Surefire Buran-100ST-ESG User manual

Powder installation
«Buran-100ST-ESG»
TECHNICAL PASPORT
AND OPERATION MANUAL

2
1. Designation
The powder fire extinguishing installation “Buran-100ST-ESG” (hereinafter
referred to as the installation) is a set of two powder fire extinguishing modules
“Buran-50ST” (U1) with ESG-0.5 electric igniters, placed on a special stand and
designed for localization and extinguishing fires of class A, B, C, as well as fires
occurring in electrical equipment under voltage up to 1000 V.
The installation is used as an execution unit in automatic fire extinguishing systems
and belongs to the class of stationary fire extinguishers, does not contain ozone-
depleting substances.
The unit is not designed to extinguish fires of alkali and alkaline earth metals, as
well as substances whose combustion can occur without air access.
Climatic modification - U1 according to GOST 15150-69 for ambient temperature
from minus 50ºC to plus 95ºC at a relative humidity of up to 98%.
The primary field of application is technical premises of large areas and volumes in
industrial and residential buildings, warehouses for various purposes, transformer
substations of closed and open types, open storage and production sites.
An example of the symbol of the installation when recording in the design,
technological documentation and ordering:
Installation of powder fire extinguishing "Buran-100ST-ESG", where 100 - with a
volume of 100 liters, ST - short-term action; ESG - is the type of an electric igniter
used.
2. Technical characteristics
2.1. General requirements.
Technical characteristics of the installation and their values are given in table 1.
Table 1
Denominations, measurement units Value
1. Mass of the installation, kg 180±10
2. Dimensions см.рис.1
3. The duration of the supply of fire extinguishing powder, sec not more than 20
4. Speed of activation, sec not more than 8
5. Mass of fire extinguishing powder, kg, 96,04,8
6. Capacity of the installation, l 100,02,0
7. The mass of the residue of fire extinguishing powder after
operation,%, not more 10
8. Fire extinguishing ability of the installation:
Protected area, m
2
 when extinguishing class A fire with a sprayer height of 3 ÷ 5 m
 when extinguishing class B fire with a sprayer height of 3 ÷ 5 m
150
120

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Maximum protected volume, m
3
 when extinguishing class A fire
 when extinguishing class B fire
 Maximum rank of class B fire
 Range of supply of fire extinguishing powder in a horizontal plane,
which ensures the extinguishing of fires 2B, m
420
360
34В
not more than 15
9. Installation start method electrical
10. Type of electric igniter ESG-0,5
11. Electrical parameters of the electric starting circuit:
 starting current, A, not less than
 maximum starting current, A
 electrical resistance, Ohm
 time of electric current, s
 safe circuit test current, A, not more
 the voltage at the output terminals of the starter should be, V,
not more than
0,5
8
from 3,2 to 5,0
not less than 0,1
not more than 0,1
30
11. Temperature conditions of operation, ºС from – 50 ºС to + 95 ºС
12. Service life, years 10
13. Probability of reliable operation not less than 0,95
14. Working pressure (membrane opening pressure), MPa 1,5±0,2
15. Degree of protection against external influences according to
GOST 14254-96 IР54
16. The coefficient of uneven spraying of the powder, K1 (SP
5.13130.2009) 1,0
REQUIREMENTS FOR PIPELINES
The diameter of the gas pipeline (dу), mm 25
The length of the pipeline in the horizontal direction (for one module
included in the installation), m (not more) 30
Lifting the pipeline from the base of the body in the vertical direction,
m, not more 6
3. Delivery set
The set for delivery includes:
• Installation of powder fire extinguishing “Buran-100ST-ESG”. ………………………… ..1 pc;
(Installation: powder-extinguishing modules Buran-50ST (U1) - 2 pc., Holder-stand for two
modules - 1 pc.)
• passport and operating manual for the installation……………………………………… .1 pc;
In accordance with the design solutions for the protection of objects and at the request of the
end user, pipelines with sprayers may be included in the delivery set:
• guide pipe B II with a set of sprayers…………………………… 1 pc;
• SV II guide pipe with a set of sprayers ………………………… ..1 pc.

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Note:
piping and sprayers are supplied separately (as per customer request). The type and number of
sprayers are determined on the basis of the scheme used, and is negotiated when ordering.
4. DEVICE AND ACTION PRINCIPLE
4.1. The powder fire extinguishing installation “Buran-100ST-ESG” (see Fig. 1) consists of
two powder fire extinguishing modules “Buran-50ST” (U1) - 1, a holder for modules 2, fixing
clamps for modules 3, fasteners -4. Installation and movement of the kit is carried out with the
help of a rack with an eye- 5.
The “Buran-50ST” module (U1) (see Figure 1) consists of a hermetic steel case filled with fire
extinguishing powder, a gas generator (located inside the steel case) - 6, an ESG-0.5 electric
igniter, 7, an extinguishing powder neck. 8, the guide neck - 9 with a membrane assembly - 10.
At the outlet of the membrane assembly there is a G 1 thread for connecting the guide pipe (in
the transport position, the membrane assembly is closed with a plastic plug).
Installation in the fire extinguishing system up to the moment of launch does not have excessive
pressure inside the case.
4.2. The operation of the installation is as follows.
When a current pulse is applied, the gas generators of the modules are started, an intensive
gassing occurs, which leads to an increase in pressure in the modules' case and aeration of the
extinguishing powder in them. When the working pressure in the module housings of the
membrane module is destroyed by notches (bent in the form of petals) and the fire extinguishing
powder through the guide pipes and sprayers is fed into the protected space.

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Figure 1 – Powder extinguishing installation «Buran-100ST-ESG».
*) coordinates and size of mounting holes of the installation for mounting on the
protected object.
4.3. The installation can work as part of automatic fire extinguishing systems and is
activated with the help of the corresponding signal-starting devices and (or) fire alarm
installations, and (or) with an external manual start button.
4.4.The normal mode of operation of the installation is the standby signal for extinguishing a
fire.

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5. Safety measures
5.1. For safe operation to work with the installation, persons who have studied the
operating manual, certified and approved by the administration of the enterprise to work, are
responsible for the operation are allowed.
5.2. When cleaning fire extinguishing powder in case of unauthorized (accidental) or regular
operation of the installation (s), it is necessary to observe precautions, prevent the ingress of
powder into the respiratory organs and eyesight. As personal protective equipment you should
use dust respirators (GOST 12.4.028-76), safety glasses of type G (GOST 12.4.013-97), rubber
gloves (GOST 20010-93) and overalls. It is allowed to use other protective equipment with
protective properties not lower than indicated.
Collection of fire extinguishing powder should be in plastic bags or other waterproof containers.
Further disposal of the collected fire extinguishing powder should be carried out according to
the instructions “Disposal and regeneration of fire extinguishing powders” M; VNIIPO, 1988, 25
pages, or a specialized organization.
5.3. The fire extinguishing powder ejected when the unit is triggered does not adversely affect
the clothing of a person, does not cause damage to property, and is easily cleaned with a
vacuum cleaner.
5.4. When designing electrical lines for installation start-up (installations), measures should be
taken to exclude the occurrence of pickup currents that could lead to unauthorized start-up of
the installation.
5.5. Cases of modules of powder fire extinguishing "Buran-50ST" (U1) shall be reliably
grounded.
5.6. Connection of the unit to the control devices of the start-up system should be carried out
after firmly fixing the unit on the object and completing the complex of commissioning works
throughout the fire-fighting automation system with the power supply of the system turned off.
5.7. Check the installation start circuit with current not more than 0.1 A.
5.8. It is prohibited:
• Connect the installation to any power supply before regular installation at the facility.
• Perform any repairs when the installation is connected to the start-up circuit.
• Carry out welding or other hot work near the installation at a distance of less than 2 meters.
• Store and place the unit near heaters where the temperature may exceed 95 ° C.
• Expose powder fire extinguishing modules to shocks that cause deformation of the housing
depressurization.
• Operate powder extinguishing modules in case of damage to the casing, membrane, cable
entry and triggering unit.
• Conduct any testing of the installation without the agreement of the manufacturer.
6. Preparation of installation to work and placement on the object
6.1. Remove the installation from the packaging and make a visual inspection for defects in
the enclosures. Check completeness.
6.2. The installation should be located on the horizontal surfaces of the protected object.
Fix the installation with four anchor bolts (for example: HNM 10x60), the coordinates of the
mounting holes of the set are shown in Fig.1.
6.3. Connect guide pipes B II and SV II with sets of sprayers to the outlet openings of the
membrane assemblies of the powder-extinguishing module Buran-50ST(U1).

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Approximate design of guide piping B II and SV II and wiring diagram are shown in
Appendix A.
The installation of the guide piping is carried out in accordance with the project
documentation for the protected object. Guide piping consists of standard sanitary fittings and
pipes with nozzles at the outlet. All threaded connections should be assembled using tape FUM
TU 6-05-1388-86. Sprays on the direction of the protected object, the direction of the pipeline is
fixed by a lock nut. The direction of the nozzles is set in accordance with the design
documentation of the fire extinguishing system for the protected object.
6.4. The installation can be connected to the start-up electrical circuit after the installation is
firmly fixed at the facility and the set of commissioning works is completed throughout the fire-
prevention automation system with the power supply disconnected. The design of the ESG-0.5
electric igniter is shown in fig. 2 The electrical connection diagram to the start loop is shown in
fig. 3
Figure 2 - Starting device design (ESG-0,5 electric igniter).
The order of installation of electric igniters on the installation "Buran-100ST-ESG" for each
module (see. Fig. 2).
- Check the integrity of the starter circuit. Attention! The test current of the starting circuit
should be not more than 0.1A.
- Remove the transport plug from the screw hole of the module 1 and place the electric igniter 2
at its place by tightening it against the stop (tightening torque 8 N • m).
- Unscrew cover 3 from the electric igniter housing.
- Check the connected cable 4: the conductors should be copper, the outer diameter of the
connected cable is from 5 to 8 mm.
- Remove the sheath at the end of the cable 4 at a length of 15 to 20 mm, peel the insulation of
the conductive wires for a length of 3 to 5 mm.
- Run cable 4 through cable entry 5 into the body of the electric igniter.
- Crimp the cable wires with 4 lugs of the socket contacts 6.
- Install the nest 7 in the block nest 6.
- Connect the male and female connectors.

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- Pull the excess cable 4 out of the electric igniter housing and tighten the cable entry 5. Check
the quality of the clamp, pulling out the cable is not allowed.
- Install cover 3 on the body of the electric igniter, tightening it to the stop.
Technical requirements for assembling the wiring harness (socket strips, female contacts and
wires) according to GOST 23544.
6.5 Check the integrity of the entire circuit using the functions of the automation devices or the
measurement of resistance using a multimeter.
Attention! The test current of the starting circuit should be not more than 0.1A.
The electrical circuit for connecting the “Buran-100ST-ESG” unit to the start-up line is
shown in Fig.3.
Figure 3 - Electrical circuit of connecting the “Buran-100ST-ESG” unit to the starting
line.
6.5. In case of protection of a single object by several installations, they are placed in
accordance with the requirements of the project documentation for the protected object.
6. Technical maintenance
7.1. Special maintenance is not required.
7.2. Once every three months, an external examination checks the integrity of the hull, sprayers
and seals.
Once every 2 years, the fastening of the modules “Buran-50ST” (U1) should be checked: the
tightening torque of fasteners 4 (see fig. 1) should be 25 ± 2Н • м.
7.3. Module housings must be periodically cleaned of dust and dirt with a moistened rag.
7.4. Checking the quality of fire extinguishing powder 1 time in five years on the control sample
module "Buran-50".
7.5. The procedure for the technical inspection, repair and reloading of modules is given in the
"Instructions for the maintenance, repair and reloading of the MPFE" Buran 50 ".
7. Storage and transportation
8.1. The installation is transported in the packaging of the manufacturer. Allowed to
transport the installation of all modes of transport at any distance in accordance with the "Rules
for the transport of goods ...", operating on the appropriate mode of transport
8.2. Transportation by air transport is allowed only in airtight compartments of airplanes.

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8.3. During transportation and storage of installations, conditions must be provided to protect it
from mechanical damage, heat, direct sunlight, precipitation, moisture and corrosive
environments.
8.4. Storage of installations is allowed in the covered not heated warehouse at a temperature
from minus 50ºС to plus 50ºС.
8. Warranty
9.1. The manufacturer guarantees the installation to comply with the requirements specified in
this Operating Manual, provided the consumer observes the conditions of operation,
transportation and storage.
9.2. The warranty period of the installation is 2 years from the date of sale.
9.3. The lifetime of the installation is 10 years from the date of sale.
9. Acceptance certificate
Installation of powder fire extinguishing «Buran-100ST-ESG»
factory №_______________________________________________, meets the requirements of this
passport and operating manual, is recognized as suitable for use.
As part of the installation of powder extinguishing modules:
1. MPFE(d) -50-ST-2-GE-U1 TU 4854-009-69229785-2011 Buran-50ST (U1)
factory №
2. MPFE(d) -50-ST-2-GE-U1 TU 4854-009-69229785-2011 Buran-50ST (U1)
Factory №
3. Guide pipe B II with a set of nozzles;
4. Guide pipe SV II with a set of nozzles.
Fire extinguishing powder: VEXON-ABC TU 2149-028-10968286-2014.
Date of issue stamp of quality control

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11.
Data on filling, technical examination and repair
The
date
Type of works
Implementer
(Company,
Name)
Signature and
stamp of the
company

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Appendix A.
Mounting scheme.
Guide pipe B II (assembly scheme).
N. Name Quantity Note
1 Pipe C-R-25х2,8-1520 GOST 3262-75 2 Threaded ends 25 mm
long
2 Pipe C-R-25х2,8-1360 GOST 3262-75 2 Threaded ends 25 mm
long
3 Pipe C-R-25х2,8-690 GOST 3262-75 1
4 Pipe C-R-25х2,8-380 GOST 3262-75 1
5 Lock-nut 25-C GOST 8968-75 8
6 Elbow 90°-1-C-25 GOST 8946-75 2
7 Tee C-25 GOST 8948-75 2
8 Coupling 25-C GOST 8966-75 3
9 Sprayer RKN-95-14,5-1 1
10 Sprayer RSN-19-14,5-1 2
11 Pipe C-R-25х2,8-1520 GOST 3262-75 1 Threaded ends 25 mm
long and 100 mm

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- Направляющий трубопровод СВ II (схема сборки).
N. Name Quantity Note
1 Pipe C-R-25х2,8-1520 GOST 3262-75 1 Threaded ends 25 mm
long
2 Pipe C-R-25х2,8-160 GOST 3262-75 5 Threaded ends 25 mm
long
3 Lock-nut 25-C GOST 8968-75 8
4 Elbow 90°-1-C-25 GOST 8946-75 4
5 Tee C-25 GOST 8948-75 2
6 Coupling 25-C GOST 8966-75 1
7 Sprayer RKN -95-14,5-1 2
8 Sprayer RSN -19-14,5-1 1
9 Pipe C-R-25х2,8-1520 GOST 3262-75 1 Threaded ends 25 mm
long and 100 mm

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Sprayers that may be included with the guide piping.
Sprayer RSN-19-14,5-1Sprayer RKN-95-14,5-1

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Placement of the guide piping on the protected object.
1. Guide pipe II.
2. Guide pipe SV II.
3. Fastening the guide piping to the wall of the room.
*) Recommended sprayer installation angles.

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COMPANY - MANUFACTURER:
LLC "Epotos® - K"
613046, Kirovo-Chepetsk, ul. Rudnitsky, 29
Tel: [phone]; fax [phone]
[e-mail]