Sunnen MMT-KGM User manual

GENERAL
Sunnen MMT Spindle Adapter is designed to allow
Sunnen KGM®-5000 KROSSGRINDING®Machines
to use Sunnen MMT TURBOHONE®Multi-Stone Tools.
Sunnen TURBOHONE Multi-Stone Tools are
designed to provide superior speed and accuracy on
Sunnen high-production machines.
INSTALLATION
To install Adapter, proceed as follows:
1. Follow SETUP instructions on main menu.
2. Press F2, Install New Tool. Warning Appears.
WARNING
When installing new Tool, remove Red Spindle
Adapter Cap.
3. Remove Red Spindle Adapter Cap from Spindle,
by removing three (3) Socket Head Capscrews.
NOTE: Red Spindle Adapter Cap will not be used
with MMT TURBOHONE Tools; save for reinstallation
for other tools.
4. Press (ENTER) when complete. Tools moves,
out of spindle. (That is, machine will expand Tool
until feed adapter is fully exposed.)
5. Remove existing Tool:
• While holding Spindle Nose with Spanner Wrench
(supplied), loosen Tool by turning Wedge Nut using
preset Torque Wrench and Torque Wrench Head
(supplied).
• Grasp Tool by Wedge Nut and unscrew Mandrel
from Spindle.
CAUTION
DO NOT grasp Tool at Hub while rotating Tool. This
may damage Tool.
6. Install Wedge Quick Disconnect (see Figure 1):
• Screw Wedge Quick Disconnect into Feed Rod.
• Tighten to 61 N/m (45 ft/lbs).
• Retract Feed Rod at least 5mm.
• Wipe Face of Spindle Adapter and Hub to ensure
faces are clean.
7. Slide Spindle Adapter over Wedge Quick
Disconnect until it is up against face of Spindle.
• Install and securely tighten three (3) Socket Head
Capscrews.
• Extend Feed Rod out until it stops.
8. Install MMT Tool (see Figure 2):
• Insert Tool into Spindle Adapter, until end of Tool
snaps into Wedge Quick Disconnect.
• While holding light pressure on front end of tool,
use UP Selector Switch to retract tool wedge 25mm
(1 in). (Push mandrel against collet while tightening
collet nut until hand tight.)
• Tighten Collet Nut to 68 N/m (50 ft/lbs), using
Special Wrench (supplied with Adapter).
Calculate torque setting for your torque wrench
using the following formula:
(50)(L)
TORQUE WRENCH SETTING (ft/lbs) = (L + 5.6)
Where L = effective length of torque wrench in inches.
(68)(L)
TORQUE WRENCH SETTING (N.m) = (L + .142)
Where L = effective length of torque wrench in meters.
I-MMT-120C
SPECIAL INSTRUCTIONS
for
SUNNEN MMT-KGM®SPINDLE ADAPTER KIT
For Use on Sunnen KGM®-5000 KROSSGRINDING®Machine
http://www.sunnen.com
KGM, TURBOHONE, KROSSGRINDING, TURBOHONE, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.
FIGURE 1, Install Adapter FIGURE 2, Install Tool
WEDGE QUICK
DISCONNECT
HUB
FEED ROD
MMT TOOL
FLANGE
SPINDLE
ADAPTER

ITEM PART
No. No. QTY DESCRIPTION
* MMT-[ ]-[ ] Ref. ....TURBOHONE®Mandrel includes
1 MMT-[ ]-M 1 .....Mandrel
2 MMT-[ ]-W 1 .....Wedge
- [ ] 1 .....Stone Assembly Set
- - - - Ref. ....Spindle Adapter Assembly, KGM™ includes
3 MMT-SCN 1 .....Collet Nut
4 MMT-SC[ ] 1 .....Collet
5 MMT-KGM8 1 .....Spindle Adapter, KGM™
6 MMT-KGM8S 1 .....Spring Retainer
7 MMT-WCA 1 ....Wedge Quick Disconnect Assembly
N/S MMT-WCAS 1 ....Wedge Adapter Stop
N/S MMT-SCE 1 ....Collet Extractor
N/S MMT-SCW 1 ....Wrench, Special
2
1
34567
N/S - Not Shown * TURBOHONE®Mandrel is not included with Adapter Kit, it must be ordered separately.
9. Press (ENTER) when complete.
10. Continue with setup following instructions on
screen and manual packaged with your machine.
NOTE
Sunnen MMT TURBOHONE Multi-Stone Tools come
fully assembled, including stones. Tool MUST be returned
to Sunnen for inspection and reloading of stones.
PRINTED IN U.S.A. 0601 ©COPYRIGHT SUNNEN®PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED
SUNNEN PRODUCTS COMPANY
7910 Manchester Ave., St. Louis, MO 63143 U.S.A.
Phone: [phone] Fax: [phone]
U.S.A. Toll-Free Sales and Service –
Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670
International Division Fax: [phone]
http://www.sunnen.com
e-mail: [email protected]
SUNNEN PRODUCTS LIMITED
No. 1 Centro, Maxted Road
Hemel Hempstead, Herts HP2 7EF ENGLAND
Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12
www.sunnen.co.uk e-mail: [email protected]
SUNNEN AG
Fabrikstrasse 1
8586 Ennetaach-Erlen, Switzerland
Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34
www.sunnen.ch e-mail: [email protected]
SHANGHAI SUNNEN MECHANICAL CO., LTD.
889 Kang Qiao East Road, PuDong
Shanghai 201319, P.R. China
Phone: [phone] Fax: [phone]
www.sunnensh.com e-mail: [email protected]
SUNNEN ITALIA S.R.L.
Viale Stelvio 12/15
20021 Ospiate di Bollate (MI) Italy
Phone: [phone] Fax: [phone]
www.sunnenitalia.com e-mail: [email protected]
Sunnen®reserves the right to change or
revise specifications and product design
in connection with any feature of our
products contained herein. Such changes
do not entitle the buyer to corresponding
changes, improvements, additions, or
replacements for equipment, supplies or
accessories previously sold. Information
contained herein is considered to be
accurate based on available information
at the time of printing. Should any
discrepancy of information arise, Sunnen
recommends that user verify discrepancy
with Sunnen before proceeding.
KGM, TURBOHONE, KROSSGRINDING, TURBOHONE, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.