SUNTERRA 1801 Series User manual

OWNERS MANUAL
BBQ SMOKERS AND
WOOD FIRED OVENS

HAND CRAFTED GRILLS2
Owner’ Manual
Table Of Contents 2
BBQ Smokers Series, Features
Specifications
Assembly
Wood Fired Outdoor Oven
7
8
9
10-11-12
Series,
Features
Specifications
Assembly
Safety
Care & Maintenance
13-14
15
3-4
5
6

SERIES
2401 2075
1801 2001
BBQ SMOKERS 3

BBQ SMOKERS
4
FEATURES
•Metal Thickness: 3/16" Gauge
•Fully Welded Construction
•Door Counter Weight
•Heavy Duty Hinged lids
•Warming plate - 14 1/2" x 10"
•Probe Port
•Cooking Grate 3/8" round
•Log Grate / Charcoal Heavy Duty Grate expanded metal
(included)
•Fuel: Burns Charcoal or Wood or combination
•Finish: Charcoal High-temp Paint
•Offset Firebox with dual damper
•Side Firebox door for easy loading and cleaning
•Temperature Gauge (Two on models 2401 & 2075)
•Chrome Stay Cool Handles
•Smokestack with damper control
•Wood storage shelf
•Detachable work shelf
•Grease drain and hook for hassle-free clean up.
•Wagon Wheels

SPECIFICATIONS
BBQ SMOKERS 5
OVERALL WIDTH
INCHES (MM)
OVERALL LENGTH
INCHES (MM)
OVERALL HEIGHT
INCHES (MM)
WEIGHT LBS
(KG)
65”
(1651)
35”
(889)
58”
(1473)
414
(188)
78”
(1981)
37”
(940)
59”
(1499)
539
(244)
84”
(2133)
46”
(1168)
67”
(1702)
743
(337)
95”
(2413)
37”
(940)
81”
(2057)
781
(354)
1801 2001 2401 2075

BBQ SMOKERS
6
ASSEMBLY
Place chimney, thread bolt and tighten
with nut.
Place thermometer, thread stem and
tighten with nut.
Place fuel grates, cooking grates, and
prep shelf.
Chech over each step of the
assembly when performed
Tools required
5/32”
Hang grease cup (1)
1
2
3
4

SERIES
WOOD FIRED OUTDOOR OVEN 7
1403
1401NS
1401NSFLIN
Hearth Insert

WOOD FIRED OUTDOOR OVEN
8
FEATURES
•Thickness: 14 Gauge
•380 SQ. in. (19 x 20) cooking area
•Fuel Types: Wood / Charcoal
•Finish: Satin Black & Red
•Removable Fire Pan for easy cleaning
•High-Temp Gauge
•Heavy Duty Storage Shelf
•Glass Viewing Window
•Cool-to-the-touch handles
•Four Heavy-duty wheels (two locking)
•Professional pizza stone
•Roasting Rack and Drip Pan Pizza Paddle
•Removable Side Shelves

SPECIFICATIONS
WOOD FIRED OUTDOOR OVEN 9
1401NS
30”
(762)
32”
(813)
52”
(1321)
246
(112)
55”
(1397)
32”
(813)
82”
(2082)
351
(159)
55”
(1397)
32”
(813)
82”
(2082)
335
(152)
1401 1403
OVERALL WIDTH
INCHES (MM)
SERIES 14
OVERALL LENGTH
INCHES (MM)
OVERALL HEIGHT
INCHES (MM)
WEIGHT LBS
(KG)

WOOD FIRED OUTDOOR OVEN
10
ASSEMBLY
Lock both locking caster,
to keep the cart stationary.
1
2
3
Tools required
3/4” Wrench &
Allen Wrench 7/32”
Place bottom shelf and
thread bolts through
legs and into the shelf
.
Place 4 legs on the
corners of top frame

ASSEMBLY
WOOD FIRED OUTDOOR OVEN 11
4
5
6
7
Organize enough Helpers.
Place the oven on top of
the cart assembled.
Widest side to the front.
(Caution - heavy).
Locate thermometer,
screw and tighten into
door.
Place side shelves inserting into
the tubes at the sides of the cart.
Step 1
Placing
Inner
tube
Step 2
Placing
Outer
tube
Step 3
Placing
Lid
Chimney mount steps.

WOOD FIRED OUTDOOR OVEN
12
ASSEMBLY
12
8
9
10
11
Add your fuel to the fire
Chamber and light.
Maintain 285°F for two
hours to complete the
seasoning process. Please
use the preparation
instructions noted in this
booklet. Once this initial
break-in process is
finished, you are ready to
cook.
Component placement
Upper Chamber
1 Stone
2 Grease Tray
3 Grate
Place the flame
Diffuser on the angle
brackets from the top
door.
Component placement Lower Chamber Slide Ash
tray onto the oven floor (may add firebrick onto
tray) Angle and slide in grate.
Aluminum Pizza Peel.

HAND CRAFTED GRILLS
13
SAFETY
• Only use the outdoor cooking equipment on a hard, level, noncombustible, stable surface (concrete, ground,
etc.) capable of supporting the weight of the unit. DO NOT use on wooden or other surfaces that could burn.
• FOR OUTDOOR USE ONLY. DO NOT operate outdoor cooking equipment indoors or in an enclosed area. In
windy weather, place outdoor cooking equipment in an outdoor area that is protected from the wind.
• Proper clearance of 10’ feet between outdoor cooking equipment and combustible materials (bushes, trees,
wooden decks, fences, buildings, etc.) or construction should be maintained at all times when fire
pit/outdoor cooking equipment is in use. DO NOT place outdoor cooking equipment under a roof overhang or
other enclosed area.
• Place on a sandy surface or place a metal pan or pot under outdoor cooking equipment to catch any ashes or
embers that may escape from outdoor cooking equipment.
• DO NOT us gasoline, kerosene or alcohol for lighting wood. Use of any of these or similar products will
cause an explosion possibly leading to severe bodily injury.
• This is an attended product. DO NOT leave outdoor cooking equipment unattended while in use or while hot.
• Never move the outdoor cooking equipment when in use or when it contains hot coals or ashes.
• Keep outdoor cooking equipment in an area where children and pets cannot come into contact with unit.
• Close supervision is necessary when the outdoor cooking equipment is in use or hot after use.
• It is recommended to use mesh cover on fires at all times.
• Never add charcoal lighting fluid to hot or even warm coals as flashback or explosion may occur.
• DO NOT store or use outdoor cooking equipment near gasoline or other flammable liquids, gases or where
flammable vapors may be present.
• To avoid personal injury, DO NOT wear loose clothing or allow hair to hang freely while tending to outdoor
cooking equipment.
• DO NOT burn any material other than wood or charcoal in outdoor cooking equipment as fuel source.
• Always use oven mitts/gloves to protect your hands. Surfaces will be very HOT!
• Always hold crank handle when lifting or lowering cooking outdoor cooking equipment cover.
• Safety pins should be used at all times. Insert safety pins in nearest holes directly under cooking outdoor
cooking equipment.
• Never leave hot coals and ashes in outdoor cooking equipment unattended. Remaining coals and ashes
must be extinguished. Use caution to protect yourself and property. Carefully saturate coals completely with
water. Allow coals and water to remain in outdoor cooking equipment 24 hours prior to disposing.
• With garden hose, completely wet the surface beneath and around the outdoor cooking equipment to
extinguish any ashes, coals or embers which may have fallen during use or cleaning.
• Use caution when lifting or moving outdoor cooking equipment to prevent strains and back injuries. Moving
outdoor cooking equipment may require the help of an additional person.
• Please keep a fire extinguisher close by. You may need to contact your local authority to determine the
proper type of fire extinguisher needed.
• DO NOT use wood logs over 18 inches in length.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR OUTDOOR OUTDOOR COOKING EQUIPMENT.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES
COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE OPERATING YOUR FIRE PIT, GRILL OR OVEN

SAFETY
HAND CRAFTED GRILLS 14
IMPORTANT: To protect your outdoor cooking equipment from excessive
rust, the unit must be properly cured and covered at all times when not in
use.
Step 1 Lightly coat all interior surfaces of the grill body with vegetable oil
or vegetable oil spray.
Step 2 To build a fire, you may use charcoal and/or wood as fuel in the
Sunterra Casual Fire Pit & Grill.
WARNING: DO NOT use gasoline, kerosene, or alcohol for
lighting wood. Use of any of these or similar products will cause an
explosion possibly leading to sever bodily injury.
Step 3 With the coals burning strong, maintain a good fire for 1 hour then
allow unit to cool completely.
Note: It is important that the exterior of the grill is no scraped or rubbed
during the curing process.
WARNING: DO NOT use wood logs over 18” in length.
Stand back a safe distance and use fireplace tongs to lightly brush
aside ashes on hot coals. Use fireplace tongs to add charcoal and
/or wood to you outdoor cooking equipment, being careful not to
stir-Up ashes and sparks.
Keep hot coals and ashes away from the edges of the grill to
prevent the embers from falling out.
With garden, completely wet the surface beneath and around the
grill to extinguish any ashes, coals, or embers which may have
fallen during use or cleaning.
DO NOT use pretreated charcoal or Dura flame type logs.
PREPARATION FOR USE & LIGHTING INSTRUCTIONS
Place outdoor cooking equipment on a hard, level, noncombustible, stable surface (concrete, ground, etc.)
away from roof overhang or any material. Never use on wood surfaces that could burn.
Place outdoor cooking equipment away from open windows or doors to keep smoke from entering house.
operate fire pit/outdoor cooking equipment indoors or in an enclosed area. In windy weather, place outdoor
cooking equipment in an outdoor area that is protected from the wind.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE OPERATING YOUR FIRE PIT / GRILL
CURING YOUR GRILL
Adding Charcoal/
Wood During
Cooking
Prior to your first use of the Sunterra Outdoor Cooking Equipment, follow the
instructions below carefully to cure your grill. Curing your grill will minimize
damage to the exterior finish, as well as rid the grill of paint odor that can
impart unnatural flavors to the first meal prepared on your Sunterra Casual
Fire Pit & Grill.
When seasoning or cooking, keep the chamber door closed and only opened
minimally at all times and for refueling only. Reduce the amount of fuel used
to a moderate amount to maintain the coal bed. By design our grills and ovens
are created to cook on embers not flames as in a fireplace. Keeping the door
open for a long period while under intense flame may possibly damage the
exterior finish.

HAND CRAFTED GRILLS
CARE & MAINTENANCE
15
PROPER CARE & MAINTENANCE
If rust appears on the exterior surface of your outdoor cooking equipment, clean and buff the affected area with
steel wool or fine grit emery cloth. Touch-up with a good quality high temperature resistant paint.
Lifetime Limited Warranty
This warranty is not transferable.
EXCEPT AS ABOVE STATED, SUNTERRA OUTDOOR MAKES NO OTHER
EXPRESS WARRANTY.
© Sunterra International, LLC
21720 Hardy Oak Boulevard Ste. 102
San Antonio, TX 78258 U.S.A.
Sunterra Outdoor Products offers a limited lifetime warranty against the firebox burnout of any of their
smoker pit, pizza oven and grill products. This warranty does not apply if the smoker pit or fire box area has
not been used and properly maintained in accordance with the instructions supplied with the product, as well
as online, at the time of original purchase. Rust in firebox, wood grates, cooking grates, and lack of grill
maintenance are not covered by this limited warranty. As with most companies, the High Temp Paint is not
warranted. Warranty coverage does not extend to products shipped outside of the continental United States.
Sunterra Outdoor Products reserves the right to repair or replace, at the sole option of the manufacturer, any
Sunterra Outdoor Products presented to them which they deem to have been defective. Sunterra Outdoor
Products also reserves the sole right to distinguish between burnout, rust, misuse, or problems arising from
neglect of reasonable and necessary care and maintenance. Owners presenting claims will be required to
provide proof of purchase by way of the original purchase receipt and registration certificate.