Stromme MARI-CLEAN MS 501/30 User manual
Manual
www.stromme.com
stromme marine products
-
MS 501/30
440 V / 60 Hz or 400 V / 50 Hz
2Man Mari-Clean MS501-30 12-2015 Rev.01
Before start up.
High pressure pump water inlet.
•
BeforeconnectingtheWatersupplyhosetothepumpinletush
the pipeline to ensure that it is clean inside.
• Minimuminletwaterowis1,5timestheratedwatercapacity.
• Thewaterpressureatthepumpinletshallbe0,5to4bar.
NOTE !
Checkandcleantheinletlteronadailybase,changethelterwhen
needed.Ifthewaterqualityispoorchecktheltermorefrequently.This
is to prevent wear and damages to the pump.
Dimensions for low pressure water supply pipe / hose.
0 - 3 m 3 - 25 m 25 - 150 m
Ratedcapacity45l/min. ¾" 1½" 2"
Electrical connection.
•
Make sure all electrical extension cables used meets the
requirements(seetablebelow),toavoidhighamperage,burnt
contactors and/or other potentially hazardous situations.
Dimensions for electrical extension cables for MS 501/30.
Rated 36 kW recommend minimum.
0 - 50 m 50 - 150 m 150 - 200 m
25 mm² 35 mm² 50 mm²
Nozzle size to be used: 055.
Description Part No.
Drainnozzle055forpipeØ40toØ100mm,¼"femalethread. 3111-49380
HPnozzle¼"15°055. 3111-41055
HPnozzle¼"round055. 3111-45055
Roto nozzle 055 TN500. 3111-48055
GUIDELINES
3x440V/60Hzor3x400V/50Hz
Mari-Clean MS 501/30
NOTE !Unroll the full length of cable when in use.
In case of pressure drop never adjust the unloader / pressure
regulatingvalve.Checkandchangenozzle,lter,watersupply
rstandiftheproblempersists-consultthemanual.
Man Mari-Clean MS501-30 12-2015 Rev.01
The acceptance of any tender from us includes the acceptance of the following warranty terms.
Thewarrantyperiodistwelve(12)monthsfromdeliverydate,unlessitisagreeddifferentlyin
writing.
Warranty will be granted only if:
-Originalorrecommendedspareparts,articlesofconsumptionandservicepartsareused.
- Service is done by trained technicians/personnel.
-Service and maintenanceintervalsare respectedandfollowed asrecommendedby themanufacturer.
- Serial number and running hours stated.
The manufacturer warrants the products to be free of defective material and workmanship.
The warranties concerning components manufactured by subcontractors, such as motors,
transmission,etc.arehandledfollowingtheconditionsgivenbythemanufacturerofthecomponent.
Thewarrantydoesnotcoverpartsthataresubjecttonormalwearandtearsuchashoses,
couplings,valves,sleevesandnozzles.
The responsibility of the manufacturer in its sole discretion is limited only to those defects which
occurwithincircumstancesveriesashavingdefectsinoriginalmaterialsorworkmanshipand
notify with a written report immediately of any defects after receipt of the machine and also
providedthatthemachinehasbeenusedinaccordancewiththeoperatinginstructions,andby
peoplewithknowledgeofinstallation,operationandmaintenance.
Manufacturer shall not be held liable from warranty responsibility if particular defect found arises
fromimproperuse,ignoringwarnings,incorrectpositioningorinstallationorsizingofpipesand
exiblehoses,insufcientfeedwaterowrates,pumpdevelopedcavitations,notfollowing
recommendedserviceandmaintenanceintervals,usednon-genuineandnotrecommended
spareparts,notapproveddesignchangesandunauthorizedremedyofdefectsbytheclientor
third parties.
Allwarrantyclaimsmustbeledinwritingwithinthirtydaysofthedefectbeingidentiedfrom
the date of receipt of the machine.
Afterreceiptofawrittenclaimanditisacceptedbythemanufacturer,themanufacturerwilldeliver,
ex-works,thecorrespondingpartsfreeofcharge.
Defective parts or components replaced under warranty must be placed at manufacturers disposal
and become his property. The manufacturer shall have the option of requiring the return of the
defective part/parts to establish the claim.
The claimant will be responsible for the transportation cost of both the defective and repaired
parts and also for the risk of damage during such transportation.
Themanufacturershallnotbeheldliableforanycompensationwhatsoever,foranydamageto
products,personalinjury,deathorforanydamagedmaterials,lossofworkinghoursandprots
that arise indirectly by a faulty machine throughout the process of replacing or repairing defective
components.
The manufacturer is not to be responsible for any defects occurring after the termination of the
warranty period.
Warranty terms
Man Mari-Clean MS501-30 12-2015 Rev.01
© Copyright STROMME
This publication or any part thereof may not be reproduced or transmitted
by any process or means without prior written permission of STROMME.
Please feel free to contact us about the content in this document.
Equipment type: ........................................................................................
..................................................................................................................
Unit serial number: ..................................................................................
Ship name: ..............................................................................................
Yard: ........................................................................................................
IMO number: ...........................................................................................
Date of commissioning: ...........................................................................
Other: ........................................................................................................
....................................................................................................................
....................................................................................................................
....................................................................................................................
NOTE ! Please always state the and running hours
when
contactingus,fororderingsparepartsandinothercorrespondence.
Order your spare parts at spares@stromme.com
5
Man Mari-Clean MS501-30 12-2015 Rev.01
DECLarat IoN
www.stromme.com
www.stromme.com
No asbestos materials are utilized in any assembly or sub-assembly component of any
product listed below and spare parts for these products distributed by STROMME worldwide.
This is based upon information provided by suppliers of the raw materials used to manufacture
these products. As such, STROMME makes no independent representations or warranties,
expressed or implied, and assume no liability in connection with the use of this information.
Name of STROMME Authorized Signatory: Dipl.-Dipl.-Ing. Steffen Kruss
and its spares.
STROMME accepts responsibility only for products supplied directly by us. No responsibility is accepted for errors, which
may have arisen during sampling, resale or transportation by external parties.
No asbestos materials are utilized in any assembly or sub-assembly component of any
product listed below and spare parts for these products distributed by STROMME worldwide.
This is based upon information provided by suppliers of the raw materials used to manufacture
these products. As such, STROMME makes no independent representations or warranties,
expressed or implied, and assume no liability in connection with the use of this information.
Name of STROMME Authorized Signatory: Dipl.-Dipl.-Ing. Steffen Kruss
Signature of Authorizwd Signatory:
Position/Title: Product Manager
Mari-Air, Mari-Clean and Mari-Dry
Date: 13 December 2015
Place (where signed): Friesenweg 1, 22763 Hamburg, Germany
T: +49 40 30 97 880
Germany@stromme.com
Screw Air Compressors and
Breathing Air Compressors
High Pressure Cleaner
Air Drier
STROMME accepts responsibility only for products supplied directly by us. No responsibility is accepted for errors, which
may have arisen during sampling, resale or transportation by external parties.
This includes, but is not necessarily limited to:
Mari-Air
Mari-Clean
Mari-Dry
DECLARATION AND CONFIRMATION
OF ASBESTOS FREE PRODUCTS
6
CoNt ENt
Man Mari-Clean MS501-30 12-2015 Rev.01
GUIDELINES 2
Mari-CleanMS501/30 3x440V/60Hzor3x400V/50Hz 2
Before start up 2
High pressure pump water inlet 2
Dimensions for low pressure water supply pipe / hose 2
Electrical connection 2
Dimensions for electrical extension cables 2
Nozzle size to be used: 055 2
Warra Nty t Er MS 3
FILL IN EqUIPMENt INF or Mat IoN 4
DECLarat IoN 5
CoNt ENt 6
GENEra L INFor Mat IoN 9
t ransportation 9
Storage 9
Waste 10
Design 10
10
SaFEty 11
Safety conscious work 11
Before work 13
Working area 13
During operation 13
SySt EM DESCr IPt IoN 14
Waterlines 14
Feedwaterline 14
Precautionsagainstfreezing 14
Filtering of feeding water 15
Filter 15
7
CoNt ENt
Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN 16
15°forstrippingandthoughcleaning 16
25°forgeneralcleaning 16
40°forlightcleaning 16
Before start up 17
Water inlet 17
Dimensions for low pressure water supply pipe / hose 17
Electricalconnection 18
Dimensionsforelectricalextensioncables 18
Pump 18
Stopandstartpowerswitch. 19
Start 19
Operation 19
Stop 19
Emergencystop 19
MaINt ENaNCE 21
Filter 22
Inletlter 22
t ro UbLE SHoot ING 23
Pro DUCt INF or Mat IoN 26
Main components MS 501/30 3 x 400 V / 50 Hz 29
FLoW DIaGra M 30
GENEra L DIMENSIoNS 31
8
CoNt ENt
Man Mari-Clean MS501-30 12-2015 Rev.01
SPar E Part S 32
Electrical motor 36 kW 35
aCCESSor IES 45
HPhose½",600bar 45
Quickcouplings 45
Lancesandsprayguns 45
Nozzles 45
SEr VICE LoG 52
MaINt ENaNCE LoG 53
PEr SoNaL Prot ECt IVE EqUIPMENt 54
ELECtr ICaL Dra WINGS 55
9
Man Mari-Clean MS501-30 12-2015 Rev.01
GENEraL INF or Mat IoN
transportation.
The equipment must be handled with care and according to
labels and markings on the package during transportation and
storage.
When lifting the equipment always use suitable and safe lifting
devices.
Whentheequipmentshallbereplaced,alwaysconnectlifting
devises to all four lifting eyes.
Beforelifting,ensurethattheequipmentisnotconnectedto
electricity or other units etc.
Storage.
Theequipmentmustbestoreddry,dustfree,protectedfrom
shock,vibrations,temperaturebelow0°Corabove50°Cand
avoid humidity more than 70%.
Whenstored,theequipmentshallbeinitspackingorrepackit
to keep it from dust and damages.
Before the equipment is taken into use after a long period of
storage,theequipmentmustbecheckedbeforeinstallation.Filter
and other items of disposable consumption should be replaced
if needed.
This manual contains information and instructions required to
install,operateandmaintaintheequipmentinasafeandeffective
way. Always follow the instructions given in this manual.
Only use the equipment as stated in the instructions.
Not following the instructions given in this manual can result in
equipmentnotfunctioningproperlyand/ordamagetoperson,
equipment and/or environment.
Ensure that all personnel working with the equipment are
competent and have sufcient knowledge of installation,
operation and maintenance.
The manual must be accessible to all persons who come into
contact with the equipment.
This equipment was developed, manufactured, tested and
documented considering all current safety standards.
CAUTION
Always comply with general and local rules and regulations
when moving and lifting equipment.
Noncompliance could result in injuries to person and
damage to equipment or the environment.
10 Man Mari-Clean MS501-30 12-2015 Rev.01
GENEraL INF or Mat IoN
Waste.
Any waste from the machine, such as used lters, grease,
lubricating oil etc. must be disposed according to the local
regulations and through an authorized disposal company.
Design.
The Mari-Clean high pressure cleaners are designed and built
to obtain the highest quality and to withstand the rough and
corrosive environment at sea.
The Mari-Clean high pressure cleaners are the most labour
saving and effective tool for demanding cleaning tasks on board.
TheMari-Cleanhighpressurecleanersoffermaximumexibility
andefciencywhenitcomestocleaningofdisparatesurfaces
found aboard a ship.
The Mari-Clean high pressure cleaners are designed to be easy
to handle and maintain.
The operating company must ensure that the personnel who is
working on or with the equipment have all the appropriate
qualicationsforthetask.
The personnel must fully understand and follow the contents of
this manual.
The equipment is manufactured in Denmark by Clena High
Pressure Systems AS.
The equipment is distributed and sold by STROMME. For further
information please contact stromme@stromme.com or visit our
web site www.stromme.com
Allkindsofconversionormodicationoftheequipmentareto
be made by the manufacturer.
The uses of addition parts that are not approved by the
manufacturer or their representatives are not allowed.
The manufacturer or their representatives cannot be held
responsible for any resultant damages.
11
Man Mari-Clean MS501-30 12-2015 Rev.01
SaFEty
CAUTION Thistypeofsafetyinstructionindicatesasituationwhich,
ifnotavoided,couldresultininjuriestopersonand/or
damage to equipment and/or environment.
Thistypeofsafetyinstructionindicatesasituationwhich,
ifnotavoided,couldresultinseriousinjuriestoperson
and/or damage to equipment and/or environment.
NOTE !
This type of safety instruction is generally connected to
certain activities or conditions.
It is important to follow the instruction.
If the recommendation is not followed, it can result in
damage to equipment and/or environment.
WARNING
DANGER
Safety conscious work.
•
Alwaysfollowrulesandinstructionsgiveninthismanual,bythe
operator and/or by law.
• Always follow the shut down procedures described before any
kind of work are done on the equipment.
•
Always follow the start-up procedures when the equipment is
to be taken into use or shall be restarted after standstill.
12 Man Mari-Clean MS501-30 12-2015 Rev.01
SaFEty
Damage and accidents are often caused by postponed or badly
accomplished maintenance or repair. The following basic rules
and recommendations shall be followed at all times.
•
Followthehandling,maintenanceandotherinformationin
this manual.
•
Checkandreplace(ifnecessary)essentialparts,suchas
hoses and safety devices.
•
Only use proper hoses and accessories that are correctly
sized for the unit's maximum operating pressure.
•
Maintenance and repairs shall be done by qualied
personnel and only with the use of original spare parts.
•
Never leave the high pressure cleaner unattended when it
is working.
•
Before doing any maintenance or repair on the high pressure
cleaner,themotormustbeturnedoff.Waituntiltheunithas
cooleddown,thenreleasethepressure.
If the safety precautions and operating instructions are not
followed properly, it could result in serious injuries to
person and/or damage to equipment and/or environment.
WARNING
•
The high pressure cleaner is equipped with a safety valve
that shall be checked regularly to ensure proper function.
•
The high pressure pipes and hoses must be checked
regularly and never put in use if damaged or worn.
•
High pressure system components, particularly if the
machineisusedoutside,mustbeprotectedadequately
againstrain,frostandheat.
•
The electric parts of the system must be protected
adequately from water spray and must in all aspects comply
with the norms in force.
•
Highpressurepipes,hosesandaccessoriesmustbesized
correctly for the systems' maximum pressure.
•
The full length of these high pressure pipes must be well
fastenedtoasturdystructure,thisistoavoidseriousinjury
if accidentally the connections break when pressurized.
• Safety guards for moving parts must not be removed when
the equipment is in use.
13
Man Mari-Clean MS501-30 12-2015 Rev.01
SaFEty
Standard personal protective equipment does not give a
person enough protection against injuries if hit by the
water jet.
WARNING
Accidents and damage are often caused by neglecting signs on
the machine and/or safety information in this manual.
Before work.
High pressure pipes and hoses must be checked before work.
They must not show any apparent signs of abrasion and all
ttingsmustbeinperfectshape.Anydamagemustbecorrected
before the equipment is taken into work.
Working area.
The working area of a high pressure system must be clearly
bounded with the warning sign. Access to the working area that
is within the water jet’s range must be absolutely forbidden.
During operation.
• The water jet must always be directed towards the working
areaonly,beitfortestingorinspections.
•
Theoperatormustalwaysplacehisownsafety,andother
workers / persons' safety before any other interest.
•
The operator's actions must always be governed by good
sense and responsibility.
• Ifanykindofproblemarisesduringoperation,theoperator
must immediately release the trigger on the gun to stop the
high pressure spraying water and stop the high pressure
cleaner.
• The operator must pay attention to how debris is moved by
the water jet.
•
Personnel that needs to gain access to the working area
must wait until the operator gives permission to enter the
area.
•
Personnel authorized to gain access to this area must be
previously trained and informed about the risks that may
arise from failures or malfunctions of the high pressure unit.
• The operators and coworkers must always wear a suitable
helmetwithprotectivevisor,protectiveclothingandboots
that give a good grip on slippery / wet surfaces.
More information about personal protective equipment can be
found in this manual (see the content list).
14 Man Mari-Clean MS501-30 12-2015 Rev.01
SySt EM DESCr IPt IoN
It is important to avoid any obstruction that can hinder the feed
waterowthatcausedpressuredropalongthelinethiscan
cause cavitations that will damage the pump.
Toavoidvibrationandnoisefromthepumps,motors,pipesand
other parts of the system we recommend.
•
For stationary equipment: installation of appropriately sized
pulsation dampener.
•
The pipes connected to the system must have exible
sections at the connection point.
This is to avoid transferring vibrations from one part of the system
to another.
Feed water line.
•
We recommend installing a low pressure gauge for checking
the feed water pressure close to the water inlet.
Water lines.
Precautions against freezing.
If the pump is used in areas and/or during periods of the
yearwherethereisanyriskoftemperaturesbelowfreezing,
thepumpandxedpipingshallbelledwithanti-corrosion
and anti-freezing solution.
NOTE !
To ensure safety and correct operation it is of utmost
importance to comply with the above instructions.
WARNING
15
Man Mari-Clean MS501-30 12-2015 Rev.01
SySt EM DESCr IPt IoN
Filtering of feeding water.
Filter.
Thehighpressurecleanerisprotectedbya100µmlteronthe
feedingwaterline(describedonpage42).
Theunlteredwaterentersfromtherightside.Thewaterpasses
throughthelterunitandexitsoutthroughtheleftside.
Particlesinthewaterthatislteredoutaccumulatesinthelter.
See also the Maintenance chapter.
To maintain and ensure the high pressure cleaner operation
andtoavoiddamagetothehighpressurepump,check
andcleanthelterregularlyandreplaceitwhennecessary.
See also Maintenance.
NOTE !
16 Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN
The impact of the high pressure cleaning is related to the water
pressure,thechoiceofthenozzleandthedistancebetween
nozzle tip to the cleaning surface. A nozzle with wider spread
angle gives a milder impact on the surface than a nozzle with
anarrowerangle,seebelow.
Therearenoxedrulesonthecombinationofwaterpressure,
spread angle and cleaning task. The guidelines below shall be
taken as guidance.
15°forstrippingandthoughcleaning.
•
Removingpaint,greaseand/ordirtfromwood,
stone or metal.
•
Removing marine growth from boats and other
marine equipment.
•
Removing rust from steel and oxidation from
aluminium.
• Removing heavy mildew stains.
25°forgeneralcleaning.
•
Cleaning roofs, gutters and other surfaces
fromdirt,mud,sootandgrime.
•
Removing algae and bacteria build-up from
pools and basins.
•
Removing light mildew stains on buildings etc.
• Rinsing of surfaces before painting.
40°forlightcleaning.
•
General light cleaning and rinsing of cars,
boats,patios,poolsandbasinsandsimilar.
17
Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN
Before start up.
NOTE !
The procedures described above shall be accomplished
before every start up.
It is especially important to do the checks carefully if the
equipment has not run for sometime and after any physical
disconnection of the water supply.
Water inlet.
Beforeconnectingthewatersupplyhosetothepumpinlet,ush
the hose to ensure that it is clean inside.
Dimensions for low pressure water supply pipe / hose.
0 - 3 m 3 - 25 m 25 - 150 m
Ratedcapacity45l/min. 1" 1½" 2"
Check the water supply. It shall be as follows:
•
All valves between the pump and the feeding sources are
completely open.
• Allttingsandconnectionsmustbeproperlytightenedand
no leakage anywhere.
•
Thefeedlineisconnectedanduptopressure,thepumps
must never run dry.
• Allltersinthesuctionlinemustbeclean.
• Clean/ushtheltersbylettingwaterrunthroughfor10sec
until the water is clean.
•
Checkandclean/ushtheinletlteronadailybase,change
thelterwhenneeded.
• Ifthewaterqualityispoor,checktheltermorefrequently
to avoid damage to the high pressure pump.
NOTE !
Minimum inlet water flow is 1.5 times the rated water capacity.
Maximuminletwatertemperature 30°C/86°F
Maximuminletwaterpressure 4bar
Minimum inlet water pressure 0.5 bar
18 Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN
Electrical connection.
Toavoidhighamperage,burntcontactorsand/orotherpotential
hazardoussituations,makesureallelectricalextensioncables
used,meettherequirements(seetablebelow).
NOTE !
Attherststart-uporafteralongperiodofnotusingthe
machine,waterleakmayoccurattheplungerseals,this
may happen if during the standstill period the seals got
hardened.
Allow the machine to run and let the hardened seal be
relined again during operation and check again for any
leakages after one or two hours.
Dimensions for electrical extension cables.
0 - 50 m 50 - 150 m 150 - 200 m
25 mm² 35 mm² 50 mm²
Oil drain plug
Oil level
Oil sight glass
Pump.
Check the oil level of the pump (oil dipstick or sight glass).
Using the oil dipstick to check the oil level is more accurate.
Theoillevelmustbebetweenthemarkingsonthedipstick,or
not drop below the red dot on the sight glass. Top up or drain off
if needed.
UseonlySAE15/40gearoil.
NOTE !Never use hydraulic oil for the pump.
19
Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN
Stop and start power switch.
Start.
•
To start always point the spray gun nozzle downwards
before pulling the trigger.
• Takeatightgriponthespraygun,pullthetriggerandstart
working.
•
Assoonasthesprayguntriggerisreleasedthewaterow
stopped and the pump will stop operating after the maximum
cut-off set pressure is reached.
• If the high pressure cleaner will be idle for a period of time
we recommend turning the stop/start switch to 0
•
Release the spray gun trigger the machine will stop after the
maximum cut-off set pressure is reached.
• Turn the high pressure cleaner stop/start switch to 0.
• Start the unit by turning on the feed water supply.
•
Pullthesprayguntriggertoletthewaterowthroughthe
high pressure hose and the spray gun before connecting
the lance and nozzle to the spray gun.
• Turn on the high pressure cleaner stop/start switch to 1.
•
Release the emergency switch if needed by turning its
clockwise.
Operation.
Stop.
• Press down the red button.
Emergency stop.
• 0-1-START - High pressure cleaner stop/start switch.
•
POWER ON - White lamp lit when there is power to the
cabinet/unit,poweroffwhentheemergencystopswitchis
activated.
• RUNNING - Green lamp lit when motor is running.
•
R(Reset)-Toresetthethermalrelay,checkfaultbefore
re-starting machine.
•
NOWATER-Checkinletwatercapacityforsufcientsupply
before re-starting machine.
• EMERGENCY STOP.
20 Man Mari-Clean MS501-30 12-2015 Rev.01
oPErat IoN
To start always point the Roto nozzle downwards before
pulling the trigger.
Takeatightgriponthespraygun,pullthetriggerandstart
working.
When started it can be move in all positions.
To ensure safety and prevent accident never point a high
pressure spray gun towards people or any other living
creatures since this will result in serious injuries.
WARNING
Table of contents
Popular Pressure Washer manuals by other brands
Generac Power Systems
Generac Power Systems 1700PSI owner's manual
SNOWJOE
SNOWJOE SUNJOE SPX2598P-MAX Operator's manual
Generac Portable Products
Generac Portable Products 1295-0 owner's manual
Kärcher
Kärcher HD 2.0/10 Ed Operator's manual
IPC
IPC Kosmic-H PW-H31 instruction manual
Ryobi
Ryobi RY1419MTVNM Operator's manual