STOLZENBERG TTP 1300 User manual

Operating manual (Translation of the original version)
TTP 1300
Stolzenberg GmbH & Co. KG
Reinigungsmaschinen - Maschinenbau
Hamburger Str. 15 - 17
49124 Georgsmarienhütte
Telefon [phone]
Telefax (0 54 01) 83 53-11
E-Mail: [e-mail]
Internet: www.stolzenberg.de

Table of Content
02/12/2016TTP1300
I
Table of Content
1 Introduction....................................................................................................................................... 4
1.1 Usage conformant with intended purpose .......................................................................... 4
2 Safety information............................................................................................................................ 5
2.1 Safety Devices .................................................................................................................... 6
3 Description of the Unit..................................................................................................................... 7
3.1 Control Elements ................................................................................................................ 8
3.2 The Operator Panel ............................................................................................................ 8
3.3 Initial Commissioning .......................................................................................................... 9
4 Operation......................................................................................................................................... 10
4.1 Drive operation.................................................................................................................. 10
4.2 Sweeping Operation ......................................................................................................... 10
4.2.1 Sweeping wet trash ........................................................................................... 10
4.3 Shutting Down the Vacuum Sweeper ............................................................................... 11
4.4 Filter cleaning.................................................................................................................... 11
4.5 Emptying the dust box ...................................................................................................... 12
5 Service and Maintenance .............................................................................................................. 13
5.1 Safety Information............................................................................................................. 13
5.2 Cleaning ............................................................................................................................ 13
5.3 Refilling fuel ...................................................................................................................... 14
5.4 Changing the filter............................................................................................................. 14
5.4.1 Removing the filter............................................................................................. 14
5.4.2 Attaching the filter.............................................................................................. 14
5.5 Changing the sweeping rollers ......................................................................................... 15
5.5.1 Removing the sweeping rollers ......................................................................... 15
5.5.2 Assembly of the sweeping rollers...................................................................... 15
5.6 Side broom........................................................................................................................ 16
5.6.1 Attaching the side broom................................................................................... 16
5.6.2 Detaching the side brooms................................................................................ 16
5.7 Tipper mechanism ............................................................................................................ 17
5.8 Maintenance table............................................................................................................. 18
5.8.1 Daily maintenance ............................................................................................. 18
5.8.2 Maintenance, weekly ......................................................................................... 18

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TTP 1300 02/12/2016
5.8.3 in addition, every 50 operating hours ................................................................ 18
5.8.4 in addition, every 100 operating hours .............................................................. 18
5.9 Faults, fault indications and remedies .............................................................................. 19
5.10 Technical Data .................................................................................................................. 20
5.11 Product Designation.......................................................................................................... 20
5.12 Disposal ............................................................................................................................ 20
5.13 Accessories and spare parts ............................................................................................ 21
5.14 Service .............................................................................................................................. 21
5.15 Transport........................................................................................................................... 21
6 EC Declaration of conformity (Translation of the original version).......................................... 22

Table of Content
02/12/2016 TTP 1300
III

Introduction
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TTP 1300 02/12/2016
1 Introduction
This operating manual contains instructions for using the hand-operated
sweeper.
Our products are subject to continuous improvement. Therefore, design
changes that were made after this manual went to print could not be
incorporated. If you have any questions, please contact our Service
department.
The operating manual must be read and applied by all persons who
operate the sweeper.
Apart from the operating manual and the regulations for accident pre-
vention applicable in the country of use and the location of use, the
common, recognised rules for safe and technically correct working must
also be followed.
1.1 Usage conformant with intended purpose
The appliance is intended exclusively for sweeping on solid surfaces (for
example.: parking areas, walkways, shop floors). The area to be swept
should not be wet.
The sweeper may only be used by reliable and instructed personnel.
revent children, juveniles and other unauthorised persons from using the
machine (e.g. by pulling out the key after use).
Any other use, or any use over and above that, will be considered to be
non-conformant with intended purpose. The manufacturer rejects any
and all liability for damage resulting from such use. The risk is that of the
user alone.
Usage conformant with intended purpose also includes compliance with
the operating manual and the inspection and maintenance specifica-
tions. Drive the sweeper only along expressly marked routes and spac-
es.

Safety information
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2 Safety information
1. The machine should only be used in a flawless state, as
well as in keeping with its intended purpose, in a safety-
conscious and risk-conscious manner and in compliance
with these operating instructions.
2. In addition to the operating manual, please heed general le-
gal and other binding regulations for accident prevention
and environmental protection.
3. Sweeping and picking up of flammable, toxic or explosive
substances, along with flammable gases or diluted acids
and solvents, burning or smouldering objects is prohibited!
4. The appliance is not suitable for picking up fluids, cables,
cords, wires or the like.
5. The machine should only be used with the dust box fitted to
prevent injuries caused by parts being slung out.
6. Transporting loads with the sweeper is not allowed.
7. Faults should be eliminated immediately, particularly those
that could impair safety.
8. Do not make any changes, modifications or additions to the
sweeper without the approval of the manufacturer.
9. Replacement parts must meet manufacturer specifications.
This is always ensured by using original replacement parts.
10. Ensure that operating media, auxiliary media and replace-
ment parts are disposed of in a safe and environmentally-
friendly manner, particularly batteries!
11. Suitable non-slip footwear should be worn to avoid acci-
dents.
12. If you have any questions, please contact our Service de-
partment.
13. Persons (including children) who are not able to use this
machine safely due to their physical, sensory or mental ca-
pabilities or their inexperience or lack of knowledge may not
use this machine without the supervision or instruction by a
responsible person! Children should be supervised to en-
sure that they do not play withthe appliance.
14. Caution: loose clothing can be caught and drawn in on rotat-
ing parts.
15. The operating instructions provided by the battery manufac-
turer relating to his product and legal specifications for the
handling of accumulator batteries should be heeded!

Safety information
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TTP 1300 02/12/2016
16. Charge flat batteries directly after use and only in well-
ventilated rooms.
17. Keep naked flames and electrical sparks away from the
charging area, since a highly-explosive electrolytic gas mix-
ture is generated when batteries are being charged.
18. Note that the accumulator batteries are filled with battery ac-
id.
19. Batteries should always be kept clean and dry to avoid
leakage currents! Never short-circuit battery poles!
20. Smoking, eating and drinking should be avoided in the vicin-
ity of the battery charging station to avoid risks to health.
21. Batteries should only be charged with the hood opened and
secured with the holder.
22. Warning: risk of crushing. Maintain a safety clearance of 2
metres to other people during emptying through high dump-
ing.
23. Maintenance and repair work on the hydraulics and high
dumping mechanism should only be entrusted to a special-
ist firm.
24. Observe the maximum climbing capability and maximum
permissible slant specified in the technical data when driv-
ing transversely to an incline. The unit can topple over if the
steering is turned too sharply, particularly on inclines. Adjust
your driving style and speed to suit conditions.
25. The machine is not approved for use on roads or streets.
2.1 Safety Devices
The vacuum sweeper only starts if:
the starting key is in the ON position (1)
the driver's seat is in a horizontal position
the side lining is correctly closed.
The power supply to the engine is interrupted when:
the driver's seat is unfolded to an upright position
the side lining is opened
the key switch is turned to OFF (0)

Description of the Unit
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3 Description of the Unit
The vacuum sweeper is driven by an IC engine.
The sweeping process is carried out by two side brooms, which move
the sweepings to the two sweeping rollers that are mounted at a 90-
degree angle to the direction of movement.
These sweeping rollers throw the sweepings into the rear dust box.
The dust that is collected by the sweeping rollers is held by the dust
suction system in a lamellar filter.
The lamellar filter can be cleaned by a jolting mechanism.
1 Front wheel 7 Opened side lining
2 Rear wheel 8 Battery
3 Side broom 9 Fuse box
4 Cover of the sweeping rollers 10
Hydraulic tank
5 Tipper mechanism 11 Air filter
6 Dust box 12 Fuel tank

Description of the Unit
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TTP 1300 02/12/2016
3.1 Control Elements
1 Steering wheel 6 Brake pedal
2 Operator panel 7 Cold starter
3 Lowering lever, right side broom 8 Lowering lever, sweeping
roller
4 Lowering lever, left side broom 9 Lever for engine rpm
5 Rocker for forward/reverse
movement
10 Parking brake
3.2 The Operator Panel
1 Switch, right side broom 7 Switch for the headlamps
(optional)
2 Switch for swivelling the trash
container
8 Speedometer with operating
hours counter
3 Switch for lowering and rais-
ing the dust container
9 Key switch
4 Switch, left side broom 10
Rotational speed control, side
broom (optional)
5 Switch, sweeping rollers 11 Horn
6 Switch, suction and filter
cleaning

Description of the Unit
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3.3 Initial Commissioning
Ensure that the machine was supplied complete and free of faults.
If that should not be the case, contact your respective dealer or our
Service department.
Open the transport packing and move the machine carefully off the
pallet.
Unfold the seat laterally and fix it.
Open the side lining.
Fix the side broom arms in the highest position and then fix the side
brooms. (also see: Fixing the side brooms)
Fill the tank with fuel (See: Technical data of the engine manufac-
turer: filling fuels)
Connect the battery.
Close the side lining.
Fold the seat back into the original position.
The vacuum sweeper machine is ready for use.

Operation
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TTP 1300 02/12/2016
4 Operation
4.1 Drive operation
To start the engine:
Insert the key into the key switch and rotate it clockwise till the key
is vertical.
When doing so, do not operate the rocker for forward/reverse
movement.
The ignition fires.
Rotate the key clockwise through 30°till the engine starts.
The machine moves forward or backward by means of the pedals.
Use the pedal for the forward movement.
The machine moves forward.
To stop the engine:
Turn the key counter-clockwise till the engine comes to a stop.
Pull off the key.
4.2 Sweeping Operation
• Start the movement.
The sweeping rollers and the individual side brooms can be switched
ON and OFF individually.
You can start operation of the side brooms and rollers by actuating the
corresponding switch.
Height adjustment
• The height of the side brooms is adjusted by means of levers on the
steering column. Each of the side brooms can be made operational
separately.
• The height of the sweeping rollers is adjusted by means of a lever
on the right next to the operator seat. To lower the sweeping rollers,
the lever must be disengaged.
4.2.1 Sweeping wet trash
Caution!
When sweeping wet trash, it is recommended that the fan should not be
switched on, to avoid damage and blocking of the filter.
The fan can be put on or turned off by using a switch.

Operation
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4.3 Shutting Down the Vacuum Sweeper
•Drive the machine to an area provided for (assigned to) it.
•Turn the key anti-clockwise to switch off the engine and pull out the
key.
•Pull the hand brake.
•Set the side brooms and the sweeping rollers in the top position.
Caution!
If the sweeping brushes are not put in the top position, the bristles are
constantly under load at the state of rest and therefore get worn prema-
turely during use.
•Thoroughly empty the dust box upon completion of the sweeping.
4.4 Filter cleaning
•Switch off the fan and let it come to a stop.
•Ensure that the dust filter has been attached.
•Press the button for cleaning the filter for a couple of seconds
After the filter cleaning, you should wait for a couple of seconds for the
fine dust to settle.

Operation
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TTP 1300 02/12/2016
4.5 Emptying the dust box
In order not to reduce the sweeping capacity, the dust box must be
emptied at regular intervals.
•Switch off the side broom and sweeping rollers.
•Set the side brooms and the sweeping rollers in the top position.
•Ensure that the dust box is not swung.
•Move back to a suitable container or unloading station.
•By pressing the switch for raising/lowering, move the dust con-
tainer upwards till it has reached the required height for empty-
ing (limit switch).
•Operate the switch for swinging the dust box for emptying.
Swinging is only possible from a minimum height of 1 m.
•Swing back the dust box by pressing the corresponding switch
on the operator panel.
•Operate the switch for lowering the dust box to move the dust
box back into the machine. Lowering is only possible with the
dust box swung back into the starting position.
Danger
When emptying the dust box, pay attention to keeping a sufficient safe
distance to other persons.
When operating the lifting hydraulics and during emptying of the dust
box, all persons must keep a distance of approx. 2 m from the machine.

Service and Maintenance
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5 Service and Maintenance
5.1 Safety Information
Only complete the type of maintenance work described in the following
chapter. All other maintenance and upkeep work may only be carried
out by the manufacturer or by companies and persons authorised by the
manufacturer, who are familiar with the relevant safety specifications,
because portable devices in industrial use are subject to the safety test
according to VDE 0701.
Closely follow the steps listed in the maintenance instructions. The im-
proper completion of maintenance tasks may result in malfunctions
when using the sweeper and may possibly render the warranty granted
null and void.
Disconnect the spark plug when working on the engine Observe the
machine's safety stickers!
Maintenance work/ troubleshooting at the electric motor must not be
done while the electric motor is running.
Use only flawless and appropriate tools to complete maintenance work.
Note the requirements for spare parts (see Spare parts).
If covers and/or safety devices were removed during maintenance
work/repairs, they will have to be reattached prior to starting the sweep-
er.
For carrying out any work on the sweeper, it must be switched off and
secured from rolling away by accident.
The open hood always has to be secured by the hood arresting device.
5.2 Cleaning
The suction sweeper may only be cleaned in the off state, when it is dry.
The suction sweeper is a machine with electrical components.
Moisture damages the eletronics of the device. Moisture can result
in leakage currents and short-circuits.!
Do not use any high-pressure cleaners
WARNING

Service and Maintenance
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TTP 1300 02/12/2016
5.3 Refilling fuel
Switch off the vacuum sweeper.
Let the engine cool.
Open the tank cover.
Insert a clean funnel in the tank opening.
Fill a little fuel in the funnel and wait till it has emptied.
Repeat the process till the tank is full.
Remove the funnel.
Close the tank.
Carefully wipe away any fuel that might have spilled.
5.4 Changing the filter
5.4.1 Removing the filter
•Open the caps 1 and lift the filter cover 2.
•Thread the hook through the eyelet 3.
•Lift the jolting mechanism 4.
•Remove the old filter 5.
5.4.2 Attaching the filter
•Place the filter 5in the frame.
•Lower the jolting mechanism 4.
•Loosen the hook from the eyelet 3.
•Close the filter cover 2.
•Close the caps 1.

Service and Maintenance
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5.5 Changing the sweeping rollers
Switch off the machine and pull out the ignition key.
Apply the hand brake
5.5.1 Removing the sweeping rollers
To take off the sweeping rollers, follow the instructions below:
•Open the lower left side panelling as viewed in the direction of
travel.
•Loosen the three star knobs 1.
•Lower the sweeping rollers.
•Open the swinging plate 2and remove the cover plate 3.
•Loosen the roller height adjusting device.
•The rollers can be pulled out to the side.
•Remove any sweepings present in the roller box.
5.5.2 Assembly of the sweeping rollers
To assemble the sweeping rollers, follow the instructions below:
•Push the new roller from the side into the roller box.
Attention!
Pay attention to the direction of rotation 4of
the sweeping rollers.
Ensure that the roller fits correctly on the
roller carrier.
•Put on the cover plate again and close the
swinging plate.
•Join the swinging plate with the roller height adjusting device.
•Fix the swinging plate and cover plate with the 3 star knobs.
•Close and lock the side panelling.
•Correct the roller height

Service and Maintenance
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5.6 Side broom
Switch off the machine and pull out the ignition key.
Apply the hand brake.
5.6.1 Attaching the side broom
Push the sleeve 1onto the engine axis 2.
Hold the side broom 3 below the side broom arm and rotate the side
broom in such a way that the groove and the key are in alignment
Press the side broom upwards and fix it with the washer and the
screw 4.
5.6.2 Detaching the side brooms
Loosen screw 4below the side broom and remove the broom from
its mounting.

Service and Maintenance
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5.7 Tipper mechanism
Danger
When working with the tipper, the dust box with the tipping arms must
be secured against sudden loss of pressure in the hydraulic system
(e.g. cracking of a pipe).
Therefore, do the following:
•Move the tipper completely to the top.
•Pull the spring pin at the assembly securing angle.
•Remove the bolts between the assembly securing angle and the
lifting arm.
•Move the assembly securing arm downwards till it is parallel to the
cylinder.
•Secure the assembly securing angle again with the bolts and spring
pin.
Attention!
The tipper system may not be moved in this state.

Service and Maintenance
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TTP 1300 02/12/2016
5.8 Maintenance table
5.8.1 Daily maintenance
Check the machine for visible damage and malfunctions.
Empty the dust container.
Check the broom and roller tunnels for parts that have got stuck, or
dirt particles sticking to them, which narrow the broom tunnel and
restrict the free movement of the roller brushes.
Check the fuel status, if required, refill
Check the state of the dust filter, clean it if required
5.8.2 Maintenance, weekly
Clean the air inlet at the engine radiator
Clean the air filter
5.8.3 in addition, every 50 operating hours
Check the sweeping rollers for wear and foreign bodies, replace
them if required
Check the sweeping mirror and adjust it if required
Check the side broom setting for wear, if required, set it or replace
it.
5.8.4 in addition, every 100 operating hours
check all the belts for cracks or impermissible elongation and re-
place them if required
Check all the bearings for wear.
Check all the seals for damage or correct seating.
Check the cable connections for firmness, replace faulty cables
.
Check the dust filter, replace if required.
Check the collected dust for foreign bodies and clean it.
In addition, follow the instructions of the engine manufacturer.