Subaru April BRZ User manual

2012 APRIL BRZ SERVICE MANUAL QUICK REFERENCE INDEX
FUJI HEAVY INDUSTRIES LTD. G4400BE
GENERAL INFORMATION
SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FOREWORD FW
HOW TO USE THIS MANUALS HU
SPECIFICATIONS SPC
PRECAUTION PC
NOTE NT
IDENTIFICATION ID
RECOMMENDED MATERIALS RM
PRE-DELIVERY INSPECTION PI
PERIODIC MAINTENANCE SERVICES PM
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FOREWORD
FW
Page
1. Foreword ....................................................................................................2
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FW-2
Foreword
FOREWORD
1. Foreword
A: FOREWORD
These manuals are used when performing mainte-
nance, repair or diagnosis of Subaru BRZ.
Applicable model:
2013 MY ZC*****
The manuals contain the latest information at the
time of publication. Changes in the specifications,
methods, etc. may be made without notice.
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HOW TO USE THIS MANUALS
HU
Page
1. How to Use This Manuals ..........................................................................2
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How to Use This Manuals
HOW TO USE THIS MANUALS
1. How to Use This Manuals
A: HOW TO USE THIS MANUALS
1. STRUCTURE
Each section consists of SCT that are broken down
into SC that are divided into sections for each com-
ponent. The specification, maintenance and other
information for the components are included, and
the diagnostic information has also been added
where necessary.
2. CONTENTS
The first page has an index with tabs.
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How to Use This Manuals
HOW TO USE THIS MANUALS
3. COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol.
To order parts, refer to parts catalogue.
Example:
HU-00017
(14)
(9)
(8)
(7)
(6)
(10)
(4) (10)
(22)
(11)
(19)
(17)
(15)
(13)
(12)
(18)
(16)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(11)
(10)
(9)
(12)
(13)
(19)
(18)
(20)
(17)
(16)
(24)
(10)
(25)
(5)
(4)
(4)
(4)
(3)
(3)
(3)
(2)
(1)
(21)
(15)
(23)
T7
T2
T2
T2
T2
T2
T2
T4
T5
T5
T8
T6
T6
T6
T11
T10
T1
T1
T3
T3
T3
T1
T9
T4
T5
T5 T3
T4
T3
T2
T4
T2
T1
T3
(20)
(21)
(23)
(22)
(10)
(24)
(25)
(26)
(35)
(34)
(27)
(14)
(28)
(29)
(31)
(32)
(37)
(30)
(33)
(36)
T3
T2
T1 ....
,
: Selective part
: Replacement part
: Sealing point
: Should be lubricated with oil.
: Should be lubricated with grease.
: Tightening torque
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How to Use This Manuals
HOW TO USE THIS MANUALS
4. DEFINITIONS OF “NOTE”, “CAUTION”, AND “WARNING”
•NOTE:
The supplementary explanation to facilitate the work is described.
•CAUTION:
The matter that must not be performed because failure to follow the description causes damage to the vehi-
cle or parts, and the one to which attention should be particularly paid during the work are described.
• WARNING:
The matter that may seriously damage the worker or others and the one results in failures or accidents in
case of failure to follow the description are described.
5. SPECIFICATIONS
If necessary, specifications are also included.
6. INSPECTION
Inspections to be carried out before and after maintenance are included.
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7. MAINTENANCE
• Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also
describes the use of special tool, tightening torque, caution for each procedure.
• If many serviceable parts are included in one service procedure, appropriate reference is provided for each
parts.
Example:
8. DIAGNOSIS
Tables showing a step-by-step process make it easy to conduct diagnosis.
(A) Component (D) Cautions (G) Tightening torque
(B) Process (E) Tool number of special tool (H) Illustration
(C) Reference (F) Name of special tool
HU-00041
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-33, REMOVAL, Manual
Transmission Assembly.>
15.Main Shaft
A: REMOVAL
11) Tighten the lock nuts to the specified torque us-
ing ST1 and ST2.
NOTE:
Secure the lock nuts in two places after tightening.
ST1 498937000 TRANSMISSION HOLDER
(A)
(B)
(C)
(D)
(G)
(E) (F)
(H)
Tightening torque:
120 N m (12.2 kgf-m, 88.5 ft-lb)
ST1
ST2
ST2 499987003 SOCKET WRENCH (35)
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9. SI UNITS
Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are
also included.
Example:
Tightening torque:
45 N·m (4.6 kgf-m, 33.2 ft-lb)
The figure used in these manuals are described in the SI units and conventional units are described in ( ).
List of SI unit
Item SI units Conventional unit Remarks
Force N (Newton) kgf 1 kgf = 9.807 N
Mass (Weight) kg, g kg, g
Capacity L, mL or cm3L or cc 1 cc = 1 cm3= 1 mL
To r q u e N · m k g f - m , k g f - c m 1 k g f - m = 9 . 8 0 7 N · m
Rotating speed rpm rpm
Pressure kPa (Kilopascal) kgf/cm21 kgf/cm2= 98.07 kPa
mmHg 1 mmHg = 0.1333 kPa
Power WPS 1 PS = 0.7355 kW
Calorie W·h cal 1 kcal = 1.163 W·h
Fuel consumption rate g/kW·h g/PS·h 1 g/PS·h = 1.3596 g/kW·h
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