Surco Products DH1002 User manual

FOR JEEP WRANGLER, YJ, TJ, JK, AND JL WITH ORIGINAL EQUIPMENT DOORS.
CAREFULLY READ ALL INSTRUCTIONS BEFORE PROCEEDING WITH ASSEM-
BLY/USE. THIS PRODUCT IS DESIGNED TO BE MOUNTED TO A WALL THAT
HAS STUDS SPACED 16” ON CENTER. DUE TO DIFFERENCES IN BUILDING
MATERIALS, MOUNTING HARDWARE IS NOT SUPPLIED. FAILURE TO SECURE
PRODUCT TO STUDS CAN RESULT IN DAMAGE TO PRODUCT, PROPERTY, OR
SERIOUS INJURY.
DOOR HOLDER BRACKET
FOR JEEP WRANGLER
DLXWMDH - 4/2020
6ADJUST THE DOOR STRAP RETAINER VIA THE ADJUSTABLE PEG FOR
DOOR RETENTION. WEAVE STRAP AS SHOWN AND ELIMINATE SLACK.
REPEAT FOR THE REMAINING DOOR. PROPER ADJUSTMENT PREVENTS
DOOR FROM SWINGING OUTWARD.
5ENSURE BRACKET IS SECURED. LOCATE THE INSERT THAT WILL FIT YOUR
JEEP AND INSTALL INTO THE DOOR BRACKET. CAREFULLY LIFT THE JEEP
DOOR AND INSERT DOOR HINGE PINS INTO THE INSERT AS SHOWN. THE
LOWER BRACKET HAS SLOTTED HOLES FOR ADJUSTMENT FOR DIFFER
ENT PIN LOCATIONS. LIFT THE BRACKET UNTIL IT FULLY SEATS DOOR PIN
AND TIGHTEN BOLTS FOR LOWER DOOR SUPPORT.

1ASSEMBLE THE BRACKET AND BRACKET DOOR SUPPORTS WITH THE
PROVIDED BOLTS, WASHERS, AND NUTS. THE LOWER BRACKET
SUPPORTS SHOULD BE INSTALLED WITH THE LONG SLOTTED HOLES
FOR DOOR SIZE ADJUSTMENTS DEPENDING ON JEEP MODEL.
2USING A STUD FINDER, LOCATE THE STUDS ON YOUR INSTALLATION
WALL. THE DOOR HOLDER BRACKET SHOULD BE MOUNTED AT LEAST 48”
FROM FLOOR. AS SHOWN, THE NUT RETAINERS WELDED ONTO THE
FRAME SHOULD BE POSITIONED TOWARDS THE BOTTOM.
3POSITION/ MARK THE MOUNTING POSITION. USE THE BRACKET FOR
REFERENCE AND DRILL 1/4” PILOT HOLES IN EACH STUD CENTER. PILOT
HOLES SHOULD BE AT LEAST 2” INTO THE STUD. ASSEMBLE AND INSTALL
THE DOOR STRAP RETAINERS BY SCREWING INTO NUT RETAINERS.
WOOD STUDS WOOD STUDS WOOD STUDS WOOD STUDS WOOD STUDS WOOD STUDS WOOD STUDS
48.0”
HEIGHT
USE BRACKET
AS HOLE TEMPLATE
DRILL 1/4”
PILOT HOLES
MINIMUM 2”
INTO STUD
4DETERMINE THE PROPER LENGTH 5/16” LAG BOLTS FOR YOUR APPLICA
TION. BOLTS MUST BE EMBEDDED AT LEAST 2” INTO STUD. USING 5/16”
LAG BOLTS AND 5/16” FLAT WASHERS, ATTACH THE DOOR HOLDER
BRACKET TO THE WALL. TIGHTEN THE UPPER DOOR SUPPORTS FULLY.
DETERMINE 5/16”
LAG BOLT LENGTH
FOR YOUR APPLICATION