Tanaka THT-210S Setup guide

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Model Number:
THT-210S
21cc, 26” HEDGETRIMMER
P/N 32804
Rev 000
Date 12-03-08
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
THT-210S
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570650091 CAP,SPARK PLUG ASS'Y 1
1-2 0181166021 PLUG,SPARK 1
1-3 0010650A90 CYLINDER SET 1 Includes gasket
1-4 99461050184 BOLT,HEX,5X18,S 2
1-7 0170650020 GASKET,CYLINDER 1
1-8 04100601210 RING,PISTON 1
1-9 0300650A90 PISTON SET 1 Includes rings and circlips
1-10 03706500200 PIN,PISTON 1
1-11 03901620200 CIRCLIP,PISTON PIN 2
1-12 04606500801 CRANKSHAFT 1
1-13 99962081225 BEARING,NEEDLE,F-810 1
1-27 1672153380 COIL,IGNITION 1
1-28 99464040184 BOLT,HEXT 4X18WS 2
1-29 2740700D80 CORD,130mm 1
1-36 25006500200 TUBE,INSULATOR 1
1-37 1780650080 CORD,STOP 1

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Page 2
THT-210S
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBE
R
DESCRIPTION QTY COMMENTS
2-21 0720650090 CRANKCASE ASS'Y 1 Includes bearings, seals and gasket
2-22 09006500200 GASKET,CRANKCASE 1
2-23 99966122240 SEAL,OIL,#12227 2
2-24 99961600115 BEARING,BALL,6001 C3 2
2-25 33000200210 SHIM,12.2X19X.10 V Shims are as needed
2-25 33000200220 SHIM,12.2X19X.15 V
2-25 33000200230 SHIM,12.2X19X.20 V
2-25 33000200240 SHIM,12.2X19X.30 V
2-26 59900601200 CUSHION 1
2-30 99461050304 BOLT,HEX,5X30S 3
2-31 1552152380 ROTOR,MAGNETO 1
2-32 99201080011 WASHER,8 1
2-33 99210080012 WASHER,S,8 1
2-34 99101080011 NUT,8 1
2-35 10002100200 BOLT,STUD,6X22 2

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Page 3
THT-210S
FUEL SYSTEM • FIGURE 3
See Figure 5

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Page 4
THT-210S
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBE
R
DESCRIPTION QTY COMMENTS
3-25 40306500200 GASKET,INTAKE 1
3-26 4040650090 SET,CARB INSULATOR 1
3-27 99464050254 BOLT,HEX HOLE,5X25WS 2
3-30 40206500200 GASKET,CARBURETOR 1
3-33 99967015000 O-RING,P15 1
3-35 4230650081 BODY,CLEANER 1
3-36 47006500200 COLLAR 2
3-37 5280650T20 LEVER,CHOKE 1
3-38 99204080030 WASHER,8 1
3-39 47601700200 BOARD,BLOW OVER CHECK 1
3-40 99210050012 WASHER,S,5 2
3-41 99011050602 SCREW,5X60 2
3-43 4460650021 FILTER,AIR 1
3-44 4520650091 COVER,CLEANER,W/BOLT 1
3-45 3800637C200 BOLT,CLEANER COVER 1
3-46 4550651A90 CARBURETOR 1
3-50 2230650090 PIPE,FUEL,ASS'Y 1
3-51 68000731201 CLIP 6.3 1
3-52 6750404280 FILTER,FUEL 1
3-53 5910650421 TANK,FUEL 1
3-54 5950007390 CAP,TANK 1
3-55 65900801200 COLLAR 2
3-58 99463050185 BOLT,HEX 5X18PS 2
3-70 44225143800 PUMP,PRIMING ASS'Y 1
3-77 7000250408 PIPE,FUEL,2.5x4x80 1
3-78 7000250407 PIPE,FUEL,2.5x4x70 1
3-79 53432710200 GROMMET,FUEL PIPE 1

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Page 5
THT-210S
MUFFLER, STARTER, FAN CASE & ENGINE COVER • FIGURE 4
ITEM PART NUMBERDESCRIPTION QTY COMMENTS
4-3 7380650020 PROTECTOR,MUFFLER 1
4-4 73706500200 GASKET,MUFFLER 1
4-5 13306500200 SHIELD,HEAT 1
4-6 7040650091 MUFFLER SET 1
4-7 99201050011 WASHER,5 2
4-8 99051050503 BOLT,HEX,5X50 2
4-17 2030604A202 GROMMET 1
4-20 99463040184 BOLT,HEX,4x18PS 3
4-21 75106500200 GASKET,MUFFLER 1
4-22 7210650091 PIPE,TAIL SET 1
4-24 99434040081 SCREW,4X8/S 2
4-47 2770634F901 CLUTCH,ASSY 1
4-61 99072045164 SCREW,TAPPING,4.5X16 1
4-62 99425040128 BOLT,PS,4X12 2
4-67 1120651H80 CASE,FAN 1
4-68 7740651H20 PULLEY,STARTER 1
4-69 7590651H20 PLATE,CAM 1
4-70 7580651H20 SPRING 1
4-71 78006097200 SPRING,RECOIL 1
4-72 8390304520 SCREW,SET 1
4-73 7830651H20 ROPE,STARTER 1
4-74 78506410200 HANDLE,STARTER 1
4-75 7980651H90 PULLEY ASSY,STARTER 1
4-76 1320660220 DEFLECTOR 1
4-77 7880651H20 SPRING,STARTER 2
4-78 79006097200 SPRING,STARTER PAWL 2
4-79 99355050000 RING,STOP,5 2
4-80 7620651H90 STARTER ASSY 1 Does not include #20 mounting screws

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Page 6
THT-210S
CARBURETOR • FIGURE 5
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 4550651A90 CARBURETOR ASSY 1 Includes gasket
5-1 54825140200 SCREW,THROTTLE 2
5-5 53925120200 SWIVEL 1
5-7 48925100200 RING,STOP 1
5-10 55025100200 O-RING 1
5-11 599200BW34 JET,MAIN,LONG,#34.5 1
5-13 ~ ~ ~ GASKET,PUMP 1 ~ Included in 650.25124.90 Carb Kit
5-14 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)
5-17 57825007200 SCREEN,INLET 1
5-18 5752514780 BODY,PUMP ASS'Y 1
5-19 ~ ~ ~ GASKET,DIAPHRAGM 1
5-20 ~ ~ ~ DIAPHRAGM,METERING 1
5-21 47625004200 COVER,DIAPHRAGM 1
5-22 54825101200 SCREW,SET 1
Asmallretainer(560-02170-
20), has been added to this
modelafterserial # A099801
to prevent the barrel end of the
throttlewirefrom coming
detachedfromthe carburetor.

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Page 7
THT-210S
FRONT HANDLE • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-1 2603329020 FRAME,HANDLE 1
6-2 2103324720 HANDLE,FRONT 1
6-3 27632710201 COLLAR,DAMPER B 4
6-4 26632750200 DAMPER,B 4
6-5 36832057200 WASHER,BRAKE SHAFT 4
6-6 99461050304 BOLT,HEX,5X30S 4
6-7 5053329020 CLIP 1
6-8 0403316080 SUPPORT,HANDLE 1
6-9 99051050403 BOLT,HEX,5X40 2
6-10 99210050062 WASHER,S,5 2
6-11 99201050061 WASHER,5 2

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Page 8
THT-210S
REAR HANDLE • FIGURE 7
ITEM PART NUMBE
R
DESCRIPTION QTY COMMENTS
7-1 0513329020 HANDLE,B 1
7-2 0503329020 HANDLE,A 1
7-3 2303329020 LEVER,THROTTLE 1
7-4 2313329020 LEVER,SAFETY 1
7-5 23233160200 SPRING,THROTTLE LEVER 1
7-6 1703329080 BUTTON,STOP 1
7-7 2333329020 LEVER,LOCK 1
7-8 2453329020 SPRING 1
7-9 99201040011 WASHER,4 1
7-10 99341040101 SCREW,TAPPING,4X10 1
7-11 99072045164 SCREW,TAPPING,4.5X16 5
7-12 8853329080 WIRE,THROTTLE 1
7-13 2581165020 BUTTON,STOP 1
7-14 99011030101 SCREW.3x10 1
7-15 1640701501 TUBE,PROTECTION 150 1
7-16 92533160200 DECAL,STOP BUTTON 1

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Page 9
THT-210S
GEAR CASE & BLADES • FIGURE 8

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Page 10
THT-210S
GEAR CASE & BLADES • FIGURE 8
ITEM PART NUMBERDESCRIPTION QTY COMMENTS
8-1 3003329080 CASE,GEAR 1
8-2 99350015002 RING,STOP,C-15 EX 1
8-3 99961600200 BEARING,BALL,#6002 1
8-4 99961600202 BEARING,BALL,#6002Z 1
8-5 28833160800 DRUM,CLUTCH 1
8-7 07533160200 PLATE,GUIDE 1
8-8 1013319020 ROD,CAM 2
8-9 2923319480 GEAR 2 1
8-10 30333160200 GASKET,GEARCASE 1
8-11 6303316520 COVER,GEAR CASE 1
8-12 1223324820 GUIDE,CUTTER,M6 1
8-14 99052060255 BOLT,HEX FLUSH,6X25 2
8-15 CB-22A BLADE,A,DS,26" 2
8-16 08533160200 SEAL,GREASE A 2
8-17 12933202201 WASHER,7 5
8-18 1243228720 BOLT,FIXING,A,M6 5
8-19 40927 NUT,FLANGE,6 4
8-21 99461040124 BOLT,HEX,4X12 6
8-22 30032250801 FITTING,GREASE 1
8-23 99461060184 BOLT,HEX,6x18S 2
8-24 87132600200 WASHER,SPECIAL,B 1
8-30 4623329020 PLATE,SUPPORT 1
8-32 99187060001 NUT 3
8-33 99201060011 WASHER,6 3
8-60 3013316021 CASE,GEAR B 1
8-69 1383317120 COVER,CUTTER,26" 1
8-72 99440060011 NUT,SPRING 6 2
8-82 99461040104 BOLT,HEX,4X10,S 2
8-88 99961608013 BEARING,BALL,#608Z 1

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Page 11
THT-210S
TOOLS & DECALS • FIGURE 9
ITEM PART NUMBE
R
DESCRIPTION QTY COMMENTS
9-1 9060651S20 DECAL,THT-210S 1
9-6 9083316021 DECAL,CAUTION 1
9-8 91106500200 DECAL,SRS 1
9-10 9150651H20 DECAL,STARTER,S-START 1
9-17 9203246620 DECAL,CAUTION 1
9-75 03629331501 SPANNER,COMBI 1
9-76 81320000200 WRENCH,HEX,4 1