Subaru 2004 LEGACY User manual

FUJI HEAVY INDUSTRIES LTD. G2320GE7
2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C) AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS) AC(diag)
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTICS) AB(diag)
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEMS WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOWS/MIRRORS GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEATS SE
SECURITY AND LOCKS SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF) SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANELS EB

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G2320GE7
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTICS) CC(diag)
IMMOBILIZER (DIAGNOSTICS) IM(diag)
LAN SYSTEM (DIAGNOSTICS) LAN(diag)

GLASS/WINDOWS/MIRRORS GW
Page
1. General Description ....................................................................................2
2. Power Window System...............................................................................8
3. Power Window Control Switch....................................................................9
4. Front Door Glass.......................................................................................10
5. Front Regulator and Motor Assembly .......................................................15
6. Remote Control Mirror System..................................................................16
7. Scalp Cap..................................................................................................17
8. Outer Mirror Assembly ..............................................................................18
9. Outer Mirror...............................................................................................19
10. Remote Control Mirror Switch...................................................................20
11. Rear Door Glass .......................................................................................22
12. Rear Regulator and Motor Assembly........................................................24
13. Windshield Glass ......................................................................................25
14. Rear Gate Glass .......................................................................................28
15. Rear Window Glass ..................................................................................29
16. Rear Window Defogger System................................................................30
17. Rear Window Defogger.............................................................................31
18. Rear Quarter Glass...................................................................................33
19. Sun Roof Glass.........................................................................................34
20. Rearview Mirror.........................................................................................35
21. Wiper Deicer System ................................................................................36
22. Wiper Deicer Switch..................................................................................37

GW-2
GLASS/WINDOWS/MIRRORS General Description
1. General Description
A: COMPONENT
1. FIXED GLASS (SEDAN MODEL)
(1) Windshield glass (4) Rearview mirror mount (7) Six light glass
(2) Dam rubber (5) Locating pin (8) Bracket
(3) Molding (6) Rear window glass (9) Clip
GW-00331
(2)
(6)
(2)
(7) (8)
(9)
(2)
(3)
(5)
(3)
(8)
(1)
(2)
(3) (4)
(5)
(9)
(9)

GW-3
GLASS/WINDOWS/MIRRORS
General Description
2. FIXED GLASS (WAGON MODEL)
(1) Windshield glass (4) Rearview mirror mount (7) Rear quarter glass
(2) Dam rubber (5) Locating pin (8) Locating pin
(3) Molding (6) Fastener (9) Glass
GW-00314
(1)
(2)
(2)
(3) (4)
(5)
(6)
(6)
(7)
(8)
(8) (9)

GW-4
GLASS/WINDOWS/MIRRORS General Description
3. FRONT DOOR GLASS
(1) Glass (6) Stabilizer (Inner) Tightening torque: N ⋅ m (kgf-m, ft-lb)
(2) Door sash (Front) (7) Regulator ASSY T1: 7.4 (0.75, 5.5)
(3) Door sash (Rear) (8) Motor ASSY T2: 13.7 (1.4, 10.1)
(4) Weather strip (9) Mirror gusset T3: 5.9 (0.60, 4.4)
(5) Stabilizer (Outer) (10) Guide ASSY
GW-00256
T2
T1
T1
T3
T3
(8)
(7)
(3)
(2)
(1)
(9)
T2
T2
T2
T1
(6)
(5)
(4)
T3
T1
(10)

GW-5
GLASS/WINDOWS/MIRRORS
General Description
4. REAR DOOR GLASS
(1) Glass (5) Stabilizer (Outer) Tightening torque: N ⋅ m (kgf-m, ft-lb)
(2) Door sash (Front) (6) Stabilizer (Inner) T1: 7.4 (0.75, 5.5)
(3) Door sash (Rear) (7) Regulator ASSY T2: 13.7 (1.4, 10.1)
(4) Weather strip (8) Motor ASSY
GW-00257
T1
T1
(8)
(7)
(1)
(2)
(3)
T2
T1
(6)
(5)
(4)
T2

GW-6
GLASS/WINDOWS/MIRRORS General Description
5. MIRROR
B: CAUTION
• When electrical connectors are disconnected, always conduct an operational check after connecting them
again.
• Avoid impact and damage to the glass.
(1) Outer mirror (3) Scalp cap (5) Rearview mirror
(2) Mirror (4) Side turn signal light (6) Mount
GW-00258
(5)
(6)
(2)
(3)
(4)
(1)

GW-7
GLASS/WINDOWS/MIRRORS
General Description
C: PREPARATION TOOL
1. SPECIAL TOOL
2. GENERAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
61299AE000 SPACER Used for adjusting the upper end position of front
door glass. (Glass thickness: 5 mm (0.197 in))
61299AE010 SPACER Used for adjusting the upper end position of rear
door glass. (Glass thickness: 4 mm (0.157 in))
TOOL NAME REMARKS
Circuit tester Used for checking voltage and continuity.
Piano wire Used for removing the window glass.
Windshield glass knife Used for removing the window glass.
ST61299AE000
ST61299AE010

GW-8
GLASS/WINDOWS/MIRRORS Power Window System
2. Power Window System
A: WIRING DIAGRAM
<Ref. to WI-294, Power Window System.>
B: INSPECTION
Symptom Repair order
All power windows do not operate.
(1) Fuse (SBF-5)
(2) Power window circuit breaker
(3) Power window relay
(4) Wiring harness
(5) Body integrated unit
One window does not operate.
(1) Power window main switch
(2) Power window sub switch
(3) Power window motor
(4) Wiring harness
“Window Lock” does not operate. Power window main switch