Superior SP33 Operator's manual

Superior Sump Pump
Instruction Manual &
Safety Warnings
Model SP33
• ALWAYS disconnect the pump from the power source before servicing or
making adjustments.
• NEVER handle the pump or motor with wet hands or when standing on a wet
or damp surface while the pump is plugged into the power source.
• MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE
AVAILABLE. This pump is wired with a 3-prong grounded plug. To reduce the
risk of electric shock, be certain that it is only connected to a properly
grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). If
you have a 2-prong receptacle, have a licensed electrician replace it with a
3-prong receptacle according to local codes and ordinances.
• NEVER bypass grounding wires or remove the ground prong from the plug.
• DO NOT use an extension cord. The electrical outlet should be within the
length of the pump’s power cord, and at least 4 feet above the floor level to
minimize potential hazards from flood conditions.
• DO protect the electrical cord from sharp objects, hot surfaces, oil, and
chemicals. Avoid kinking the cord.
• MAKE SURE the supply circuit has a fuse or circuit breaker rated to handle
the power requirements noted on the nameplate of the pump.
• DO NOT use the power cord or strain relief to carry the pump. Use the pump
handle. DO NOT expose the control unit to rain or snow.
• DO NOT operate the pump or control unit if it has been damaged in any way.
• DO NOT use sump pumps in pits handling raw sewage, salt water, or
hazardous liquids.
• DO NOT disassemble the pump or control unit. When service is required,
contact Standard Water Control Systems, Inc. at (800) 978-7867. Return the
product to the manufacturer for any repairs at the following address:
SAVE THESE INSTRUCTIONS.
This manual contains important SAFETY WARNINGS and OPERATING
INSTRUCTIONS for the Superior Sump Pump. You will need to refer to it
before attempting any installation or maintenance.
ALWAYS keep these instructions with the unit so that they will be easily
accessible. Failure to read and follow these warnings and instructions could
result in property damage, serious injury, or death.
Important Safety Instructions
Items included: You may also need:
Standard Water Control Systems, Inc.,
5337 Lakeland Ave. N
Crystal MN 55429
Pump
Choice of controller: float/sensor
Stainless steel hose clamp
1-1/2” rigid PVC pipe to connect
to the existing plumbing
A check valve or union
PVC pipe cleaner and cement
A surge protector
Risk of electric shock. To reduce this risk, observe the
following precautions.
WARNING
!
To reduce the risk of hazards that can cause injury or
property damage, observe the following precautions.
CAUTION
!
G/Wh = Gallons per Watt Hour G/Wh = GPH/(Amps x Volts)
Specifications
GPH @ 0’
GPH @ 10’
G/Wh
Pump Diameter
Volts
Amps
1/3 HP Model SP33
4100
2770
6.1
7.375”
115V, 60Hz
3.8
1-1/2”
discharge
SWC2
Deluxe Controler
and Dual Float
1/3 HP Pump
SP33

CONTROLLER
MOUNTED ON WALL
AC
OUTLET
DISCHARGE
PIPE
9d
BRICKS
CONTROLLER
MOUNTED ON WALL
AC
OUTLET
DISCHARGE
PIPE
UNION/CHECK
VALVE
FLOAT WIRE
PUMP WIRE
PIT COVER
FLOOR JOIST
SLOPE PIPE DOWN
SUMP PUMP
DUAL FLOAT
HOSE CLAMP
DRIVE MECHANISM
AIR BLEED HOLE
DRAIN TILE
Installation Instructions
Connecting the Pump and Controller
Prior to Installation
Deluxe Dual Float or
Ultimate Solid State Controller
Completing the Installation
""
"
9f
NOTICES
This installation must be in accordance with the National
Electric Code and all applicable local codes and ordinances.
WARNING
!
Make sure the outlet is single phase, 115V and 60Hz for all
the pump installations.
WARNING
!

Product Operation
Understanding the Warnings & Alarms
Maintenance Check List
Backup Installation
Dual Float Switch
The system is operating
The 9-volt battery low or slide switch is OFF
Pump, float or sensor problem
The Deluxe Dual Float Controller (SWC2)
Operating the Pump in a Continious Duty Application
AC power is out
Power Failure Alarm slide switch
1. The control box is not plugged in
2. The power to the house is out
3. The circuit breaker to that outlet has been tripped
4. The ground fault interrupter on that outlet has been tripped
5. A power brownout is taking place
1. The power is out and the Power Failure Alarm slide switch is in the OFF
position
2. The power is out and the 9V battery is discharged
3. The controller is not functioning. Contact the Standard Water Control
Systems service department
1. Remove all debris from the bottom of the pit.
2. Remove all debris floating in the water.
3. Remove all debris from the float switch cage or clean the sensor rod.
4. Fill the pit with water. Make sure pump turns on at the intended level.
5. While the pump is running, make sure pump is evacuating water at a good
pace.
6. While the pump is running, make sure a stream of water is escaping from the
air bleed hole. If not, clear the hole of any deposits or debris.
1. The 9-volt battery located in the top of the control box is coming to the end of
its useful life. Replace it with a new 9-volt alkaline battery.
2. The Power Failure Alarm switch is in the OFF position. It must be in the ON
position at all times, except when silencing an actual power failure condition.
The dual float switch contains two large floating
rings enclosed within a protective cage. Water will
", which will activate
the pump. If for any reason the lower float does
not activate the pump, the water will rise and
activate the second switch. As the pump
evacuates the water from the pit the floats will
drop. The pump will run for an additional 10
seconds to extend the cycle after the lower float
drops. Note: When mounting the float switch,
position the bottom of the cage at the height you
want the pump to activate.
The PHCC Pro Series Deluxe Dual Float Controller
features a series of warnings (audible and visual)
that pinpoint potential problems with the pump,
switch and power conditions. The controller will
sound an alarm when power has been interrupted,
when the pump has run for more than 10 minutes
continu- ously, or when the 9V battery is low. The
9V battery (sold separately) runs the controller
during a power outage, allowing it to sound an
alarm if the circuit breaker trips, the controller is
not plugged in securely, or the home’s power is
interrupted. Note: The 9V battery will only power
the switch, not the pump. The Deluxe Controller
has a dial (located in the battery compartment) to
adjust the number of seconds that the pump will
run after the float drops. The Deluxe Controller will
also run the pump once a week for approximately
four (4) seconds. This test will exercise the pump
and help ensure the pump is working properly.
There are several causes for power failure.
The most common causes are a power
outage by the electric company or a tripped
circuit breaker. Although the deluxe
controller can not run the pump, it will
sound an alarm indicating the loss of power.
This will allow the homeowner to address
the problem.
If this warning light and alarm are on, the
control box is not receiving AC power for
one of many reasons:
The Superior Sump Pumps are rated for continuous duty and may be used in
applications requiring continuous pumping including fountains, ponds, etc. For
use in any continuous duty application the pump should be plugged directly into
the wall outlet without the use of the controller. The outlet must be a single
phase properly grounded 3-prong receptacle, 115V, 60HZ (preferably with
ground fault circuit interrupt). For continuous duty operation, the pump must be
submerged at least 3/4 of the depth of the pump at all times.
This light should be ON and flashing at all times. It is included to indicate that
the system is monitoring the sump conditions. This light will not illuminate when:
Maintenance should be performed 1-2 times per year.
This key feature monitors the time that the float switch (or sensor rod) is up
continuously or in the activated position. It is unusual for a pump run for 10 or
more minutes continuously. This can occur for many different reasons. Either the
float is stuck in the up position, there is a mechanical problem with the pump, or
there is a problem with the plumbing connections. Please refer to the
Troubleshooting Guide on the back.
When the power goes out, the Pro Series AC sump pumps will not operate. For
protection during a power outage, a Pro Series battery backup system can be
installed. There are three systems with matching batteries that will provide
protection. The illustration at right is an example of a typical battery backup
installation.
When the controller is not receiving AC power, the monitoring features and the
audible alarms are powered by the 9-volt battery. This type of battery will power
the controller for many hours, but not indefinitely. Once the source of the AC
power alarm is determined, it is suggested that the Power Failure Alarm slide
switch be turned to the OFF position until the power is restored. This will
preserve the battery and silence the alarm. When AC power is restored, slide
this switch back to the ON position. Note: If the AC power is restored and the
slide switch is in the OFF position, the alarm and light for the 9-volt battery
warning will activate, even if the battery is good. This is a reminder to reset the
alarm. Slide the switch to the ON position. If the battery is good, the light will go
out. If the alarm continues to sound, replace the battery.
Dual Float Switch
DUAL FLOAT CONTROLLER
PLUGGED INTO
AC OUTLET
SURGE
PROTECTOR
FLOAT
WIRE
FLOAT
WIRE
PUMP
WIRE
PUMP
WIRE
AC
OUTLET
BACKUP SYSTEM
CONTROL UNIT
BATTERY
CABLE
BATTERY
+
-
CHECK
VALVE
PIT COVER
DRAIN TILE
BACKUP PUMP
FLOAT SWITCH
A/C FLOAT
SWITCH
MAIN
A/C PUMP
BATTERY
BACKUP PUMP

The pump will not start or run
Pump is not plugged in Plug pump in properly (see instructions)
Water is not high enough to activate the pump
Open circuit Check circuit breaker or fuse, and GFI reset button
Poor power source Check circuit line wires and cable*
Low voltage Check line wires and source voltage*
Bad power cable Replace with new cable*
Locked impeller Remove strainer and clear obstruction
Defective pump Replace pump with new pump
Thermal protector tripping or not
functioning
Locked impeller Remove strainer and clear obstruction
Incorrect power supply Check power supply source and voltage
Overburdened due to heavy sand content in the water
Pump running continuously with no water present
Pump starts and stops too
frequently
Float switch or sensor is mounted too low
Install or replace check valve
Clogged or frozen discharge Clear blockage or thaw frozen line
Blocked intake strainer Clear debris from intake strainer
drop down
Check valve installed with no air bleed hole in pipe or
pump Drill a bleed hole in the discharge pipe, or clean debris from the existing hole
Check valve is stuck or installed upside down Reverse or replace check valve. Make sure the check valve is installed with the
Sensor rod is obstructed with large amount of debris Clean debris from sensor rod
Check valve on secondary pump will not close and
water re-circulates with the system Replace the check valve on the secondary pump
Worn impeller Replace impeller & adjust spacing between impeller and cover
Partially blocked impeller Remove strainer and clear obstruction
Clogged or frozen discharge Clear blockage or thaw frozen line
Broken or leaking pipe Repair piping
Low power voltage Check power voltage, wires and cable condition
Check valve installed with no air bleed hole in pipe or
pump Drill a bleed hole in the discharge pipe, or clean debris from the existing hole
Check valve is stuck or installed upside down arrow pointing up and out of the pit
Pump is air locked Remove debris from the air bleed hole
Abnormal sound or vibration
Check valve on secondary pump will not close and
water re-circulates within the system Replace the check valve on the secondary pump
Blocked intake screen Clear debris from intake screen
Broken impeller Replace impeller with new one
5 seconds Pump is experiencing an anti air lock safety feature
No action is required.
Standard Water Control Systems, Inc. warrants to the end purchaser that its pumps, switch and control unit products are free from defective materials and workmanship for the
periods indicated below:
All parts and labor (excluding installation) for a period of:
The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the address listed below. Standard Water Control, Inc., at
its option, will either repair or replace the product and return it postage prepaid.
Warranty
Troubleshooting (Always unplug the pump from the controller before performing any maintencance)
*Consult a licensed electrician.
Model No. ______________________ Serial No. _______________________ Purchase Date _____________________
The unit must be shipped, freight prepaid, or delivered to Standard Water Control Systems, Inc. to provide the services described hereunder in either its original carton
and inserts, or a similar package affording an equal degree of protection.
The unit must not have been previously altered, repaired or serviced by anyone other than Standard Water Control Systems, Inc., or its agent; the serial number on the
unit must not have been altered or removed; the unit must not have been subject to accident, misuse, abuse or operated contrary to the instructions contained in the
accompanying manual.
The dealer's dated bill of sale, or installers invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.
chemicals or severe abrasive solutions; user abuse; misuse, neglect, improper maintenance, commercial or industrial use; improper connection or installation,
damages caused by lightning strikes; excessive surges in AC line voltage; water damage to the controller; other acts of nature, or failure to operate in accordance with
the enclosed written instructions.
STANDARD WATER CONTROL SYSTEMS, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY
EXPRESS OR IMPLIED WARRANTIES ON THIS PRODUCT. SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATION OF CONSEQUENTIAL OR
INDIRECT DAMAGE. THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS EXPRESS WARRANTY SHALL BE EXCLUSIVE AND IS IN LIEU OF ALL OTHER
WARRANTIES, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. THIS CUSTOMER'S EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY, OR OF ANY IMPLIED WARRANTY NOT EXCLUDED
HEREIN, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT.
Conditions
SP33

BRICKS
CONTROLLER
MOUNTED ON WALL
AC
OUTLET
DISCHARGE
PIPE
UNION/CHECK
VALVE
FLOAT WIRE
PUMP WIRE
PIT COVER
FLOOR JOIST
SLOPE PIPE DOWN
SUMP PUMP
DUAL FLOAT
HOSE CLAMP
DRIVE MECHANISM
AIR BLEED HOLE
DRAIN TILE
Dual Float
Switch
Installation Instructions
SWC2 Deluxe Dual Float Controller
Dual Float Switch
Installing the Dual Float
The Deluxe Dual Float Controller Model SWC2
Completing the Installation
AC power is out
Power Failure Alarm slide switch
The system is operating
The 9-volt battery is low
Pump or float problem
The 9-volt battery low or slide switch is OFF
Understanding the Warnings & Alarms
Installing the Deluxe Dual Float Controller
1. Mount the controller to the wall through the 4 holes on the cabinet using the
proper mounting hardware for the application. The controller should be
mounted at least 4"from the floor and within 4’ of the outlet.
2. Open the plastic door on the top of the unit and using a flat head screwdriver
adjust the dial to select the number of seconds that the pump will run after
the float drops. The dial can be adjusted from 5-45 seconds. The
manufacturer default is about 10 seconds. Install a 9V alkaline battery and
replace the plastic door.
3. Plug the control box into a properly grounded, 3-prong receptacle (preferably
with ground fault circuit interrupt). Then, plug the pump into the receptacle on
the control box. Do not use an extension cord.
4. Make sure the Power Failure Alarm slide switch is in the ON position.
1. Hold the float switch to the
discharge pipe so the cage is
below the bracket.
2. Secure the float to the pipe with the
enclosed hose clamp, but do not
completely tighten the clamp at
this time.
3. Position the float switch to a level
where the bottom of the float cage
is no lower than 3"above the
bottom of the pump. To avoid
debris pouring onto the float, it
should be positioned on the side of
the discharge pipe opposite the
drain tile.
Note: It is important to mount
the float below the drain tile
that empties into the pit.
Mounting it above the drain tile
would allow water to fill the
drain tile before the pump is
activated to pump out the water
4. Once the float switch is in the
desired position, tighten the clamp.
1. After the initial installation, be sure to check the pump operation by filling the
sump with water and observing the pump through one full cycle. When using
the dual float, the pump should run for 10 seconds after the float drops to its
original position.
2. Replace the pit cover making sure not to pinch or crimp the pump wire with
the cover. The pit cover either has a ‘hole punch’ that will allow the cord to be
passed through it, or a hole can be drilled in the cover.
1. The control box is not
plugged in
2. The power to the house is
out
3. The circuit breaker to that
outlet has been tripped
4. The ground fault
interrupter on that outlet
has been tripped
5. A power brownout is
taking place
1. The 9-volt battery located in the top of the control box is coming to the end of
its useful life. Replace it with a new 9-volt alkaline battery.
2. The Power Failure Alarm switch is in the OFF position. It must be in the ON
position at all times, except when silencing an actual power failure condition.
1. The power is out and the Power Failure Alarm slide switch is in the OFF
position
2. The power is out and the 9V battery is discharged
3. The controller is not functioning. Contact the Standard Water Control
Systems, Inc. service department
1. The 9-volt battery located in the top of the control box is coming to the end of
its useful life. Replace it with a new 9-volt alkaline battery.
2. The Power Failure Alarm switch is in the OFF position. It must be in the ON
position at all times, except when silencing an actual power failure condition.
The dual float switch contains two large
floating rings enclosed within a protective
",
which will activate the pump. If for any reason
the lower float does not activate the pump, the
water will rise and activate the second switch.
As the pump evacuates the water from the pit,
the floats will drop. The pump will run for an
additional 10 seconds to evacuate the pit
completely after the float drops. The float
switch wire includes a connector that can be
separated from the controller when the wire
needs to be threaded through small openings.
Note: When mounting the float switch,
position the bottom of the cage at the height
you want the pump to activate.
The PHCC Pro Series dual float
switch is easy to install by using the
enclosed stainless steel hose clamp.
There are several causes for power failure. The most common causes are a
power outage by the electric company or a tripped circuit breaker. Although the
deluxe controller can not run the pump, it will sound an alarm indicating the loss
of power. This will allow the homeowner to address the problem.
If this warning light and alarm are on, the control box is not receiving AC power
for one of many reasons:
This type of battery will power the controller for many hours, but not indefinitely.
Once the source of the AC power alarm is determined, it is suggested that the
Power Failure Alarm slide switch be turned to the OFF position until the power is
restored. This will preserve the battery and silence the alarm. When AC power is
restored, slide this switch back to the ON position.
Note: If the AC power is restored and the slide switch is in the OFF position, the
alarm and light for the 9-volt battery warning will activate, even if the battery is
good. This is a reminder to reset the alarm. Slide the switch to the ON position. If
the battery is good, the light will go out. If the alarm continues to sound, replace
the battery.
The benefit of this controller is that it will sound an alarm when problems exist or
maintenance is needed. The controller will also run the pump once a week for
approximately four (4) seconds. This test will exercise the pump and help ensure
the pump is working properly.
The PHCC Pro Series Deluxe Dual Float Controller features a series of warnings
(audible and visual) that pinpoint potential problems with the pump, switch and
power conditions. The controller will sound an alarm when power has been
interrupted, when the pump has run for more than 10 minutes continuously, or
when the 9V battery is low. The 9V battery (sold seperately) runs the controller
during a pawer outage, allowing it to sound an alarm if the circuit breaker trips,
the controller is not plugged in securely, or the home’s power is interrupted.
Note:The 9V battery will only power the switch, not the pump.
When the controller is not
receiving AC power, the monitoring
features and the audible alarms are
powered by the 9-volt battery.
This light should be ON and flashing at all times. It is included to indicate that the
system is monitoring the sump conditions. This light will not illuminate when:
This key feature monitors the time that the float switch is up continuously or
in the activated position. It is unusual for a pump run for 10 or more minutes
continuously. This can occur for many different reasons. Either the float is stuck
in the up position, there is a mechanical problem with the pump, or there is a
problem with the plumbing connections. Please refer to the Troubleshooting
Guide on the back.
Standard Water Control Systems, Inc.
5337 Lakeland Ave. N
Crystal MN 55429
1 (800) 978-7867
www.standardwater.com
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