Supreme Heating HEATSEEKER Instruction Manual

INSTALLATION & USER MANUALINSTALLATION & USER MANUAL

jhojhowellll@[e-mail] eat m.au
[e-mail]
Heating Australian Pools For Over 30 Years.

Heatseeker Solar Pool Heating
Installation & User Manual 01
INSTALLATION & USER MANUAL
GENERAL INFORMATION 02
Introduction to Heatseeker solar pool
heating 02
INSTALLATION AND CONNECTION 03
Safety 03
Solar location 03
CONTROLLER OPERATION 04
AquaGen 5 operating instructions 04
LCD screen 04
LCD indicators 04
Mode button 05
Temperature setting (up and down buttons) 05
Enter button 06
CONTROLLER TROUBLESHOOTING 07
No power to the display 07
Pipe/roof sensor faults 07
Pump faults 08
Installer set up 09
Additional information 09
SOLAR PUMP OPERATION 10
BX Series solar pump operating instructions 10
Starting the pump 11
Pump operation 11
Water quality 11
Maintenance 12
SOLAR PUMP TROUBLESHOOTING 12
MAINTENANCE 13
General maintenance 13
Vacuum relief valve 14
Solar pump 15
Repairing a broken barb 16
Repairing a hole in the collector 18
WARRANTY AGREEMENT 20
NOTES 22

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GENERAL INFORMATION
INTRODUCTION TO HEATSEEKER SOLAR POOL HEATING
Solar heating installed on a pool will give you a swimming season of 6 - 9 months
depending on where you are situated in Australia. This is approximately double an
unheated pool swimming season. The pool is heated by circulating water through
the solar collector where it absorbs the suns energy.
Solar systems normally incorporate a separate pump and automatic controller to
maximise heat gain and can be tted to existing pools. With proper maintenance,
your solar pool heating system should provide many years of trouble-free service.
• Higher efciency to allow optimum heat gain
• Quality products for added strength and durability
• Innovative products to achieve maximum aesthetic appeal and to maintain
property value
• Easy operation and low maintenance
• Supports local economy
DIGITAL
CONTROLLER
POOL SENSOR
FROM POOL
SOLAR PUMP
TO POOL
AIR
VALVE
COLLECTOR
SUPPLY
HEADER
ROOF SENSOR
RETURN HEADER

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INSTALLATION AND CONNECTION
SAFETY
ATTENTION
Falls from heights can result in serious injury or death
Full attention must be paid to safe working practices at all times.
Solar heating systems are usually installed on an elevated
structure and unless you have the appropriate safety equipment
for working at heights, you should employ someone with
experience and equipment to complete the installation for you.
SOLAR LOCATION
When choosing the appropriate roof to position the solar collectors, the following
important things need to be considered:
1. Roof Orientation
The ideal roof in the Southern hemisphere varies slightly depending on location
but as a rule of thumb a North, West or at roof is acceptable.
2. Shade
Try to avoid positioning the solar collectors on a roof that is going to be shaded
heavily throughout the day. The best solar gains are made three hours either
side of solar noon, 9am - 3pm or 10am - 4pm during day light savings for a
North facing roof. Shading outside these hours will have minimal effect on the
overall performance.
If they are going to be shaded at some time during the day, then a larger
collector can be tted to compensate.
3. Position Solar Close to Pool Equipment
Shorter pipe runs require less pumping power and reduce installation costs.
Long runs up to 50 metres have minimal effects on solar performance.
4. Size Of Roof
Will the solar system t on the roof? This has to be established from the ground
or a ladder with OH & S Regulations preventing access to the roof without a
harness or rail system. A quick measurement in most cases can be taken at
ground level.

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CONTROLLER OPERATION
Controlling your solar system may no longer be a daily chore.
Supreme Heating has combined the latest technology, together with user friendly
concepts in the development of our extensive range of automatic controllers.
AQUAGEN 5 OPERATING INSTRUCTIONS
The AquaGen 5 is a premium range of automatic solar controllers with
temperature adjustment, heating, manual and standby mode features.
AquaGen 5 AquaGen 5BR AquaGen 5PV
To determine what model controller you have, please refer to your quotation,
invoice or the model number can be found near the display screen of the unit.
For operating instructions on our entire controller range, please refer to our
website supremeheating.com.au
LCD SCREEN
The LCD screen displays the pool and roof temperatures, solar temperature limit,
pump on status, on/off/locked-out status and the time of day & date (clock).
LCD INDICATORS
There are arrow icons on the LCD screen that point to current mode text on the
label.

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MODE BUTTON
Pressing this button changes to the next mode of operation in the following order;
Heating / Manual / Standby.
Once the mode button is no longer being pushed then the selected mode of
operation is automatically saved.
Heating mode (Auto) is the normal operating mode for heating the pool.
Manual mode is for testing the pump installation on a cold or cloudy day. Once
manual mode is selected the pump will start. After manual mode time-outs, unit
will return to the previous mode.
Standby mode of operation is for off-season maintenance or if pool heating is
not required. This is a better option than turning off the controller as it will ush
treated pool water through the solar system as well as prolong pump bearing and
mechanical seal life. The pump will run for 3 minutes each day at 10am.
ATTENTION
The factory default for SOLAR MODE is Heating MODE
TEMPERATURE SETTING (UP AND DOWN BUTTONS)
Adjusting the temperature limit will allow the controller to heat the pool until the
temperature limit +½°C is achieved. Heating will then remain off until the sample
wait period expires, if no sample wait period is active the heating will remain off
until the pool temperature drops ½°C below the temperature limit setting. Due to
rounding the actual heat may vary by up to ±½°C.
The ability to solar heat the pool will depend on weather conditions.
ATTENTION
The factory default for SOL. LIMIT is 30°C

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ENTER BUTTON
Pressing the button will turn on the LCD backlight, pressing the button while
the backlight is lit will enter the SETTINGS MENU;
The following will be displayed; 1) EXIT
The menu system can be navigated using the or buttons, all selectable and
changeable values will ash on the LCD screen. Press the button to accept the
currently displayed (ashing) item.
All menu items are shown below;
1) EXIT
2) CLOCK
3) SYSTEM
1) EXIT
Press on this menu to return to automatic operation.
2) CLOCK
When selecting the clock you will have to set the time of day. Set hours then
minutes.
3) SYSTEM
System sub-menu;
EXIT
COOLING
LCD TIME
HOURS
SYSTEM SUB-MENU
EXIT Press on this menu to return to automatic operation.
COOLING
For situations where the pool water overheats beyond the set temperature limit
due to direct heating from the sun.
NOTE that heating & cooling is only allowed during the allowable time if solar run hours have
been selected
LCD TIME Adjust the number of seconds the backlight remains on after the time a button was
pressed. (Select NONE for always on.)
HOURS
For hours of solar operation (24hr Clock). First selecting the start time in hour
intervals (6:00 – 12:00). Then the end time (12:00 – 21:00)
Factory default for installer setup is run from 12:00-12:00 (24hrs).

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CONTROLLER TROUBLESHOOTING
NO POWER TO THE DISPLAY
FAULT REASONS/SOLUTIONS
NO POWER TO THE
DISPLAY
Power point is faulty; test power point with known working appliance. If the
power point is operational, check the controller with another power point and if
there is still no display, then send the controller for repair.
PIPE/ROOF SENSOR FAULTS
The following are error messages caused by pool or roof sensor faults;
FAULT REASONS/SOLUTIONS
SENSOR
DISCONNECTED Sensor cable unplugged from controller, cable damaged, bad cable join.
SENSOR SHORT
CIRCUIT Sensor cable damaged, bad cable join.
ISOLATING
SENSOR FAULTS
Swap the sensor locations; simply put the pipe sensor in the roof socket and the
roof sensor in the pipe socket.
If the fault moves from pipe to roof or vice versa, then you can be certain that
there is a sensor fault. If the fault remains the same then the controller will need
repair.
For sensor disconnected or short circuit faults, check for damage to the cable
and repair if required. If no damage can be found, replace the sensor. If the
cable runs underground or inspection is not possible, then cut the sensor from
near the end of the cable and strip back the wires and join them. If the controller
reports a short circuit, then the cable is ne and you may replace the sensor end
if re-routing a new cable is not possible.
If the controller reports a short circuit while the cable is unplugged, then the
controller requires repair.

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PUMP FAULTS
Ensure the controller has working sensors; otherwise the pump will not operate.
FAULT REASONS/SOLUTIONS
PUMP WILL NOT START
The pump will only ever run for the purpose of automatic heating if the pool
is below the temperature limit and solar conditions can provide heating. The
pump may also run for a ush in standby mode or for manual mode operation.
If the controller reports that the pump is off, then press select to enable manual
mode. The relay inside should click and the pump should operate. If the pump
does not operate, then plug the pump into a power point and test operation. If
the pump is okay, then the controller requires repair.
PUMP WILL NOT STOP
Turn off power to the controller and ensure the pump stops. If the pump continues
to operate, then unplug it from the power point and connect it to the 240V socket
marked PUMP at the bottom of the controller.
Apply power to the controller and if the pump starts instantaneously before
temperatures are displayed, then there may be a fault with the controller. Since the
controller shouldn’t run when there is a sensor fault, disconnect the roof sensor and
wait for approximately 30 seconds. If the pump continues to run, then the controller
requires repair.
POOL NOT HEATING
If the controller has stopped pumping and is displaying a higher temperature than
expected, it may be caused by a pump which is failing to prime. Check the pump
and if necessary prime the pump as per the pump manufacturers’ instructions then
reset the controller by turning it off/on.
RTC-FAIL
This can occur if the unit has been turned off for a prolonged period of time. Leave
the unit on for 30 seconds and this will allow charging of the supercapacitor. Next,
turn it off for 30 seconds before turning it back on.

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INSTALLER SETUP
TO ACCESS MENU PRESS ENTER AND SCROLL DOWN TO SYSTEM AND PRESS
THE MODE BUTTON
WARNING PROFESSIONAL ONLY SETTINGS!
SYSTEM SUB-MENU
RESTORE DEFAULTS Restore back to factory defaults.
RUN When the roof temperature rises to pool + RUN then the solar will start.
END When the roof drops below pool + END then the solar will stop.
FRZ?
Anti freeze function, when switched to ON will start the pump when the roof
temperature drops to the selected temperature and operates for 3 minutes every
30 minutes until the roof temperature rises above the selected temperature.
BOIL?
Anti boil function, when switched to ON will start the pump when the roof
temperature rises to the selected temperature and operates for 5 minutes every 15
minutes until the roof temperature rises above the selected temperature. Switched
to OFF and USE PIPE PROTECTION option will be offered.
PIPE PROTECTION For use when Heatseeker UniPanels® cannot drain down and will require a wetted
roof sensor for this mode.
CAL Calibrate the pool sensor.
ADDITIONAL INFORMATION
1. If any of the menu items are left unattended for 3 minutes the menu will time out and
automatically save all settings and return to automatic operation.
2. If a sensor fault is detected the controller will display which sensor and what the fault is.
3. Should power be interrupted for any reason, the controller will resume normal operation when
power is restored. All information will have been kept for up to 10 days.
4. If the controller has stopped pumping and is displaying a higher temperature than expected it may
be caused by a pump which is failing to prime, check the pump and if necessary prime the pump as
per the pump manufacturers’ instructions then reset the controller by turning it off/on.
5. Maximum combined rated output load for the 240V socket(s) is 9.98 Amps / 2395 Watts.
6. Degree of protection against moisture: IP33.
7. Store pool chemicals at least 3 metres safely away from all pool equipment.
8. If the power cord is damaged, do not use the controller; return the unit to the supplier for repair.

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SOLAR PUMP OPERATION
At Supreme Heating we only use quality pumps for our solar installations. The pool
plumbing conguration will determine what type of pump is used.
ATTENTION
Warning! Hazardous Suction
Do not block water entry into ltration system with any part of
your body as the pressure can trap hair or body parts, causing
severe injury or death. Do not block suction. Turn off pump
immediately if someone becomes trapped.
ATTENTION
Do not use or operate swimming pools, spas or spa baths if a
suction cover is broken, missing or loose. Small children using the
pool or spa must always have close adult supervision.
BX SERIES SOLAR PUMP OPERATING INSTRUCTIONS
A high performance, high head pump ideally
suited for the modern pool or spa with extensive
equipment such as chlorinators, heaters and in
oor cleaning.
To determine which solar pump model you have,
please refer to your quotation, invoice or the
model number can be found on the product
compliance plate.
For operating instructions on our entire pump range, please refer to our website
supremeheating.com.au

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STARTING THE PUMP
To operate efciently and to prevent damage to the pump there must be a free
ow of water to and from the pump. Before starting ensure that:
• All pipe work is correctly sealed.
• The pool/spa water level is at the correct height.
• That all appropriate valves are open and there is nothing preventing the ow of
water through the system.
STARTING THE BX SERIES SOLAR PUMP
STEP 1
Prime pump if hair and lint pot is dry as follows - Close off valve on suction line if
present. Remove lint pot lid. Fill lint pot chamber with water. Replace and secure
lint pot lid and seal.
STEP 2 Open all valves, allowing uid to ow through pump.
STEP 3 Switch on power to pump.
STEP 4
If some ow of water does not establish within one half minute, switch off and
prime pump again. If pump does not prime within 3 attempts, check all suction
connections for sealing. If these are satisfactory, a check or foot valve is required
to hold water for prime.
STEP 5
If the water ow through the pump is always tedious to obtain at start-up after
cleaning the lint basket, then an examination of the system to establish a reason
and correct the cause is recommended. eg. Check valve, air leaks, faulty seal,
cracked lint pot etc.
PUMP OPERATION
For optimum pump performance, the strainer basket housing should always be full
of water and free from air bubbles.
The water level of the pool should always be maintained to at least halfway up the
skimmer box ensuring water is in the pump at all times. From time to time it may be
necessary to re-prime the pump. This should be carried out as described above.
WATER QUALITY
Maintaining balanced water chemistry is important to the life of your pump. Please
consult your local pool shop regularly to have your water tested.

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MAINTENANCE
AstralPool pumps are designed to operate for extended periods with minimal
attention or maintenance. Following are the periodic maintenance requirements:
1. Keep the lint basket clean - empty it regularly. Blocked lint basket or suction pipe and no
water ow can cause overheating with consequent pipe and pump components failure
and meltdown.
2. Apply suitable waterproof grease to the lint pot “O” ring to ensure positive seal.
3. Ensure electrical passage for cooling airow to prevent fusing or shock hazards.
4. Maintain clear passage for cooling airow to prevent overheating of motor.
5. Maintain water in good chemical balance.
6. Do not allow quantities of sand or grit to continuously pass through pump to prevent “sand
blasting” erosions (use lter sock in lint basket if sand etc is being picked up by vacuum).
7. Do not over-tighten strainer lid. Never use a tool or handle to tighten lid, the lid is designed to
prevent this from happening.
8. Do not add pool salt, chlorine, acid or other chemicals directly to your skimmer. This may
result in damage to your pump and could void your warranty.
SOLAR PUMP TROUBLESHOOTING
FAULT REASONS/SOLUTIONS
PUMP WILL NOT START
• Solar controller is not triggering pump to turn on. Refer to controller instruction
manual.
• Pump is not plugged into power.
• Blockage is preventing rotation.
• Electrical failure.
• Automatic overload is tripped. The pump has an in built thermal overload which
will reset automatically after the motor has cooled following an overheating
period. Determine the cause of overload.
NO WATER FLOW
• Pump is failing to self-prime. Check all water seals, add water to lint pot and
manually re-start until pump primes. Caution: Running pump dry will result in
damage and void warranty.
• Valve closed – check valves on suction and discharge side of pump to ensure full
water ow.
• Blockage is preventing rotation.
PUMP MAKING LOUD
NOISE
• Physical debris caught in impeller. Clear from pump body and restart, ensuring
pump re-primes.
• Overheating has caused motor damage, and/or water ingress. Contact
manufacturer for repair options.
PUMP LEAKING
• Water leaking from seals – Check that O-rings on both union connections and
pump lid are greased and are not pinched or damaged.
• Water leaking from pump body – Contact manufacturer for repair options.

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MAINTENANCE
GENERAL MAINTENANCE
The solar system has been designed as an absorber of the sun’s energy to transfer
heat into the pool. Ideal protection of the lifespan of the system will occur if water
is ushed through the system regularly. Automation with ‘Standby Mode’ has been
provided to facilitate this during the winter period.
ATTENTION
‘Flush’ the System
Long term non-operation of the system can result in premature
failure of the solar system and will void the warranty.
The system should also be checked for any leaks during the inspection of the
vacuum relief valve (refer to vacuum relief valve section). If a leak occurs, it should
be rectied immediately so as to avoid any roof or property damage. Because
most pools are salt chlorinated and chemically treated, if a leak is left for long
periods it will cause irreversible damage.
ATTENTION
Check for leaks
Failure to abide by your maintenance schedule will void your
warranty.

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VACUUM RELIEF VALVE
The vacuum relief valve is installed at the base of the manifolds. The valve provides
‘vacuum relief’ when the solar pump turns off by allowing the water to drain
back to the pool. Air is drawn into the system through the top of the valve due to
gravitational forces opening the internal seal. When the pump turns on water
pressure will re-seal the vacuum relief valve. Air should be expelled into the pool
within 2-3 minutes depending on the size of the system and during this period the
resulting turbulence created will cause some associated noise.
Vacuum relief valves should be inspected regularly (2-4 months) during the
months of operation. If it is leaking or blocked (no surges of air returning to pool)
it should be cleaned. This can be done by pulling the cap off the top of the valve.
Remove visible obstructions and wash the components with water. The solar pump
must be turned off before cleaning commences.
ATTENTION
Vacuum relief valve maintenance
Failure to correctly install a vacuum relief valve in your system
or inspect and maintain its operation will void all warranties
related to collectors, pipe work and ttings.

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SOLAR PUMP
Our range of solar pumps are designed to operate for extended periods without
any attention or maintenance.
Following are the periodic maintenance requirements:
1. Keep lint basket clean - empty it regularly.
ATTENTION
Lint basket maintenance
Blocked lint basket or suction pipe and no water ow
can cause overheating with consequent pipe and pump
components failure and meltdown (if applicable).
2. Apply suitable waterproof grease to the lint pot ‘O’ ring to ensure positive seal.
3. Ensure electrical passage for cooling airow to prevent fusing or shock hazards.
4. Maintain a clear passage for cooling airow to prevent overheating of motor.
5. Maintain water in good chemical balance.
6. Do not allow quantities of sand or grit to continuously pass through pump to
prevent “sand blasting” erosions (use lter sock in lint basket if sand, etc. is
being picked up by vacuum).
7. Do not over tighten strainer lid. Never use a tool or handle to tighten lid.
8. Do not add pool salt, chlorine, acid or other chemicals directly to your skimmer.
ATTENTION
Do not add chemicals directly to skimmer
This may result in damage to your pump and may void your
warranty.

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INSTRUCTIONS
STEP 1: Strip the collector back and cut the end of the
broken barb just below the joining barb to remove it.
STEP 2: Drill out the hole using a 8.5 - 8.7mm drill bit.
Be careful if the drill bit is new.
STEP 3: Clean the hole to remove any excess
materials.
STEP 4: Place a grommet into the cleaned hole.
REPAIRING A BROKEN BARB
You will require a repair kit which includes: collector, pressure sleeves, joining barbs
and grommets.

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INSTRUCTIONS
STEP 5: Lubricate the hole and insert a joining barb.
STEP 6: Peel the excess collector back to expose a
single strip.
STEP 7: Place a pressure sleeve over the strip. Apply
a lubricant onto the barb and push the strip onto the
barb.
STEP 8: Push the pressure sleeve down over the
strip to secure.

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INSTRUCTIONS
STEP 1: Squeeze the collector upward to expose the
hole in the collector.
STEP 2: Cut the webbing between the tubes on either
side of the hole.
STEP 3: Expose approximately 5cm of collector
around the hole.
STEP 4: Cut the collector on either side of the hole
to remove it.
REPAIRING A HOLE IN THE COLLECTOR
You will require a repair kit which includes: collector, pressure sleeves, joining barbs
and grommets.