Superior Electric SLO-SYN SS2000MD4 User manual
INSTALLATION
INSTRUCTIONS
for
SLO-SYN
®
MODEL SS2000MD4
TRANSLATOR/DRIVE
TABLE OF CONTENTS
Page
THINGS TO KNOW BEFORE USING THIS
EQUIPMENT
3
WARRANTY INFORMATION.
3
SECTION 1: INTRODUCTION
3
1.1
Using This Manual
3
1.2
Product Features
4
SECTION 2: EXPRESS START UP
PROCEDURE
5
SECTION 3: INSTALLATION GUIDELINES
6
3.1
Mounting
6
3.2
Terminal Locations And
Assignments
7
SECTION 4: SPECIFICATIONS
11
4.1
Mechanical Specifications
11
4.2
Electrical Specifications
11
4.3
Environmental Specifications
11
4.4
Motor Compatibility
12
4.5
Current Settings
14
4.6
Step Resolution
14
4.7
Signal Specifications
15
4.8
Indicator Lights
18
SECTION 5: TORQUE VERSUS SPEED
CHARACTERISTICS
18
5.1
Motor Performance
18
5.2
Typical Torque
Vs. Speed Curves
19
SECTION 6: TROUBLESHOOTING
30
APPENDIX A: TROUBLESHOOTING ELECTRICAL
INTERFERENCE PROBLEMS
31
©1993, Superior Electric.
2
THINGS TO KNOW BEFORE USING THIS
EQUIPMENT
•
Only qualified personnel should install or perform servicing procedures
on this equipment.
•
Before performing any wink on the unit, allow at least five minutes for
the capacitors to discharge fully.
•
Voltage is present on unprotected pbs when unit is operational.
•
Motors powered by this drive may develop (*Immo* high torque. Be
mire to disconnect power to this drive before doing any mechanical
wink.
CAUTION:
This unit Is designed for 24 to 40 Vdc input only bee Section 4.2,
Bectrical Specification& Pege 7).
WARRANTY INFORMATION
Reconfiguration of the circuit in any fashion not shown in this manual will
void the Warranty.
Failure b follow the installation guidelines as described in Section 3 will void
the Warranty.
SECTION 1: INTRODUCTION
1.1 USING THIS MANUAL
It is important that you understand how this SLO-SYN SS2000MD4
Translator/Drive is installed and operated before you attempt to use it. We
strongly recommend that you read this manual *caplet* before pro-
eeedkle with the instelletion of this unit.
This manual is an installation and operating guide to the SLO-SYN
SSZ000MD4 Translator/Drive. Section 1 Om an overview of the Drive and
its features. Section 2 descrbes the steps necessary b place the drive into
operation. General wiring guidelines as well as the physical mounting of the
unit and connections to the drive portion are covered in Section 3.
Complete specifications, Med in Section 4, provide easily referenced infor-
mation concerning electrical, mechanical and environmental specification&
The procedure for seeing the motor current level is also covered in this
section.
•
Toque versus speed characteristics with all appropriate SLO-SYN
Stepper Motors we given in Section 5. Section 6, Troubleshooting, gives
procedures to follow if the Transistor/Drive fails to operate woody.
Appendix A provides procedures br troubleshooting electrical interference
problems.
1.2 PRODUCT FEATURES
The SLO-SYN SS2000M04 Translator/Drive is a bipolar, adjustable speed,
two-phase PWAA drive which uses hybrid power devices. It can be set to
operate a step motor in full steps or half steps. The maximum running speed
is 3,000 rpm. To reduce the chances
of
electrical noise problems, the control
signals are optically isolated from the drive circuit. Features include:
•
Switch selectable current levels of 0.5 through 3.5 amperes
•
Full short circuit protection (phase-to-phase and phase-to-ground)
•
Undervoltage and transient overvoltage protection
•
Efficient thermal design
•
Optically isolated inputs
•
Windings Off capabilily
•
Switch selectable lsep resolution
•
Compact size
•
Sturdy all-aluminum mounting bees
'
7
41;(12a.4
t;7
.11
[10] TYP
`
:32
1
SECTION 2: EXPRESS START UP
PROCEDURE
The following instructions define the minimum steps necessary to make
your
Drive
operational.
CAUTION:
Always disconnect the power to the unit before connecting or
disconnecting the motor leads. FAILURE TO DO THIS WILL RESULT
IN A SHOCK HAZARD AND MAY DAMAGE THE DRIVE.
Always operate the unit with the Motor and the Drive enclosure
GROUNDED. Be sure to twist together the wires for each motor
phase as well as those for the dc input Six twists per foot is a good
guideline.
Check to see that the motor used is compatible with the drive.
Refer to Section 4.4 for a list of compatible motors.
2.
Set the correct current level for the motor being used per the
instructions in Section 4.5.
Heat sinking may be required to
maintain case temperature below +70° C (+158° F).
3.
Select the appropriate step resolution and set the switches as
described in Section 4.6.
4.
Wire the motor per the "Motor Connections" description in Section
3.2.
5.
Connect the power source to the DC input terminal strip. Be sure
to follow the instructions for connecting the filter capacitor as
described in Section 3.2, under Power Input.
NOTES: If the motor operates erratically, refer to Section 5, "Torque
Versus Speed Characteristics".
Clockwise and counterclockwise directions are properly oriented
when viewing the motor from
the
end opposite the mounting
flange.
SECTION 3: INSTALLATION GUIDELINES
3.1 MOUNTING
The SLO-SYN Drive is mounted by fastening
its
mounting brackets to
a
flat surface as shown in Figure 3.1. If the drive assembly is mounted
against a bulkhead, be sure to apply a thin coating of thermal compound
between the drive and the mounting surface before fastening the unit in
place. Do not use too much thermal compound. It is better to use too little
than too much.
i4
9,1wss
OINEN51(345 IN 11131.01975 APE IN MILLIPETE345
Figure 3.1, Mounting Diagram
NOTE: Case temperature must not exceed +70° C (+158° F).
When selecting a mounting location, it is important to leave at least two
inches (51 mm) of space around the top, bottom and sides of the unit to
allow proper airflow for cooling.
It is also important to keep the drive away from obvious noise sources. If
possible, locate the drive in its own metal enclosure to shield it and its
wiring from electrical noise sources. If this cannot be done, keep the drive
at least three feet from any noise sources.
3.2 TERMINAL LOCATIONS AND
ASSIGNMENTS
Figure 3.2 shows the terminal locations for the SLO-SYN SS2000MD4
Translator/Drive.
110 Connector (J2)
Motor And Power Supply Connector (J1)
MOTOR CONNECTIONS
All motor connections are made via the 6-terminal strip (J1). Terminal
assignments are given below. Motor connections are shown in Figure
3.3.
1
.
1
7
P_Ig
Assignment
M1 (Phase A+)
2
M3 (Phase A-)
3
M4 (Phase B+)
4
M5 (Phase B-)
NOTE: Motor phase A Is M1 and M3 and motor phase B Is M4 and
MS. The motor frame must be grounded.
Cabling from the drive to the motor should be done with a shielded,
twisted-pair cable. The wires for each motor phase should be twisted
together about six times per foot.
Superior Electric offers the following motor cable configurations. These
cables have unterminated leads on both ends.
Length
Part Number
10 ft (3m)
216022-031
25 ft (7.6 m)
216022-032
50 ft (15.2 m)
216022-033
75 ft (22.8 m)
216022-034
Figure 3.3 shows the possible motor wiring configurations.
Figure 3.2, Terminal Locations
7
8
DRIVE PIN
2 4---
W
L
EI
DRIVE PIN I
4—
RED
N
BLACK
DRIVE PIN 2 411—
W
,T
o
ar
BLACK —I. DRIVE PIN 3
GREEN
GREEN —O. DRIVE PIN 4
WHITE —NC
W.TE1
—10 DRIVE PIN 3
GREEN
DRIVE PIN 1 411,--- RED
GREEN
DRIVE PIN 4
WHITE/
— BLACK
ORANGE_}
MOTOR
MOTOR TERMINAL • MI NUMBERS MOTOR
CONNECTOR
PIN
4
,
CONNECTOR PIN
DRIVE PIN
WHITE/
1
4—
RED
—0. DRIVE PIN 4
BLACX
— VVHITE
BUCK —
DRIVE PIN 2 4— WH I
T
U
WHITEJ _0. DRIVE PIN 3
RED
GREEN
14-EAD
MOTORS SERIES CONN ECTIOM
POWER INPUT
The dc input power
is
connected to terminals 5 and 6 of the terminal strip
(Ji). Terminal 5 [Vm(+)] is the power supply plus (+) connection and pin 6
[Vom(-)] is the power supply minus (-) connection.
An unregulated supply similar to that shown In Figure 3.4 Is prefer-
able. If a regulated supply Is used, it must be capable of operating
with the added filter capacitor. A switching regulated supply may not
be suitable for use with this drive. It is Important that the capacitor
(Cl) be connected within three feet (0.9 meter) of the Input terminals.
The capacitor must be of the correct value and have the proper
current and voltage parameters (see list of components on page 7).
It is recommended that the power supply leads be twisted together (6
twists per foot).
NOTE:If the power supply is grounded, it must only be grounded on the
negative side or the short circuit protection will not operate properly.
GREEN
DRIVE PIN 4
ORANGE
WE IT
DRNEPN3
SR1
411
o.
,-,
S4 Vet
CI
1
+
1
DRIVE PIN I
DRIVE PIN 2
5
-LEAD MOTORS PARA1 1 FL CONNECTIONi
'These leads must be insulated and isolated from other leads or
ground.
Circled letters identify terminals for connector motors, numbers identify
those for terminal box motors.
NOTES:
The cable between the filter capacitor (Cl) and the drive
should be twisted (six twists per foot). Maximum wire
length is three feet.
Figure 3.3, Motor Wiring Configurations
Use #16 AWG or larger wire.
Figure 3.4
Typical Power Supply For A Single Drive Application
9
10
4.1 MECHANICAL SPECIFICATIONS
Size
(Inches).........
1.56 H x 4.13 W x 3.25 D
(mm)
40Hx105Wx830
Weight. .............
0.6 pounds (272 grams)
4.2 ELECTRICAL SPECIFICATIONS
DC Input Range
24 Vdc mkt, 40 Vdc max.
DC Current
see Motor Table
Drive Power Dissipation
(Worst Case)
35 waits
Components for circuit shown In Figure 3.4
Fl
1.5 ampere time delay, 250 volt
R1
5 ohm surge limiter. Phillips 2322-654-6156 or equivalent
Ti
130 VA, 24 Vac output
BR1
General Instrument GBPC3502 or equivalent
C1
470011. 5.5 ampere 20 kHz, 63 V rated, United Chemoon
530472F063H86 or equivalent
SECTION 4: SPECIFICATIONS
CAUTION: Do not toss torpor frame eke motor than those listed, or
the drive may be damaged. If a bluer frame size motor must be
used, consult the factory for ',commendations.
NOTE: Maximum reelstsrice Is total of motor plus cubic
4.4 MOTOR COMPATIBILITY
Motor Types
Superior Slo-Syn IA and KM Series
M Series Frame Sizes
1/1061 (NEMA 230) through M092 (NEMA 34)
KM series frame sizes
1041061 (NEMA 23) through
KML093 (NEMA 34)
Number of Connections
4, 6, 11
Minimum Inductance
0.5 millihenry
Maximum Resistance
0.25 x Vdc Supply/I Setting
Example:
Vdc 30
I Setting 3.5
R max.. 0.25 x 30/3.5 2.1 ohms
4.3 ENVIRONMENTAL SPECIFICATIONS
Temperature
Operating
+32* F to +1Z2" F
(0* C to +50* C) free air ambient Natural Con-
vestion. Maximum heat sink temperature of 158'
F (70' C) must be maintained. Forced-air cooling
may be required.
Storage
-40* F to +ifir F
(-40' C to +75' C)
Humidity
95% max. noncondensing
Allude
10,000 feet (3048 m) max.
11
12
MOTORS FOR USE
wmi
THE
4.5 CURRENT SETTINGS
SS2000MD4 TRANSLATOR/DRIVE
Motor
Wincing
Conner:-
ten
Current
Selling
(Amperes)
Power &wokCurrent
SlaneMN
(Amps. DC)
,
Maxims.
(Amps.
tic)
3.0
04061
Of
_
Series
2.5
1.0
14061
,
Of
Parallel
VS
,
1.0
21
14052
09
Series
3.0
1.0
2.5
M052
IN
,
Parallel
25
11
,
3.5
WM
09
ttedes
la
19
21
M063
CO
Parallel
3.5
1.0
3.5
81091
09
,
Series
3.0
,
1.0
1.5
04091
09
Parallel
3.5
to
3.0
04092
i
09
Series
3.0
13
2.0
14092
09
Parallel
3.5
1.0
3.0
MAL0S0F05
- -
2.5
1.0
1.5
P341.061F05
- -
2.5
12
1.5
KMUM1F11
- -
3.5
1.0
3.0
0041.062F07
- -
3.0
1.0
2.5
0041.081F13
,
-
-
3.5
1.0
4.0
KML053F07
-
-
3.0
11
2.0
1041.063F13 ,.,
- -
3.5
1.0
4.0
1041.091F07
- -
3.0
1.0
2.0
)(MOM F13
-
-
3.5
1.0
4.0
KML092F07
- -
,
3.0
11
25
10.11092F13
- -
3.5
1.0
,
4.0
03.4L093F07
-
-
33
1.8
25
Power
supply currents shown are measured al the output el the radii bridge In Firms
3.4.
14051, 040112 and 81063 motors Mil Inolude (.5,1.5,05, PC and FD versions. 14091
and M092 motors include PC and FD visions elliS at5 leads. Meters wNh windings
other thin those bled con be wed as long as the current ratings Mod onus motors
are net eiceeeded.
AN PM. motors kW have 4 bads.
The proper current setting for each rnotor is shown on the individual
torque vs. speed curies. Use this current level to obtain the torque
shown. Switches 1 through 7 are used Na select the current level. Select
the desired operating current by setting the appropriate switch to position
1 (ON). The OFF position is labeled Ir. Only one switch should be ON. If
two or more switches are ON, Na. one which selects the highest current
level will be the active switch. The switch settings are as follows:
Blahs
Current
Isatimml
None
0.5
1
0.75
2
1.0
3
1.5
4
2.0
5
2.5
3.0
7
3.5
4.6
STEP RESOLUTION
The number ci pulses per revokition is selected using position Sod the
switch described in Section 4.5. The following dwelt shows the correct
switch setting for each availsbie step resolution.
twitch Posttion il
lisp Resolution
Pulses Per
Revolution
o
mo
Full-Stet)
200
1 (on)
Hal-Step
400
13
14
MOTOR CURRENT &
STEP RESOLUTION
SWITCHES
J2
J1
Figure 4.1
Switches For Setting Current Level
And Step Resolution
4.7 SIGNAL SPECIFICATIONS
4.7.1 Terminal Assignments
All connections are made via the 4-pin terminal strip (J2).
J2 Pin
Assignment
1
OPTO
2
PULSE
3
DIR
4
AWO
4.7.2 Signal Descriptions
NOTE:
if you are using the drive with an MX2000, SS20001 or
SS2000I-V control, the READY input and the OPTO input
on the control must be jumpered together.
4.7.3 Level Requirements
OPTO
Voltage
4.5 to 6.0 volts dc
Current
16 mA per signal used
Other Signals
Voltage
Low
50.8 Vdc
Vdc
High
<OPTO
_OPTO- 1 volt
Current
Low
516 mA
High
50.2 mA
4.7.4 Timing Requirements
PULSE
Max. Frequency
20 kHz
Max. Rise And
Fall Times
1 microsecond
Min. Pulse Width. 25 microseconds
Other Signals
Response Time . 25 microseconds
When this signal is high, motor rotation will be clockwise.
Rotation will be counterclockwise when this signal is low.
Clockwise and counterclockwise directions are properly
oriented when viewing the motor from the end opposite the
mounting flange.
AWO
All Windings Off Input
When this signal is low, AC and DC current to the motor will
be zero.
Caution: There will be no holding torque when the
AWO signal Is low.
OPTO
Opto-Isolator Supply
User supplied power for the opto-isolators.
PULSE Pulse Input
A low to high transition on this terminal advances the motor
one step. The step size is determined by the Step Resolution
switch setting.
DIR
Direction Input
15
16
SECTION 5: TORQUE VERSUS SPEED CHAR-
ACTERISTICS
5.1 MOTOR PERFORMANCE
Al stepper motors exhbit instability at their
INIUrai
frequency and
harmonics of that frequency. Typically, this instability will occur at
speeds behveen 50 and 1000 full steps per second and, depending on
the dynamic motor load parameters, can cause excessive velocity
modulation or improper positioning. This type of instability is represented
by the open area at the
low
end of each Tomb vs. Speed curve.
There are also other instsbiNties which may cause a loos of brque at
stepping rates outside the range of natural resonance frequencies. One
such instability is broadly defined as mid-range instability. Usually, the
damping of the system and acceleration/deceleration through the reso-
nance areas aid in reducing instability tea level that provides smooth
*halt velocity and accurate positioning. If instability does cause unac-
ceptable performance under actual operating conditions, the following
techniques can be used to reduce velocity modulation.
1)
Avoid constant speed operation at the ',aloes unstable frequen-
cies. Select a base speed that is above the moles resonant fr-
equencies and adjust acceleration and deceleration to move the
motor through unstable regions quickly.
2)
The motor winding current can be reduced as described in Section
4.5. Lowering the current will reduce torque proportionally. The r-
educed energy delivered to the motor can decrease velocity mo-
dulation.
3)
Use half stepping to provide smoother operation and reduce the
effects of mid range instability. Note that hall stepping reduces the
shalt speed for a given pulse input rate.
ILLAUIVII4111111111
PSI MOM
aberreoLersteer.:
WOWeber
•
tonsivime
Suggested Sleeted* For Control Interlace
Figure 4.2
44 INDICATOR UGHTS
"FAJJLT" LED, Red
Lights to indicate over current condition. This condition is caused
by motor wiring errors on a ground fault.
Recovery from over current condition requires removing and then
rINWIgYinfl the Power.
5.2 TYPICAL TORQUE VERSUS SPEED CURVES
17
18
19
20
NOTE: The test conditions used when obtaining the torque versus speed
data are listed in the lower left-hand corner of each curve.
2000 (10)
4046(20)
0000(50)
6000(40)
10000(50)
SPEED- 1.6 DEGREE STEPS SEC (RPS)
M061-LE06 ETC. MOTORS, SERIES CONNECTED, FULL STEP
TORQUE • OUNCE
INCHES (Ncm)
(56(
(42)
40
(26)
20
(14)
1.1104.
•
1
o
0
2000(10)
4000(20)
6000(50)
100 (40)
10000(00)
SPEED
II
DEGREE STEPS / SEC (RPS
M061-LEOS ETC. MOTORS. SMRIES CONNECTED, .LF STEP
20601 0)
4600(00)
ION
,
s0)
0360 (46( 6606 )50)
SPEED - 1 *
DeOREe srLe5 ‘C-C 001,1
10144.004 Esc 6.0 Toots. .6
6
/
4
.0.04. COSoitcrEO, AAA tog.
2000(10)
4000)20)
6000 30)
100(40)
10000 (00)
SPEED • 1.2 DEGREE STEPS! SEC (RPS
0601-4000 000. MOTORS. PARALLEL CONNECTED. HALF STEP
TORQUE - OUNCE INCHES Nem)
(14)
2000 10)
4000(20)
6050 30)
0000)40)
10000)50)
SPEED • 1 DEGREE STEPS / SEC (11PS
1062•LEOS ETC MOTORS, SERIES CONNECTED, TOLL STEP
(63)
00
(42)
30
(21)
0
0
SO
(36)
60
(
42
)
(2
41
)
TORQUE OUNCE INCh ES 14=1
TORQUE • OUNCE INCHES Ncin
(
26
)
,
Mem)
64)
150
(106)
so
(.3)
(n)
60
(21)
60
(42)
so
(35)
TOROLIE -OUNCE INCHES Nom
2
. TORQUE - OUNCE INCHES
(140)
=V.
0
,
kLaN•1
2640(10)
2000 10)
4000)20)
6020)30)
9000 (40) 10000 (50)
SPE
-
ED - 1 II DEGREE STEPS
I SEC
(RPS
M062,600 ETC. MOTORS, SERIES CONNECTED, HALE STEP
420(2)
600 )4)
10006)
16006)
SPEED -1.0 DEGREE STEPS I SEC (RPS)
14003.1-LE09 ETC. MOTORS, SERIES CONNECTED, FULL STEP •
TORQUE - OUNCE INCHES Ncrn
2
. TONGUE. OUNCE INCHES Nom
(66)
(140)
160
60
(42)
(105)
100
40
po)
(
70
)
(05)
20
(14)
111.0.11
7
,
7;71.
2000)10)
4000
20)
5000(30)
MO 40)
10000)50)
400(2)
600)4)
1200)6) 1600)6)
2020)00)
SPEED - 1.0 DEGREE STEPS
I
SEC (RPS1
SPEED - 1 I DEGREE STEPS / SEC (RPS
1.1012-LE09 ETC. MOTORS. PARALLEL CONNECTED, FULL STEP
PAM-LEOS ETC. MOTORS, SERIES CONNECTED, HALF STEP •
TORQUE - OUNCE
20
INCH. Nom
120
TORQUE - OUNCE INCHES;Ncrn
(54)
(
64
)
60
(
42
)
$0
(
03
)
60
4o
(2.
(
42
)
30
20
(14) (21)
AMY.
2000 10)
4000(20)
6000 301
3000(40)
10000)60)
2000(10)
4000)20)
6000)20) 6000(40)
10000(50)
SPEED - 1.0 DEGREE STEPS) NEC (RPS
SPEED - 1.11 DECIRES ST EPS,
SEC
(RP61)
M062-LE06 ETC. MOTORS, PARALLEL CONNECTED. HALF STEP
140634,EOS ETC. MOTORS, PARALLEL CONNECTED,
ruLt.
STEP •
21
22
200
TORQUE • OUNCE PICHES/Ncen)
(140)
VIA
2000 (10)
4000)201
5000(30)
1000(20)
10000(50)
SPEED -1.1 DEGREE STEPS (SEC (OPS)
MOSS-LESS ETC 1.40TORS
s
PARALLEL CONNECTED, HALF STEP •
ZOO 10)
4000 203
1000 50)
0000(00) 0000050)
SPEED - 1.1 DEGREE STEPS
I
S. (RIPS
M0411,0411041 MOTOR.
&Ernes
CONNECTED. PULL STEP
000)4) 1600(0) 2400(12) 1000)15) 0000(20)
SPEED - 1 DEGREE STEPS / SEC (RIPS
5061•F06101 MOTOR, SERIES CONNECTED, HALE STEP
23
0000 )10)
4000)20)
6000(10)
0120 (40) 10400(50)
SPEED -1.1 DEGREE STEPS /SEC (PPS)
wra,oeios MOTOR, PARALLEL CONNECTED, PULL STEP
TORQUE - OUNCE INCNESiNcrn)
120
(
14
)
(25)
0000 10
4000)20)
4000 (30)
$000(40) 10000(50)
SPIED -1 DEGREE STEPS / SEC (RPS)
6011•FD81011 MOTOR, PARALLEL CONNECTED, HALF STEP
0
200 1)
400(2)
100(3)
010(4)
SPEED - 110/ORE. STEPS nil. (RFS)
MOO. PDC CO MOTOR, SERIES CONNECTED, PULL STEP
24
TORQUE -OUNCE INCHES Nor"
(140)
150
(105)
100
(70)
160
(112)
120
TORQUE • OUNCE INCHES (Nem)
1.1
X
1
13
1
40
(42)
X
(21)
uic
TORQUE -OUNCE INCNESINcon I
(117)
(M)
40
(
21
)
o
012L1lh,
40c
TORQUE • 0 UNCE INCHES (Ncan),
1
2
.
0
(210
(14
100
10..2
35.31
11000(40)
10000(50)
Ncm
05.9
TORQUE .
240
70.12
2000(10) 4000(20) 11003(30) 11000(40) 10000(20)
WEED Sftps/Sec
mo
(RPS)
KML061F11, 3.5 Amp
.00 (4)
1100(2)
2400(12)
6200(12) 4000(20)
SPEED - 1 8 DEGREE STEPS / SEC (RPS)
M0612,0810. MOTOR, PAPAL LPL CONNECTED, 144 LA STEP
25
11161=111=1=
•
ui
uuu
MESMI11111111•11
11111.111=11111
-
aiE
2000(10)
4000(20)
2000
(
22
)
SPEED Slep5/560 Or- 200 P412a010441
(RPS)
KML061 F05, 2.5 Amp
3521
26
400 2)
SOO 4)
1200 6)
1600(2)
2000)
SPEED - 1.. DEGREE STEPS / SEC (RPS
M042-FC41108 MOTOR, PARALLEL CONNECTED, FULL STEP
100
(126
120
(
24
)
(
42
)
0
2
. TORQUE - OUNCE INCHES Ncrn
(168
•
•
•
.
0
TORQUE • OUNCE INCHES
(.0
.111 Akre
11 LI:T
.
Ncan
105
TORQUE - In
__Ake
.
:
4celolt 1.45*
;
"
-
ORO
r1:2
,
202 2
1
4111461112861
(042
KML1EP05, 2.5 Amp
SOO
(210
200
(140
(70)
200 1)
400)2)
600)2)
SPEED • 12 DEGREE STEPS (SEC (RPS)
MON2-F0810. MOTOR, SERIES CONNECTED, HALF STEP
TORQUE - OUNCE INCHES Ncr8
SD i.joA
PisAIs4
4.e.
*
0
. .
. . .
ii
-1"2F(4,-i0 "APT
TORQUE • oz in
150
1 00
so
2000(10) 4000(20) 5000(30) 5000(40) 1000(50)
SPEED Steps/Sec [1
200 Pules/Rev]
(RPS)
KML062F13, 3.5 Amp
14crn
347.2
175.5
106A
35.31
0
2000(10) 4000(20) 1000(10) 100040)
1000
0
50
1
SPEED 00700000 (1 tr. 200 PulseePteA
(UPS)
KML063F07, 3.0 Arnp
27
TORQUE - oz
350
250
150
35.21
5000(25)
10000)
2000(10)
300010)
4050(20)
SPEED $eeps/Sec 11., 200 Pulsm/ReA
(UPS)
455
SI
.
0
I
P
id
OW:
'0
1
161.
1
1
5
!1
5
0:1
1
irlft
0
E
4133
4
045
5
1
48
IR
4
Y
143
FP. ."
5
?ire.
•
TC5ROUS - In
Hal 1 &
KML091F07, 3.0 Amp
50
Pep
p404
247.2
175.8
105.5
250
200
150
100
50
O
.
105
70.12
35.31
2000(10) 4000(20) 5000(30) 53000(40) 1000450)
WEED Steps/Sec 11 r- 200 Pulses/Rev!
(UPS)
Mal
1412
KML091F13, 3.5 Amp
28
TORQUE • OZ
700
Ncm
494..3
.0
Full Seep
Nall Step
1000(5)
2300(10)
0000(15)
4000(20)
SPEED Seeps.15.
itr
-
200 Pulses/Reel
fRPS)
KML092F07, 3.0 Amp
TORQUE -02 In
500
/53 1
211.3
70.02
5000(25)
Ncm
TORQUE -
SECTION 6: TROUBLESHOOTING
WARNING:
Motors connected to this drive can develop high torque and large
amounts of mechanical energy.
Keep clear of the motor shaft and all parts mechanically linked to the
motor shaft.
Turn off all power to the drive before performing work on parts
mechanically coupled to the motor.
If installation and operating instructions have been followed carefully, this
Unit should operate correctly. If the motor fails to step properly, the
following checklist will be help locate and correct the problem.
SOO
353.1
In General:
2.
5
•
Check all installation wiring carefully for wiring errors or poor connec-
tions.
211.0
300
Full Step
•
Check to see that the proper voltage levels are being supplied to the
200
141.2
unit.
Ralf SW
100
70.
•
Be sure that the motor is a correct model for use with this unit.
Specifically:
1000(5)
2000(10)
3000(16)
4000(20)
600025)
SPEED Steps/Sec
(tr.
2006000020.01
(RPS)
IF MOTOR DIRECTION IS REVERSED, Check For
KML092F13, 3.5 Amp
Reversed connections to the Motor Connector. Reversing the phase A or
TORQUE oz In
Nue
the phase B connections will reverse the direction of motor rotation.
1000
776.8
IF THE MOTOR MOTION IS ERRATIC, Check For:
500
36
Supply voltage out of tolerance.
Improper motion parameters (low speed, acceleration/deceleration, jog
300
211.9
speed, home speed and feed rate). Set parameters on controller supply-
ing pulse input to drive.
Pull Step
100
70.82
Filter capacitor missing or too low in value.
NO
step
1000(5)
2000(10)
3000(15)
4000(20)
500025)
SPEED Stepsnec (1.18
,
200 Pulses/Rev]
(RP'S)
KML093F07, 3.5 Amp
29
30
IF TORQUE IS LOW, Check Per.
Al Windings Off active.
Correct current setting.
Improper supply voltage.
V 'FAULT' INDICATOR MUT, Check For
Improper motor wiring
Grounded or shorted wiring to the motor or shorted motor
Improper motor two or inconect Current Select switch setting
If a malfunction occurs that cannot be corrected
by
making the preceding
checks, contact Superior Electric.
APPENDIX
A:
TROUBLESHOOTING ELECTRICAL INTIERFER-
ENCE PROBLEMS
Electrical interference problems we common with todays computer-
based controls, and such problems are often difficult to diagnose and
cure. II such a problem occurs with your system, the following checks
should be mad* to locate the cause of the problem.
1.
Check the quality of the ac line vokage using an oscilloscope
and a line monitor, such as the Superior Electric VMS series. N
line voltage problems exist, use appropriate line conditioning,
such as line fillers or isolation transformers.
2.
Be certain proper wiring practices are followed for locution,
grounding, wiring and relay suppression.
3.
Double check the grounding connections to be sure they are
good electrical connections and are as shod and direct as
possible.
4.
Try operating the drive with al suspected noise sources
switched off. N the drive functions properly, switch the noise
sources on again, one at a tkne, and isolate which ones are
causing the interference problems. When a noise source is
located, by rerouting wiring, suppressing relays or other mea-
sures to eliminate the problem.
Distribution Coast-to-Coast and international
Superior Electric products
we
re available nationwide through an
extensive authorized distributor netwoik. These distributors offer
literature, technical assistance and a wide range of models off the
shelf for fastest possible delivery.
In addition, Superior Electric sales engineers are conveniently located
to provide prompt attention to customers' needs. Call the nearest
office listed for ordering and application information or for the address
of the closest authorized distributor.
IN U.S.A. AND CANADA
383 Middle Street
Bristol, CT 06010
Tel: (860) 585-4500
FAX: 860-589-2136:
Fax: 1 800 766-6366
Customer Service: 1 800 787-3532
Product Application: 1 800 787-3532
Product Literature Request: 1 800 787-3532
Fax: 1 800 766-6366
Website: www.superioreloctric.00m
IN EUROPE
Warner Electric (Int.) Inc.
La Pieffoire
CH-1029 Villars-Ste-Croix, Switzerland
Tel: 41 021 631 33 55
Fax: 41 021 636 07 04
These products are sold adaeol to She eterialerd Limitation ot Liability and/or Warrenty of
Superior Electric.
The MOM to nuke engineering ralinemsnis on products le rimmed. Dimensions and
other details ire arkiect to change.
Sl
awri
made
lAkIde filnist • IRMA CT 04010
(N10)585-4500 •
escees-zi
su
31
400030443 REV. F
EON Ma
PrInInd In USA
Table of contents
