Supreme Heating Heatseeker UniPanel User manual

NATIONAL
Heatseeker UniPanel®
User Manual
SA AWARDS OF
EXCELLENCE
2017 GOLD
QLD AWARDS OF
EXCELLENCE
2017 GOLD
AWARDS OF
EXCELLENCE
2017 GOLD
SA AWARDS OF
EXCELLENCE
2017 GOLD
SA AWARDS OF
EXCELLENCE
2017 GOLD
SA AWARDS OF
EXCELLENCE
2017 GOLD
NSW & ACT AWARDS
OF EXCELLENCE

supremeheating.com.au
1300 787 978
Head Oce
Bundoora
VIC 3083
P: [phone]
[e-mail]
NSW Oce
Smeaton Grange
NSW 2567
P: [phone]
[e-mail]
[e-mail]
QLD Oce
Brisbane
QLD 4001
M: 0455 064 765
[e-mail]
SA Oce
Wingeld
SA 5013
M: 0437 947 375
[e-mail]
WA Oce
South Fremantle
WA 6162
P: [phone]
[e-mail]

Heatseeker UniPanel®
Solar Pool Heating
01
General Information 02
Introduction to Heatseeker UniPanel® 02
Specications 02
Installation and Connection 04
Safety 04
Solar Location 04
Typical Arrangement 05
System Assembly 06
Accessories 07
Rail Mounting System 07
Accessories List 07
Controller Operation 08
AquaGen 5 Operating Instructions 08
LCD Screen 08
LCD Indicators 08
Mode Button 09
Temperature Setting (Up and Down Buttons) 09
Enter Button 10
Controller Troubleshooting 11
No Power To The Display 11
Pipe/Roof Sensor Faults 11
Pump Faults 12
Installer Setup 13
Additional Information 13
Solar Pump Operation 14
SS Series Solar Pump Operating Instructions 14
Starting the Pump 15
Pump Operation 15
Water Quality 15
Emptying the Hair and Lint Pot 16
Solar Pump Troubleshooting 16
Maintenance 17
General Maintenance 17
Panel, Rail & Mounting System 17
Vacuum Relief Valve 18
Solar Pump 19
Warranty Agreement 20
User Manual
Heatseeker UniPanel® Solar Pool Heating
Published September 2017

Heatseeker UniPanel®
Solar Pool Heating
02
General Information
Introduction to Heatseeker UniPanel®
Our design brief was simple... A rigid solar pool heating system manufactured to suit to
all applications in one unique compact design, and able to withstand the harsh impact of
Mother Nature.
This manual provides installation and operating instructions for the Heatseeker UniPanel®
solar pool heating system. Read this manual carefully before proceeding with the installation
and operation of your solar system. Consult your Heatseeker UniPanel® distributor with any
questions regarding the equipment.
Installation and service must be performed by a qualied installer. The manufacturer will not
be responsible for any damage to the system caused by improper installation, operation or
maintenance.
SPECIFICATIONS
Dimensions
Material UV Stabilised high density
polyethylene (HDPE) black
Panel width (port to port) 1136mm
Panel length (port to port) 1095mm
Gross area 1.2m²
Weight
Empty 8.4kg
Full 17.8kg
Water volume 9.4L
Live load 14.83kg/m²
Flow Rates
Minimum 1.8L/min/m²
Maximum 4.8L/min/m²
Recommended 3.3L/min/m²
Performance
Hail rating Rated to AS 2712-2007
Testing pressure 3.5 bar at 20°C
Operating pressure Up to 150kPa at 40°C
Eciency 86% at 1000W/m²
Temperature resistant -15°C to 115°C
Density 953kg/m³
Tensile strength 26MPa
Elongation at break 600%
Flexural modulus 1200MPa

Heatseeker UniPanel®
Solar Pool Heating
03
Specications
48.3
MANIFOLD
43
PORT DETAIL
880
20 SLOT
PORT DETAIL
1095 PORT TO PORT WIDTH
1136 PORT TO PORT WIDTH
1114 PANEL WIDTH ACROSS EDGES
1030 PANEL WIDTH ACROSS EDGES
985
460 SLOT

Heatseeker UniPanel®
Solar Pool Heating
04
Installation and Connection
Safety
Falls from heights can result in serious injury or death
Full attention must be paid to safe working practices at all times. Solar heating
systems are usually installed on an elevated structure and unless you have
the appropriate safety equipment for working at heights, you should employ
someone with experience and equipment to complete the installation for you.
Solar Location
When choosing the appropriate roof to position the solar collectors, the following important
things need to be considered:
1. Roof Orientation
The ideal roof in the Southern hemisphere varies slightly depending on location but as a rule
of thumb a North, West or at roof is acceptable.
2. Shade
Try to avoid positioning the solar collectors on a roof that is going to be shaded heavily
throughout the day. The best solar gains are made three hours either side of solar noon,
9am - 3pm or 10am - 4pm during day light savings for a North facing roof. Shading outside
these hours will have minimal eect on the overall performance.
If they are going to be shaded at some time during the day, then a larger collector can be
tted to compensate.
3. Position Solar Close to Pool Equipment
Shorter pipe runs require less pumping power and reduce installation costs. Long runs up to
50 metres have minimal eects on solar performance.
4. Size Of Roof
Will the solar system t on the roof? This has to be established from the ground or a ladder
with OH & S Regulations preventing access to the roof without a harness or rail system. A
quick measurement in most cases can be taken at ground level.

Heatseeker UniPanel®
Solar Pool Heating
05
Typical Arrangement

Heatseeker UniPanel®
Solar Pool Heating
06
System Assembly
Panel/PVC
Adaptor
Port Insert
Manifold
Coupling
Aluminium Rail
Coupling Cover
Manifold
Fixing Clip
Lock Nut
Rail End Cap
Rail Channel
Slider
Rail Joining Strip
BOTTOM MANIFOLD
CLIPS
BOTTOM MANIFOLD
CLIPS

Heatseeker UniPanel®
Solar Pool Heating
07
Accessories
Rail Mounting System
Accessories List
Manifold Coupling Coupling Cover Manifold Port Insert
Panel/PVC Adaptor Manifold Fixing Clip
Rail End Cap Rail Channel Slider Lock Nut
Aluminium Rail Rail Joining Strip

Heatseeker UniPanel®
Solar Pool Heating
08
Controller Operation
Controlling your solar system may no longer be a daily chore.
Supreme Heating has combined the latest technology, together with user friendly concepts in
the development of our extensive range of automatic controllers.
AquaGen 5 Operating Instructions
The AquaGen 5 is a premium range of automatic solar controllers with temperature adjustment,
heating, manual and standby mode features.
Aqua-Gen 5 Aqua-Gen 5BR Aqua-Gen 5PV
To determine what model controller you have, please refer to your quotation, invoice or the
model number can be found near the display screen of the unit.
For operating instructions on our entire controller range, please refer to our website
supremeheating.com.au
LCD Screen
The LCD screen displays the pool and roof temperatures, solar temperature limit, pump on
status, on/o/locked-out status and the time of day & date (clock).
LCD Indicators
There are arrow icons on the LCD screen that point to current mode text on the label.

Heatseeker UniPanel®
Solar Pool Heating
09
Mode Button
Pressing this button changes to the next mode of operation in the following order;
Heating / Manual / Standby.
Once the mode button is no longer being pushed then the selected mode of operation is
automatically saved.
Heating mode (Auto) is the normal operating mode for heating the pool.
Manual mode is for testing the pump installation on a cold or cloudy day. Once manual mode
is selected the pump will start. After manual mode time-outs, unit will return to the previous
mode.
Standby mode of operation is for o-season maintenance or if pool heating is not required. This
is a better option than turning o the controller as it will ush treated pool water through the
solar system as well as prolong pump bearing and mechanical seal life. The pump will run for 3
minutes each day at 10am.
The factory default for SOLAR MODE is Heating MODE
Temperature Setting (Up and Down Buttons)
Adjusting the temperature limit will allow the controller to heat the pool until the temperature
limit +½°C is achieved. Heating will then remain o until the sample wait period expires, if no
sample wait period is active the heating will remain o until the pool temperature drops ½°C
below the temperature limit setting. Due to rounding the actual heat may vary by up to ±½°C.
The ability to solar heat the pool will depend on weather conditions.
The factory default for SOL. LIMIT is 30°C

Heatseeker UniPanel®
Solar Pool Heating
10
Enter Button
Pressing the button will turn on the LCD backlight, pressing the button while the
backlight is lit will enter the SETTINGS MENU;
The following will be displayed; 1) EXIT
The menu system can be navigated using the or buttons, all selectable and changeable
values will ash on the LCD screen. Press the button to accept the currently displayed
(ashing) item.
All menu items are shown below;
1) EXIT
2) CLOCK
3) SYSTEM
1) EXIT
Press on this menu to return to automatic operation.
2) CLOCK
When selecting the clock you will have to set the time of day. Set hours then minutes.
3) SYSTEM
System sub-menu;
EXIT
COOLING
LCD TIME
HOURS
SYSTEM SUBMENU
EXIT Press on this menu to return to automatic operation.
COOLING
For situations where the pool water overheats beyond the set temperature limit due to direct
heating from the sun.
NOTE that heating & cooling is only allowed during the allowable time if solar run hours have been selected
LCD TIME Adjust the number of seconds the backlight remains on after the time a button was pressed.
(Select NONE for always on.)
HOURS
For hours of solar operation (24hr Clock) First selecting the start time in hour intervals
(6:00 – 12:00) Then the end time (12:00 – 21:00)
Factory default for installer setup is run from 12:00-12:00 (24hrs).

Heatseeker UniPanel®
Solar Pool Heating
11
Controller Troubleshooting
No Power To The Display
FAULT REASONS/SOLUTIONS
NO POWER TO THE
DISPLAY
Power point is faulty; test power point with known working appliance. If the power point
is operational, check the controller with another power point and if there is still no display,
then send the controller for repair.
Pipe/Roof Sensor Faults
The following are error messages caused by pool or roof sensor faults;
FAULT REASONS/SOLUTIONS
SENSOR DISCONNECTED Sensor cable unplugged from controller, cable damaged, bad cable join.
SENSOR SHORT CIRCUIT Sensor cable damaged, bad cable join.
ISOLATING
SENSOR FAULTS
Swap the sensor locations; simply put the pipe sensor in the roof socket and the roof sensor
in the pipe socket.
If the fault moves from pipe to roof or vice versa, then you can be certain that there is a
sensor fault. If the fault remains the same then the controller will need repair.
For sensor disconnected or short circuit faults, check for damage to the cable and repair if
required. If no damage can be found, replace the sensor. If the cable runs underground or
inspection is not possible, then cut the sensor from near the end of the cable and strip back
the wires and join them. If the controller reports a short circuit, then the cable is ne and you
may replace the sensor end if re-routing a new cable is not possible.
If the controller reports a short circuit while the cable is unplugged, then the controller
requires repair.

Heatseeker UniPanel®
Solar Pool Heating
12
Pump Faults
Ensure the controller has working sensors; otherwise the pump will not operate.
FAULT REASONS/SOLUTIONS
PUMP WILL NOT START
The pump will only ever run for the purpose of automatic heating if the pool is below the
temperature limit and solar conditions can provide heating. The pump may also run for a
ush in standby mode or for manual mode operation. If the controller reports that the pump
is o, then press select to enable manual mode. The relay inside should click and the pump
should operate. If the pump does not operate, then plug the pump into a power point and
test operation. If the pump is okay, then the controller requires repair.
PUMP WILL NOT STOP
Turn o power to the controller and ensure the pump stops. If the pump continues to operate,
then unplug it from the power point and connect it to the 240V socket marked PUMP at the
bottom of the controller.
Apply power to the controller and if the pump starts instantaneously before temperatures are
displayed, then there may be a fault with the controller. Since the controller shouldn’t run when
there is a sensor fault, disconnect the roof sensor and wait for approximately 30 seconds. If the
pump continues to run, then the controller requires repair.
POOL NOT HEATING
If the controller has stopped pumping and is displaying a higher temperature than expected, it
may be caused by a pump which is failing to prime. Check the pump and if necessary prime the
pump as per the pump manufacturers’instructions then reset the controller by turning it o/on.
RTC-FAIL
This can occur if the unit has been turned o for a prolonged period of time. Leave the unit on
for 30 seconds and this will allow charging of the supercapacitor. Next, turn it o for 30 seconds
before turning it back on.

Heatseeker UniPanel®
Solar Pool Heating
13
Installer Setup
TO ACCESS MENU PRESS ENTER AND SCROLL DOWN TO SYSTEM AND PRESS THE MODE BUTTON
WARNING PROFESSIONAL ONLY SETTINGS!
SYSTEM SUBMENU
RESTORE DEFAULTS Restore back to factory defaults.
RUN When the roof temperature rises to pool + RUN then the solar will start.
END When the roof drops below pool + END then the solar will stop.
FRZ?
Anti freeze function, when switched to ON will start the pump when the roof temperature
drops to the selected temperature and operates for 3 minutes every 30 minutes until the roof
temperature rises above the selected temperature.
BOIL?
Anti boil function, when switched to ON will start the pump when the roof temperature rises to the
selected temperature and operates for 5 minutes every 15 minutes until the roof temperature rises
above the selected temperature. Switched to OFF and USE PIPE PROTECTION option will be oered.
PIPE PROTECTION For use when Heatseeker UniPanels® cannot drain down and will require a wetted roof sensor for
this mode.
CAL Calibrate the pool sensor.
Additional Information
1. If any of the menu items are left unattended for 3 minutes the menu will time out and
automatically save all settings and return to automatic operation.
2. If a sensor fault is detected the controller will display which sensor and what the fault is.
3. Should power be interrupted for any reason, the controller will resume normal operation
when power is restored. All information will have been kept for up to 10 days.
4. If the controller has stopped pumping and is displaying a higher temperature than expected
it may be caused by a pump which is failing to prime, check the pump and if necessary prime
the pump as per the pump manufacturers’instructions then reset the controller by turning it
o/on.
5. Maximum combined rated output load for the 240V socket(s) is 9.98 Amps / 2395 Watts.
6. Degree of protection against moisture: IP33.
7. Store pool chemicals at least 3 metres safely away from all pool equipment.
8. If the power cord is damaged, do not use the controller; return the unit to the supplier for
repair.

Heatseeker UniPanel®
Solar Pool Heating
14
Solar Pump Operation
At Supreme Heating we only use quality pumps for our solar installations. The pool plumbing
conguration will determine what type of pump is used.
Warning! Hazardous Suction
Do not block water entry into ltration system with any part of your body as
the pressure can trap hair or body parts, causing severe injury or death. Do not
block suction. Turn o pump immediately if someone becomes trapped.
Do not use or operate swimming pools, spas or spa baths if a suction cover is
broken, missing or loose. Small children using the pool or spa must always
have close adult supervision.
SS Series Solar Pump Operating Instructions
A high performance, high head pump ideally suited
for solar applications. The SS series pump is Supreme
Heating’s premier pump designed to operate at high
pressures when high pressure is desired.
To determine which solar pump model you have, please
refer to your quotation, invoice or the model number can
be found on the product compliance plate.
For operating instructions on our entire pump range, please refer to our website
supremeheating.com.au

Heatseeker UniPanel®
Solar Pool Heating
15
Starting the Pump
To operate eciently and to prevent damage to the pump there must be a free ow of water to
and from the pump. Before starting ensure that:
• All pipe work is correctly sealed.
• The pool/spa water level is at the correct height.
• That all appropriate valves are open and there is nothing preventing the ow of water
through the system.
STARTING THE SS SERIES SOLAR PUMP
STEP 1 First prime the pump by removing the strainer basket lid and lling the strainer basket area with water.
Replace the lid, ensuring that it seals on the large O-ring.
STEP 2 Connect to the power supply and switch on.
STEP 3 Allow the pump to run, so that any air trapped in the pipe work and pump may be expelled.
STEP 4
If prime is not established within approximately 2 minutes, as evidenced by a strong ow of water from the
outlet, switch o the pump and repeat the procedure. Continued evidence of air under the hair and lint pot lid
indicates an air leak in the suction pipe work, which should be rectied to avoid pump damage.
Pump Operation
For optimum pump performance, the strainer basket housing should always be full of water and
free from air bubbles.
The water level of the pool should always be maintained to at least halfway up the skimmer box
ensuring water is in the pump at all times. From time to time it may be necessary to re-prime the
pump. This should be carried out as described above.
Water Quality
Maintaining balanced water chemistry is important to the life of your pump. Please consult your
local pool shop regularly to have your water tested.

Heatseeker UniPanel®
Solar Pool Heating
16
Emptying the Hair and Lint Pot
The hair and lint pot strainer basket should be inspected frequently through the transparent lid
and emptied when a build-up of debris is evident. Use the following instructions to empty.
EMPTYING THE HAIR AND LINT POT
STEP 1 Switch o pump.
STEP 2 Unscrew the hair and lint pot strainer basket lid anti-clockwise and remove.
STEP 3 Remove the hair and lint pot strainer basket by lifting upwards from its housing.
STEP 4 Empty the trapped debris from the basket. Hose out with water if necessary.
STEP 5 Check the hair and lint pot strainer basket for cracks and replace the strainer basket in the pump if okay.
STEP 6 Replace the lid and ensure that it seals on the large rubber O-ring. Firm hand tightness only is required.The
O-ring & thread can be lubricated with silicone grease.
Solar Pump Troubleshooting
FAULT REASONS/SOLUTIONS
PUMP WILL NOT START
• Solar controller is not triggering pump to turn on. Refer to controller instruction manual.
• Pump is not plugged into power.
• Blockage is preventing rotation.
• Electrical failure.
• Automatic overload is tripped. The pump has an in built thermal overload which will reset
automatically after the motor has cooled following an overheating period. Determine the cause
of overload.
NO WATER FLOW
• Pump is failing to self-prime. Check all water seals, add water to lint pot and manually re-start
until pump primes. Caution: Running pump dry will result in damage and void warranty.
• Valve closed – check valves on suction and discharge side of pump to ensure full water ow.
• Blockage is preventing rotation.
PUMP MAKING LOUD
NOISE
• Physical debris caught in impeller. Clear from pump body and restart, ensuring pump re-primes.
• Overheating has caused motor damage, and/or water ingress. Contact manufacturer for
repair options.
PUMP LEAKING
• Water leaking from seals – Check that O-rings on both union connections and pump lid are
greased and are not pinched or damaged.
• Water leaking from pump body – Contact manufacturer for repair options.

Heatseeker UniPanel®
Solar Pool Heating
17
Maintenance
General Maintenance
The solar system has been designed as an absorber of the sun’s energy to transfer heat into the
pool. Ideal protection of the lifespan of the system will occur if water is ushed through the
system regularly. Automation with‘Standby Mode’has been provided to facilitate this during the
winter period.
System Water Drain Down
The solar system must drain completely of water automatically. If the system is
unable to drain then this should be done manually and the systems controller
pump turned o.
Excessive hot water sitting idle in the panel during the summer months may
result in damage to piping if the system turns on. Please make sure the control
system is set to Pipe Protection. Refer to controller operation instructions on
page 08.
Failure to observe this instruction may cause damage and void all warranties
related to panels, pipe work and ttings.
The system should also be checked for any leaks during the inspection of the vacuum relief valve
(refer to page 18). If a leak occurs, it should be rectied immediately so as to avoid any roof or
property damage. Because most pools are salt chlorinated and chemically treated, if a leak is left
for long periods it will cause irreversible damage.
Check for leaks
Failure to abide by your maintenance schedule will void your warranty.
Panel, Rail & Mounting System
Keep clear of debris.
Debris should be removed from the surface of the panels and around the rail track mounting
system twice yearly. A build of debris will aect thermal performance if left on the surface of the
panels and can prevent the rail xing mechanisms to function correctly.

Heatseeker UniPanel®
Solar Pool Heating
18
Vacuum Relief Valve
The vacuum relief valve is installed at the base of the manifolds. The valve provides‘vacuum
relief’when the solar pump turns o by allowing the water to drain back to the pool. Air is drawn
into the system through the top of the valve due to gravitational forces opening the internal
seal. When the pump turns on water pressure will re-seal the vacuum relief valve. Air should be
expelled into the pool within 2-3 minutes depending on the size of the system and during this
period the resulting turbulence created will cause some associated noise.
Vacuum relief valves should be inspected regularly (2-4 months) during the months of
operation. If it is leaking or blocked (no surges of air returning to pool) it should be cleaned. This
can be done by pulling the cap o the top of the valve. Remove visible obstructions and wash
the components with water. The solar pump must be turned o before cleaning commences.
Vacuum relief valve maintenance
Failure to correctly install a vacuum relief valve in your system or inspect and
maintain its operation will void all warranties related to panels, pipe work
and ttings.