Sutcliffe Play Orchard Twin Tangle ORW800 User manual

Orchard Twin
Tangle
Installation Instructions
ORW800
Page 1Rev 03

ORW800
Twin Tangle
Installation Instructions
1 Read all instructions carefully before starting the assembly.
2 Check using the parts list and fixing kit list that none of the components are mssing.
If any parts are missing contact our Sales Office.
3 Plan the final position of the play equipment ensuring there is sufficient space. See
the ground plan for recommended safety surfacing area and critical fall heights to EN1176.
4 Excavate the foundation holes in accordance with the plan. Orchard is designed to be
installed onto a level site.
5 Fit the ground fixings OPA001 to the bottom of the relevant logs, following the
instruction sheet.
6 Erect the main logs into the foundation holes using the ground plan for reference.
Each log is numbered at the top, and marked at the base with an X. Follow the
log assembly sheet to erect each log in the correct sequence. The main connections
are secured with M16 bolts, two 24mm long socket drives are required.
7 Assemble the nets onto the logs in accordance with the assembly sheets. Do not
concrete the main logs until both nets are fitted, as adjustments may be required.
8 When all the activities are fitted, fill the foundation holes to the required depth with
concrete.
9 Do not allow the equipment to be used until the concrete has set (2 - 3 days) and the
required safety surfacing has been installed.
10 Check that all fixing bolts are fully tightened. Fit the post caps following the
instruction sheet.
11 After one month check all bolts and tighten if necessary. After this one month period insert
the rubber log plugs as described on the instruction sheets.
12 Follow the maintenance instructions supplied.
During installation care must be taken to prevent hazards to children.
Care should be taken if conditions are abnormal.
Rev 03 Page 2
Tools Required
M10 Security Screw Fixing Tool Ref FIX195
Socket for M16 Bolts x 2
Socket for M10 Bolts
Digging Implements

Rev 03
ORR023FA
LOG
OPU800-10
OPA002
LOG
OPU800-09
LOG
OPU800-04
LOG
OPU800-01
LOG
OPU800-07
LOG
OPU800-08
LOG
OPU800-05 LOG
OPU800-03
LOG
OPU800-02
ORR022FA
ORR024FA
Ref Description Qty OPA001 Alloy Ground Fixing 750 8 ORR022FA 800 Rope Net 1 ORR023FA 800 Rope Net 1 ORR024FA 2390 Long Rope Assy 3 OPU800 Set of Logs (11 per Set) 1 Set ORU800F Fixing Kit 1 Set
Twin Tangle Parts List ORW800
Page 3

ORW800
Rev 03 Page 4
GROUND FIXINGS
POST CAPS

Page 5
ORW800
Rev 03

ORW800
Rev 03 Page 6
NET FIXING

ORU800F Fixing Kit
Rev 03
STOCK CODE
HHB720
HHB770
HSS530
LKN340
ORS001
ORS002
ORS003
ORS005ZP
WDS450
WSR034
DESCRIPTION
M16 x 120 HEX HEAD BOLT QTY 0
8
27
25
14
29
14
7
45
37
M16 x 260 HEX HEAD BOLT
M10 x 80 COACH SCREW
M16 NYLOC NUT
TIMBER RUBBER SPACER
41 DIA RUBBER LOG PLUG
ORCHARD RUBBER POST CAP
SPACER RING ZINC PLATED
No12 x 2" CSK POZI SCREW
M16 FLAT WASHER
Page 7

ORU800F Fixing Kit
Rev 03
STOCK CODE
CZA138ZP
DESCRIPTION
M16 U BOLT ZINC PLATED QTY 4
Page 8

Orchard Post Assembly Order
Rev 03 Page 9
OPU800-04
OPU800-07
OPU800-01
OPU800-06
OPU800-11
STAGE 1
STAGE 2
X ON THIS END OF LOG
OPU800-01
OPU800-05
OPU800-08
OPU800-03
OPU800-02
OPU800-02
OPU800-03
OPU800-04
OPU800-05
OPU800-06
OPU800-07
OPU800-08

Orchard Post Assembly Order
Rev 03 Page 10
STAGE 4
OPU800-09
X ON THIS END OF LOG
OPU800-10
FITALLACTIVITYS
STAGE 3

Recommended Regular Inspection and Maintenance Interval Days
7 14 28 56 365
Check stability of structure, tighten connections if required.
Check all uprights at ground level for corrosion and/or rot.
Replace any defective parts.
Check all painted elements for damage, rub down and repaint or
replace as required.
Check chain/ropework assemblies for wear and damage, replace
if required.
Check rotating and pivot points for wear and smooth running
lubricate or replace if required.
Check rubber parts for wear and/or damage, replace if required.
Check tension cables, adjust if required.
Check wear of cables, replace if required.
Check slide chutes for smoothness and any foreign elements,
remove any found.
Check rubber safety surfaces for damage and poor performance,
repair or replace if required.
Check loose fill safety surfaces, remove any foreign elements,
rake level and top up if required.
ORW800
Twin Tangle
Maintenance Instructions
Rev 03
NOTE
The warranty is invalidated if these instructions are not
followed.
All wood needs annual inspection and retreatment where
required.
Page 11