glows continuously green.
LED flashes green.
LED glows continuously red.
LED flashes red.
1
3901BA010 KN

HSA 66
English
15
During Charging Process
The LEDs glow continuously or flash to
indicate the progress of charge.
A green flashing LED indicates the
capacity that is currently being charged.
The LEDs on the battery go off
automatically when the charge process
is completed.
If the LEDs on the battery flash or glow
red – see "If the red LEDs glow
continuously / flash".
During Operation
The green LEDs glow continuously or
flash to indicate the state of charge.
If the LEDs on the battery flash or glow
red – see "If the red LEDs glow
continuously / flash".
If the red LEDs glow continuously / flash
3901BA018 KN
80 - 100 %
60 - 80 %
40 - 60 %
20 - 40 %
0 - 20 %
3901BA016 KN
80 - 100 %
60 - 80 %
40 - 60 %
20 - 40 %
0 - 20 %
A1LED glows
continuously
red:
Battery is too
hot1) 2)/cold1)
1) When charging: Charge process
starts automatically after the battery
has cooled down / warmed up.
2) During operation: Power tool cuts
out – allow battery to cool down; it
may be necessary to take the
battery out of the power tool for this
purpose.
B 4 LEDs flash
red
Malfunction in
battery 3)
C 3 LEDs glow
continuously
red:
Power tool is too
hot – allow it to
cool down.
D 3 LEDs flash
red
Malfunction in
power tool 4)
3901BA041 KN
A
B
C
D

HSA 66
English
16
The LED (1) on the charger may glow
continuously green or flash red.
Green continuous light ...
... indicates the following:
The battery
–is being charged
–is too hot and must cool down
before charging
See also "LEDs on battery".
The green LED on the charger goes off
as soon as the battery is fully charged.
Red flashing light ...
... may indicate the following:
–No electrical contact between
battery and charger – remove and
refit the battery
–Malfunction in battery – see also
"LEDs on Battery".
–Malfunction in charger – have
checked by a servicing dealer.
STIHL recommends an authorized
STIHL servicing dealer.
A factory-new battery is not fully
charged.
Recommendation: Fully charge the
battery before using it for the first time.
NIf necessary, remove the cover from
the battery compartment before
fitting the battery, i.e. depress both
locking tabs to unlock and remove
the cover.
Fitting the Battery
NInsert the battery (1) in the power
tool – the battery slides into the
compartment – press it down
carefully until it snaps into position –
the battery must be flush with the
top of the housing.
Switching on the Machine
NMake sure you have a secure and
firm footing.
NStand upright – hold the power tool
in a relaxed position.
3) Electromagnetic interference or
fault. Take the battery out of the
power tool and refit it. Switch on the
machine – if the LEDs continue to
flash, the battery has a malfunction
and must be replaced.
4) Electromagnetic interference or
fault. Take the battery out of the
machine. Use a blunt tool to
remove dirt from the contacts in the
battery compartment. Refit the
battery. Switch on the power tool –
if the LEDs still flash, the power tool
has a malfunction and must be
checked by a servicing dealer –
STIHL recommends an authorized
STIHL servicing dealer.
Light Emitting Diodes (LED)
on Charger
1
3901BA019 KN
Switching On
3901BA028 KN
1

HSA 66
English
17
NMake sure the cutting attachment is
not touching the ground or any other
objects.
NHold the power tool with both hands
– one hand on the control handle –
one hand on the loop handle.
NUnlock the power tool by moving the
retaining latch (2) to ‚.
NPush the switch lever (3) against
the loop handle and hold it there.
NPush down the trigger switch
lockout (4) and depress the trigger
switch (5) and hold them in that
position.
The motor runs only if the retaining
latch (2) is on ‚ and the switch
lever (3) and trigger switch (5) are
operated simultaneously.
Trigger
Motor speed can be controlled with the
trigger switch. Depress the trigger switch
to accelerate the motor.
NRelease the switch lever (1) and the
trigger switch (2).
NMove the retaining latch (3) to ƒ –
the trigger switch (4) cannot be
operated – the power tool is locked
to prevent start-up.
Always remove the battery from the
power tool during work breaks and after
finishing work.
3901BA029 KN
2
43
5
9938BA005 KN
Switching Off
9938BA004 KN
1
4
3
3901BA034 KN

HSA 66
English
18
Remove the battery.
NPress in both locking tabs (1) at the
same time to unlock the battery.
NTake the battery (2) out of the
housing.
When the machine is not in use, store it
in such a way that it does not endanger
others.
Secure it against unauthorized use.
NMove the retaining latch to ƒ.
NRemove the battery.
NClean the cutting blades, check
condition and spray them with
STIHL resin solvent.
NFit the blade scabbard.
NThoroughly clean the machine,
especially the cooling air inlets.
NStore the machine in a dry, locked
location – the blade scabbard can
be mounted to the wall for this
purpose. Keep out of the reach of
children and other unauthorized
persons.
Cover for Battery Compartment
In some markets the machine comes
with a cover for the battery
compartment. It protects the battery
compartment from contamination.
NAfter finishing work, slide the
cover (1) home until it engages
audibly in position.
Storing the Battery
NTake the battery out of the power
tool or the charger.
NStore indoors in a dry and safe
location. Keep out of the reach of
children and other unauthorized
persons and protected from
contamination.
NDo not store spare batteries unused
– use in rotation.
To optimize the life of the battery, store
it at a state of charge of about 30%.
Storing the Charger
NRemove the battery.
NDisconnect the plug from the wall
outlet.
NStore the charger indoors in a dry
and secure location. Keep out of the
reach of children and other
unauthorized persons and
protected from contamination.
3901BA035 KN
1
2
1
Storing the Machine
1
3901BA039 KN
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