Still EXD 20 User manual

Original instructions
Lithium-ion batteries
EXD 20
EXD 20 SF
EXH 20 SF
EXH 25
EXH 25 SF
EXH 30
0183 0184 0185 0186 0307
0313
11538013551 EN - 01/2019

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Introduction ......................................................... 2
Information on the conformity of lithium-ion batteries ........................... 3
2Safety
Special lithium-ion safety rules ........................................... 6
What to do in the event of incorrect use ..................................... 7
Personal protective measures following an incident ........................... 8
What to do in the event of an accidental spillage .............................. 8
Transporting a lithium-ion battery ........................................ 10
Scrapping lithium-ion batteries .......................................... 11
3 General views
Lithium-ion battery types .............................................. 14
Labels on the top of lithium-ion batteries ................................... 15
Labels on the sides of lithium-ion batteries ................................. 16
4Use
Checking the charge status ............................................ 18
Connecting/disconnecting the battery connector ............................ 18
Commissioning a truck equipped with a side access lithium-ion battery ............ 19
Automatic battery shut-off ............................................. 20
Battery fitted with a compartment ........................................ 20
Specific features of the display .......................................... 21
Installing the external charger .......................................... 22
Charging lithium-ion batteries using an external charger ....................... 23
Using the side sockettochargethebattery ................................. 25
Battery charging times ................................................ 28
Using the on-board charger ............................................ 29
Changing the battery................................................. 32
Battery error codes .................................................. 33
Lithium-ion batteries: Long-term storage .................................. 34
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Table of contents
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5 Maintenance
Maintenance plan for lithium-ion batteries ................................. 38
Chassis, bodywork and fittings .......................................... 39
Cleaning the lithium-ion battery .......................................... 39
Electrical equipment ................................................. 40
Harnessesandcables ................................................ 40
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1
Introduction

1Introduction
Introduction
Introduction
This supplement is specific to lithium-ion
batteries. It complements the operating
instructions. The latter describe the conditions
for using the lithium-ion battery in the truck
that you own. An Ion label affixed on the truck
allows you to differentiate from trucks fitted
with a Gel or Lead battery.
DANGER
Electrical risk
Refer to the specific lithium-ion safety rules.
Lithium-ion elements and batteries are on the
list of dangerous materials in accordance with
the United Nations recommendations on the
transport of dangerous goods.
The battery must not be opened.
It must be stored in a cool, dry and ventilated
place. High temperatures (above 40°C)
reduce the battery life.
DANGER
There is a risk of fire, leakage or explosion
Do not store lithium-ion batteries in bulk (risk of
short circuit). Keep the battery in its original pack-
aging until it is used.
Do not destroy or incinerate them.
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Introduction 1
Information on the conformity of lithium-ion batteries
Information on the conformity of lithium-ion batteries
The manufacturer of the lithium-ion battery
and Kion group provider declares that:
the lithium-ion battery
conforms with the provisions of the following
EU directive 2004/108/EC
in accordance with EN 61000–6–2:2006 and
EN 61000–6–3:2007.
This declaration of conformity with EC direc-
tives applies only to battery use that conforms
to the recommendations described in the op-
erating instructions.
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1Introduction
Information on the conformity of lithium-ion batteries
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