Subaru Forester User manual

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C) AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC) AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF) SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G8080GE7
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTIC) CC(H4SO)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC) CC(H4DOTC)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC) CC(H4DOTC 2.5)
IMMOBILIZER (DIAGNOSTIC) IM

WIPER AND WASHER SYSTEM
WW
Page
1. General Description ....................................................................................2
2. Wiper and Washer System .........................................................................6
3. Combination Switch (Wiper)........................................................................7
4. Wiper Blade.................................................................................................9
5. Washer Tank and Motor............................................................................11
6. Front Wiper Arm........................................................................................12
7. Front Wiper Motor and Link.......................................................................13
8. Front Washer Nozzle ................................................................................15
9. Rear Wiper Arm ........................................................................................16
10. Rear Wiper Motor......................................................................................17
11. Rear Washer .............................................................................................18
12. Wiper Control Relay ..................................................................................19
13. Headlight Washer......................................................................................20

WW-2
WIPER AND WASHER SYSTEM
General Description
1. General Description
A: SPECIFICATION
B: COMPONENT
1. FRONT WIPER
Front wiper motor Input 12 V — 72 W or less
Rear wiper motor Input 12 V — 42 W or less
Front washer motor Pump type Centrifugal
Input 12 V — 36 W or less
Rear washer motor Pump type Centrifugal
Input 12 V — 36 W or less
(1) Wiper rubber (4) Wiper rink Tightening torque: N·m (kgf-m, ft-lb)
(2) Wiper blade ASSY (5) Wiper motor T1: 6.0 (0.61, 4.4)
(3) Wiper arm T2: 20 (2.0, 14.5)
WW-00223
T1
T1
T1
T1
T2
T2
(4)
(5)
(3)
(2)
(1)
(3)
(2)
(1)

WW-3
WIPER AND WASHER SYSTEM
General Description
2. REAR WIPER
(1) Wiper rubber (7) Spacer B Tightening torque: N·m (kgf-m, ft-lb)
(2) Wiper blade ASSY (8) Nut T1: 6.0 (0.61, 4.4)
(3) Wiper arm (9) Cap T2: 7.5 (0.76, 5.5)
(4) Wiper motor (10) Wiper arm cover T3: 8.0 (0.82, 5.9)
(5) Spacer A
(6) Cushion
WW-00190
T1
(5)
(1)
T2
T3
(2)
(6)
(7)
(9)
(3)
(8)
(4)
(10)

WW-4
WIPER AND WASHER SYSTEM
General Description
3. WASHER TANK
(1) Washer nozzle (7) Grommet (13) Valve
(2) Washer hose (8) Headlight washer motor
(3) Washer tank (9) Motor bracket Tightening torque: N·m (kgf-m, ft-lb)
(4) Washer tank cap (10) Headlight washer case T: 6.0 (0.61, 4.4)
(5) Front washer motor (11) Headlight washer upper nozzle
(6) Rear washer motor (12) Headlight washer lower nozzle
WW-00097
(1)
(1)
(1)
(2)
(2)
(10)
(11)
(12)
(13)
(2)
(2)
(8)
(7)
(6)
(5)
(9)
T
(3)
(4)

WW-5
WIPER AND WASHER SYSTEM
General Description
C: CAUTION
• Reconnect the connectors and hoses securely.
After reconnecting, confirm that each function oper-
ates normally.
• Be careful that wiring harnesses of airbag sys-
tem pass near electrical parts and switches.
• Wiring harnesses and connectors of all airbag
system are yellow color. Do not use a tester on
these circuits.
• Care must be taken when installing the piping
hose so that no bending, jamming, etc. are caused.
• If even a little oil or grease such as silicon oil gets
in the tank and washer passages, an oil film easily
forms on the glass, causing the wiper to chatter and
judder. Therefore, be careful not to let this happen.

WW-6
WIPER AND WASHER SYSTEM
Wiper and Washer System
2. Wiper and Washer System
A: WIRING DIAGRAM
1. WIPER AND WASHER (FRONT)
<Ref. to WI-264, WIRING DIAGRAM, Wiper and Washer System (Front).>
2. WIPER AND WASHER (REAR)
<Ref. to WI-265, WIRING DIAGRAM, Wiper and Washer System (Rear).>
B: INSPECTION
Symptom Repair order
Wiper and washers do not operate. (1) Wiper fuse (F/B No. 14, 15)
(2) Combination switch
(3) Wiper motor
(4) Wiring harness
Wipers do not operate in LO or HI. (1) Combination switch
(2) Wiper motor
(3) Wiring harness
Wipers do not operate in INT. (1) Combination switch
(2) Wiper motor
(3) Wiring harness
Washer motor does not operate. (1) Washer switch
(2) Washer motor
(3) Wiring harness
Wipers do not operate when washer switch is ON. (1) Washer motor
(2) Wiring harness
Washer fluid spray does not operate. (1) Washer motor
(2) Washer hose and nozzle

WW-7
WIPER AND WASHER SYSTEM
Combination Switch (Wiper)
3. Combination Switch (Wiper)
A: REMOVAL
1) Loosen the screw to remove the steering column
cover.
2) Disconnect the connectors from combination
switches.
3) Loosen the screw to remove combination switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Inspect the continuity between each connector
terminal.
LHD and RHD for Europe model:
WW-00004
WW-00045
Switch position Terminal No. Standard
FRONT
OFF 7 and 16 Less than 1 Ω
INT 7 and 16 Less than 1 Ω
LO 7 and 17 Less than 1 Ω
HI 8 and 17 Less than 1 Ω
Washer ON 2 and 11 Less than 1 Ω
REAR
Washer ON
2 and 10
10 and 12
2 and 12
Less than 1 Ω
OFF — More than 1 MΩ
INT 2 and 13 Less than 1 Ω
ON 2 and 10 Less than 1 Ω
Washer ON
2 and 10
10 and 12
2 and 12
Less than 1 Ω
WW-00046
876543219
17 16 15 14 13 12 11 1018

WW-8
WIPER AND WASHER SYSTEM
Combination Switch (Wiper)
RHD except for Europe model:
2) If continuity is not as specified, replace the switch.
• Intermittent operation inspection
(1) Turn the wiper switch to INT.
(2) Adjust the intermittent control switch to MAX.
(3) Apply battery voltage to switch terminals 16 and 2.
(4) Measure the voltage between combination switch terminal.
Terminals:
No. 7 — No. 2:
If operation is not as specified, replace the switch.
Switch position Terminal No. Standard
FRONT
OFF 3 and 12 Less than 1Ω
INT 3 and 12 Less than 1Ω
LO 3 and 11 Less than 1Ω
HI 2 and 11 Less than 1Ω
Washer ON 8 and 17 Less than 1Ω
REAR
Washer ON
8 and 18
18 and 16
8 and 16
Less than 1Ω
OFF — More than 1MΩ
INT 8 and 15 Less than 1Ω
ON 8 and 18 Less than 1Ω
Washer ON
8 and 18
18 and 16
8 and 16
Less than 1Ω
WW-00053
(A) (B)
(C)
(H)
(I)
(J)
(D)
(F)
(G)
(F)
(G)
(F)
(G)
(E)
(A) Switch position (E) Non variable type (I) 16±6 sec.
(B) Voltage (F) 12 V (J) 3±1 sec.
(C) MIN. (G) 0 V
(D) MAX. (H) Approx. 2 sec.