Sun Microsystems PDL4000 User manual

Scanner PDL4000
User Manual
EAZ0085N03A Rev. A

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Trademarks
Snap-on, ShopStream, ShopStream Connect and Sun are trademarks of Snap-on Incorporated.
All other marks are trademarks or registered trademarks of their respective holders.
Copyright Information
© 2014 Snap-on Incorporated. All rights reserved.
Disclaimer of Warranties and Limitation of Liabilities
The information, specifications and illustrations in this manual are based on the latest information available at the
time of printing. While the authors have taken due care in the preparation of this manual, nothing contained herein:
•Modifies or alters in any way the standard terms and conditions of the purchase, lease, or rental agreement
under the terms of which the equipment to which this manual relates was acquired.
•Increases in any way the liability to the customer or to third parties.
Snap-on reserves the right to make changes at any time without notice.
IMPORTANT:
Before operating or maintaining this unit, please read this manual carefully paying extra attention to the safety
warnings and precautions.
Visit our websites at:
Snap-on
(United Kingdom) http://diagnostics.snapon.co.uk
ShopStream Connect
(United Kingdom) http://www1.snapon.com/diagnostics/UK/Diagnostics/ShopStreamConnect.htm
For Technical Assistance
Phone / E-mail:
(United Kingdom) [phone] / [e-mail]
For technical assistance in all other markets, contact your selling agent
EAZ0085N03A Rev. A 31-C-14 ME

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Safety Information
For your own safety and the safety of others, and to prevent damage to the equipment and
vehicles upon which it is used, itis important that the accompanying Important Safety Instructions
be read and understood by all persons operating, or coming into contact with, the equipment. We
suggest you store a copy near the unit in sight of the operator.
This product is intended for use by properly trained and skilled professional automotive
technicians. The safety messages presented throughout this manual are reminders to the
operator to exercise extreme care when using this test instrument.
There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as
well as in the skill of the individual doing the work. Because of the vast number of test applications
and variations in the products that can be tested with this instrument, we cannot possibly
anticipate or provide advice or safety messages to cover every situation. It is the automotive
technician’s responsibility to be knowledgeable of the system being tested. It is essential to use
proper service methods and test procedures. It is important toperform tests inan appropriate and
acceptable manner that does not endanger your safety, the safety of others in the work area, the
equipment being used, or the vehicle being tested.
It is assumed that the operator has a thorough understanding of vehicle systems before using this
product. Understanding of these system principles and operating theories is necessary for
competent, safe and accurate use of this instrument.
Before using the equipment, always refer to and follow the safety messages and applicable test
procedures provided by the manufacturer of the vehicle or equipment being tested. Use the
equipment only as described in this manual.
Read, understand and follow all safety messages and instructions in this manual, the
accompanying safety manual, and on the test equipment.

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Safety Information Safety Message Conventions
Safety Message Conventions
Safety messages are provided to help prevent personal injury and equipment damage. All safety
messages are introduced by a signal word indicating the hazard level.
'$1*( 5
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury to the operator or to bystanders.
:$51 ,1*
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury to the operator or to bystanders.
&$87,21
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor
injury to the operator or to bystanders.
Safety messages contain three different type styles.
•Normal type states the hazard.
•Bold type states how to avoid the hazard.
•Italic type states the possible consequences of not avoiding the hazard.
An icon, when present, gives a graphical description of the potential hazard.
Example:
:$51 ,1*
Risk of unexpected vehicle movement.
• Block drive wheels before performing a test with engine running.
A moving vehicle can cause injury.
Important Safety Instructions
For a complete list of safety messages, refer to the accompanying safety manual.
SAVE THESE INSTRUCTIONS

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Contents
Chapter 1: Using This Manual................................................................................................... 3
Conventions.................................................................................................................................. 3
Bold Text................................................................................................................................ 3
Symbols ................................................................................................................................. 3
Terminology ........................................................................................................................... 4
Notes and Important Messages............................................................................................. 4
Procedures............................................................................................................................. 4
Chapter 2: Introduction.............................................................................................................. 5
Functional Description.................................................................................................................. 5
Technical Specifications............................................................................................................... 7
Control Keys................................................................................................................................. 8
Accept (Y/a) Key ................................................................................................................... 8
Directional Keys..................................................................................................................... 8
Cancel (N/X) Key ................................................................................................................... 9
(Shortcut) Key........................................................................................................................ 9
Power Key.............................................................................................................................. 9
Power Sources............................................................................................................................. 9
Internal Battery Pack.............................................................................................................. 9
AC/DC Power Supply........................................................................................................... 10
Vehicle Power...................................................................................................................... 10
The Stand................................................................................................................................... 10
Chapter 3: Getting Started....................................................................................................... 11
Powering Up............................................................................................................................... 11
Home Screen.............................................................................................................................. 11
Home Screen Buttons.......................................................................................................... 12
The Demonstration Program................................................................................................ 13
Powering Down .......................................................................................................................... 13
Emergency Shutdown.......................................................................................................... 13
Chapter 4: Navigation .............................................................................................................. 14
Screen Layout ............................................................................................................................ 14
Title Bar................................................................................................................................ 14
Toolbar................................................................................................................................. 15
Main Body............................................................................................................................ 16
Screen Messages....................................................................................................................... 17
Loading and Connecting Messages..................................................................................... 17
Confirmation Messages ....................................................................................................... 17
Warning Messages .............................................................................................................. 17
Error Messages.................................................................................................................... 17
Chapter 5: Scanner................................................................................................................... 18
Vehicle Identification................................................................................................................... 18
Alternative Vehicle Identification.......................................................................................... 20

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Contents
Connecting to a Vehicle.............................................................................................................. 20
Cables.................................................................................................................................. 21
No Communication Message............................................................................................... 21
Operations.................................................................................................................................. 21
Codes Menu......................................................................................................................... 23
Data Display......................................................................................................................... 24
Functional Tests................................................................................................................... 32
Exiting the Scanner .................................................................................................................... 33
Chapter 6: OBD-II/EOBD ..........................................................................................................34
OBD Health Check..................................................................................................................... 34
Global OBD II Code Check.................................................................................................. 35
Global OBD II Clear Codes.................................................................................................. 36
Readiness Monitors ............................................................................................................. 36
Connector Information ......................................................................................................... 36
OBD Diagnose............................................................................................................................ 37
Start Communication ........................................................................................................... 37
Select Communication Protocol........................................................................................... 42
Connector Information ......................................................................................................... 42
Chapter 7: Previous Vehicles and Data.................................................................................. 43
Vehicle History............................................................................................................................ 43
View Saved Data........................................................................................................................ 44
Delete Saved Data ..................................................................................................................... 45
Chapter 8: Tools....................................................................................................................... 46
Tools Menu................................................................................................................................. 46
Connect to PC...................................................................................................................... 46
Configure Shortcut Key........................................................................................................ 47
System Information..............................................................................................................47
Settings................................................................................................................................ 48
Chapter 9: Maintenance........................................................................................................... 55
Cleaning and Inspecting the Scan Tool...................................................................................... 55
Cleaning the Touch Screen ................................................................................................. 55
Battery Service........................................................................................................................... 55
Battery Safety Guidelines .................................................................................................... 56
Replacing the Battery Pack.................................................................................................. 56
Disposing of the Batteries.................................................................................................... 57

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Chapter 1 Using This Manual
This manual contains tool usage instructions. Some of the illustrations shown in this manual may
containmodules and optional equipment that arenot included on your system. Contact your sales
representative for availability of other modules and optional equipment.
1.1 Conventions
The following conventions are used.
1.1.1 Bold Text
Bold emphasis is used in procedures to highlight selectable items such as buttons and menu
options.
Example:
•Press the OK button.
1.1.2 Symbols
Different types of arrows are used.
The “greater than” arrow (>) indicates an abbreviated set of selection instructions.
Example:
•Select Tools > Connect-to-PC.
The example statement abbreviates the following procedure:
1. Select Tools from the home screen.
2. Highlight Connect-to-PC on the Tools menu.
3. Select Connect-to-PC.
The solid arrows (e, c, d, b) are navigational instructions referring to the four directions of the
directional arrow keys.
Example:
•Press the down darrow.

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Using This Manual Conventions
1.1.3 Terminology
The term “select” means highlighting a button or menu item and pressing the Accept, OK, Yes, or
other similar button to confirm the selection.
Example:
•Select Brightness.
The above statement abbreviates the following procedure:
1. Navigate to and highlight the Brightness selection.
2. Press the OK, or similar, button.
1.1.4 Notes and Important Messages
The following messages are used.
Notes
A NOTE provides helpful information such as additional explanations, tips, and comments.
Example:
NOTE:
iFor additional information refer to...
Important
IMPORTANT indicates a situation which, if not avoided, may result in damage to the test
equipment or vehicle.
Example:
IMPORTANT:
Do not disconnect the data cable while the Scanner is communicating with the ECM.
1.1.5 Procedures
An arrow icon indicates a procedure.
Example:
zTo change screen views:
1. Select the Graph icon.
The dropdown menu displays.
2. Select an option from the menu.
The screen layout changes to the format selected.

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Chapter 2 Introduction
The Scanner interfaces with the electronic control system of a vehicle to retrieve diagnostic
trouble codes (DTCs), access serial data stream information, and command bi-directional tests.
Various vehicle control systems, such as engine, transmission, and antilock brake system (ABS),
are readily diagnosed using this scan tool. The Scanner is capable of graphing up to four live data
parameters on a single screen, and also includes an extensive database of vehicle-specific
troubleshooting information.
This chapter describes the construction of the scan tool and addresses the use of the basic
hardware controls and features in the following sections:
•“Functional Description” on page 5
•“Technical Specifications” on page 7
•“Control Keys” on page 8
•“Power Sources” on page 9
•“The Stand” on page 10
2.1 Functional Description
1— N/X Key (No, Cancel, or Return)
2— Y/aKey (Yes, Accept, or Continue)
3— Directional Keys; left (e), right (c), up (d), down (b)
4— Shortcut Key
5— Power Key
Figure 2-1 Front view
1
2
3
4
5

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Introduction Functional Description
1— DC Power Supply Input Port
2— Battery Status Indicator LED (light emitting diode)
3— Mini USB Client Port
4— Micro secure digital (uSD) Card Port
5— Data Cable Port
Figure 2-2 Top view
1— Collapsible Stand (closed)
2— Battery Compartment Cover
Figure 2-3 Back view
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