Holzhof MAX XM 209 P User manual

MAX XM 209 P line
assembly
instructions

ASSEMBLY SEQUENCE:
1. STRUTS AND PLATFORMS 6. PARAPETS
2. BRIDGE 7. BENCH
3. STEPS 8. ROOFS
4. ARCHWAYS . GYM
5. SLIDES 10. UNDERGROUND LAYING/ANCHORAGE OF THE STRUCTURE

NOTA BENE: it is recommended to fix the bolts
definitively and only insert the caps once the correct
positioning of the elements has been verified.
NOTE:
-
--
-T
TT
The colours and models in the
he colours and models in the he colours and models in the
he colours and models in the
image are purely indicative.
image are purely indicative.image are purely indicative.
image are purely indicative.
-
--
-
The platform can be in engineered wood
The platform can be in engineered wood The platform can be in engineered wood
The platform can be in engineered wood
or wooden
or wooden or wooden
or wooden plan
planplan
planking
kingking
king.
..
.
Article
num.
fixing
CODE N.
NAME
12
xpe11
Shaped PE nut protection cap
22
xpe10
PE nut protection cap
34
xpe116
PE cap
4
4
_
ISO708 Ø8 washer
5
2
_
UNI7473 M8 self-locking nut
7
2
-
UNI4017 M8X155 HEX SCREW

horizontal
f
rom h.120cm to 144cm
From h.144cm to 168cm
From h.168cm to 192cm
f
ro
m h.84
cm to 1
20
cm
f
ro
m h.144
cm to 1
92
cm
f
ro
m h.84
cm to 1
44
cm

1. Control the ex
act internal distance between the tower
struts and the respective heights of the platforms.
platform h.
Struts internal
distance

1. Place the bridge shims (1) on the platforms of
both towers, in axis with the centre line of the
struts, inserting the fixing bolts as indicated in
the figure.
NOTE:
NOTE: NOTE:
NOTE: c
cc
colours and models represented are
olours and models represented are olours and models represented are
olours and models represented are
purely indicative.
purely indicative.purely indicative.
purely indicative.
Article num.
i
n
struction02
/Quantity
CODE N.
NAME
1
4
xls4
Shim
2
8
xpe10
PE nut protection cap
3
8
xpe116
PE cap
4
8
_
UNI704 M8x80 TEL SCREW
5
8
-
IS0708 Ø8 washer

1. Position the holes of the bridge beam (1) in axis with the holes of
the platform frame pre-drilled table, inserting the bolts required for
fixing as indicated in the figure.
2. Repeat the operation on the other side of the bridge.
M8x80 TEL screw
M8x80 TEL screwM8x80 TEL screw
M8x80 TEL screw
Article num.
Quantity
CODE
N.
NAME
1
2
xll36
Fixing beam
2
8
xpe10
PE nut protection cap
3
16
xpe116
PE cap
4
16
-
ISO708 Ø8 washer
5
8
-
M8x155 HEX SCREW
6
8
-
UNI7473 M8 self-locking nut
7
8
xpe11
Shaped PE nut protection cap

NOTA BENE: it is recommended to fix the bol
NOTA BENE: it is recommended to fix the bolNOTA BENE: it is recommended to fix the bol
NOTA BENE: it is recommended to fix the bol
ts definitively and only insert the caps once the correct
ts definitively and only insert the caps once the correct ts definitively and only insert the caps once the correct
ts definitively and only insert the caps once the correct
positioning of the elements has been verified.
positioning of the elements has been verified.positioning of the elements has been verified.
positioning of the elements has been verified.
1. Position the archway between the struts and fix it by inserting: 1
1. Position the archway between the struts and fix it by inserting: 11. Position the archway between the struts and fix it by inserting: 1
1. Position the archway between the struts and fix it by inserting: 1
x M8 washer (3), 1
x M8 washer (3), 1x M8 washer (3), 1
x M8 washer (3), 1
x M8x260
x M8x260 x M8x260
x M8x260
TORX screw (2),
TORX screw (2),TORX screw (2),
TORX screw (2),
1
11
1
x
x x
x Ø25 mm. winged PE cap (1)
25 mm. winged PE cap (1)25 mm. winged PE cap (1)
25 mm. winged PE cap (1) into th
into th into th
into the upper part;
e upper part;e upper part;
e upper part;
1 x PE nut protection cap (4), 1 x M8 washer (3),
1 x PE nut protection cap (4), 1 x M8 washer (3),1 x PE nut protection cap (4), 1 x M8 washer (3),
1 x PE nut protection cap (4), 1 x M8 washer (3),
1 x M8x260 TORX screw (2), 1 x PE cap (5)
1 x M8x260 TORX screw (2), 1 x PE cap (5)1 x M8x260 TORX screw (2), 1 x PE cap (5)
1 x M8x260 TORX screw (2), 1 x PE cap (5) into the lower part
into the lower part into the lower part
into the lower part.
..
.
2. Repeat the operation for the opposite
2. Repeat the operation for the opposite 2. Repeat the operation for the opposite
2. Repeat the operation for the opposite
side. Fix the other archways.
side. Fix the other archways.side. Fix the other archways.
side. Fix the other archways.

1.
Position the first small strut (7) at the inner lower p
art of the steps
side panel (1), without fixing it completely; using the bolts as indicated
in the figure.
2. Repeat the same procedure for the second (8) small strut on the
other side.
DO NOT FIX THE BOLTS COMPLETELY AND DO NOT POSITION THE CAPS IN
THIS PHASE.
COLOURS AND MODELS REPRESENTED ARE PURELY INDICATIVE.
THE STEPS CAN MEASURE 84 - 144 - 1 2 cm. IN HEIGHT. /
NOTA BENE: it is recommended to fix
the bolts definitively and only insert the caps
once the correct positioning of the elements
has been verified.
/,
SUPPORT SOLUTION
SUPPORT SOLUTIONSUPPORT SOLUTION
SUPPORT SOLUTION
Article num.
support
01/Quantity
CODE N.
NAME
1
1
-
Side panels with wooden steps assembled
2
4
xpe10
PE nut protection cap
3
4
xpe116
PE cap
4
2
-
UNI4017 M8X150 HEX SCREW
5
4
-
IS0708 Ø8 washer
6
2
-
UNI7473 M8 self-locking nut
7
2
xlls 104
Small strut for steps to be supported

Article num.
underground
02/
Quantity
NAME
1
4
PE nut protection cap
2
4
PE cap
3
2
UNI4017 M8x65 HEX SCREW
4
4
IS0708 Ø8 washer
5
2
UNI7473 M8 self-locking nut
6
1
Assembled frame table
1.
Position the steps small struts in the previously excavated
holes, moving the upper part of the steps towards the tower
platform table (6).
2. Check that the angle brackets are in axis with the holes
present on the table (6) and insert the bolts used for fixing
as shown in the figure.
FIX THE BOLTS COMPLETELY BUT DO NOT
POSITION THE CAPS IN THIS PHASE.
N.B. The platform can be in
engineered wood or wooden floor
boards

Article num.
support
03/Quantity
CODE N.
NAME
1
2
xls68
Upper wooden shim
2
4
xls25
Wooden hand rail
3
4
xpe11
Shaped PE nut protection cap
4
4
-
UNI704 M8x220 TEL SCREW
5
4
-
UNI40l 7 M8x140 HEX SCREW
6
12
-
IS0708 Ø8 washer
7
4
-
UNI7473 M8 self-locking nut
8
8
xpe10
PE nut protection cap
12
xpe116
PE cap
N.B. The platform
can be in
engineered wood or
wooden floor boards
1.
Position the first hand rail (2) at the inner lower part of the steps
strut. Insert the bolts used for fixing as in the figure, without fixing it
completely and without positioning the caps ( ).
2. Position the wooden shim (1) on
the tower platform/strut, inserting the fixing bolts into the hole
on the hand rail shim and in axis with the tower strut centre line,
as indicated in the figure, without fixing it completely and without
positioning the caps (4).
3. Repeat the same operations for the other three hand rails.
4. Fix the bolts definitively and position
all the caps ( ), which were not
positioned in the previous phases.

Article
num.
Default/
Quantity
NAME
1
1
Aladin tower
2
1
Aladin PE archway
3
1
Curved slide h.84
4
4
IS0708 Ø8 washer
5
4
M8x180 TORX screw
M8x180 TORX screwM8x180 TORX screw
M8x180 TORX screw
6
4
PE cap
1. After having fixed the PE archway (2), place the body of the
(3) curved slide on the platform of the tower (1) and insert
the bolts necessary for fixing into the holes present on the
slide (3).
2. Check correct positioning, verticality and parallelism. Fix
the bolts definitively and position the caps.
3. Repeat the operation also on the other side of
the slide.
NOTE: COLOURS AND MODELS
NOTE: COLOURS AND MODELS NOTE: COLOURS AND MODELS
NOTE: COLOURS AND MODELS
REPRESENTED ARE PURELY
REPRESENTED ARE PURELY REPRESENTED ARE PURELY
REPRESENTED ARE PURELY
INDICATIVE
INDICATIVEINDICATIVE
INDICATIVE

1) PE cap (6x)
2) PE nut protection cap (6x)
3) M8 washer (6x)
4) M8x130 (6x) LG* TEL screw
5) M6
3x100 TEFR screw (6x) AL*
1. Position the curved slide (5) assembled to the tower,
keeping the entry to the tube in correspondence with the
height of the platform.
2. Fix using the relevant bolts, as indicated in the figure.
The following instructions are also valid for the tube bridge.
*
LG: wood
*AL: aluminium
NOTA BENE: it is recommended to fix the
NOTA BENE: it is recommended to fix the NOTA BENE: it is recommended to fix the
NOTA BENE: it is recommended to fix the
bolts definitively and only insert the caps
bolts definitively and only insert the caps bolts definitively and only insert the caps
bolts definitively and only insert the caps
once the correct positioning of the
once the correct positioning of the once the correct positioning of the
once the correct positioning of the
elements has been
elements has been elements has been
elements has been verified.
verified.verified.
verified.

NOTA BENE:
NOTA BENE: NOTA BENE:
NOTA BENE: i
ii
it is recommended to fix
t is recommended to fix t is recommended to fix
t is recommended to fix
the bolts definitively and only insert the
the bolts definitively and only insert the the bolts definitively and only insert the
the bolts definitively and only insert the
caps once the correct positioning of the
caps once the correct positioning of the caps once the correct positioning of the
caps once the correct positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
1. Position the PE parapet between the struts,
1. Position the PE parapet between the struts, 1. Position the PE parapet between the struts,
1. Position the PE parapet between the struts,
resting the two lower fixing wings on the
resting the two lower fixing wings on the resting the two lower fixing wings on the
resting the two lower fixing wings on the
plat
platplat
platform and then fix using:
form and then fix using:form and then fix using:
form and then fix using:
4 x M8 washer (3)
4 x M8 washer (3)4 x M8 washer (3)
4 x M8 washer (3)
4 x M8x80 TEL screw (2) WOOD
4 x M8x80 TEL screw (2) WOOD 4 x M8x80 TEL screw (2) WOOD
4 x M8x80 TEL screw (2) WOOD
4 x M6
4 x M64 x M6
4 x M6
3x60 TEFR screw (2) AL
3x60 TEFR screw (2) AL3x60 TEFR screw (2) AL
3x60 TEFR screw (2) ALUMINIUM
UMINIUM UMINIUM
UMINIUM
4 x Ø25 winged PE cap
4 x Ø25 winged PE cap4 x Ø25 winged PE cap
4 x Ø25 winged PE cap
2. If necessary, repeat the operation on the other parapets.
2. If necessary, repeat the operation on the other parapets.2. If necessary, repeat the operation on the other parapets.
2. If necessary, repeat the operation on the other parapets.

1) PE cap (4x)
2) PE nut protection cap (4x)
3) M8 washer (4x)
4) M8x130 TEL screw (4x) LG*
5) M6 3x60 TEFR screw (4x) AL*
6) Assembled bench
NOTA BENE: it is
NOTA BENE: it is NOTA BENE: it is
NOTA BENE: it is
recommended to fix the
recommended to fix the recommended to fix the
recommended to fix the
bolts definitively and only
bolts definitively and only bolts definitively and only
bolts definitively and only
insert the caps once the
insert the caps once the insert the caps once the
insert the caps once the
correct positioning of the
correct positioning of the correct positioning of the
correct positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
*
LG: wood
*AL: aluminium

Article
num.
D
efault/
Quantity
CODE N.
NAME
1
1
-
PE roof
2
4
xpe10
PE nut protection cap
3
4
xpe116
PE cap
4
4
_
IS0708 Ø8 washer
6
4
_
M8x80 TEL screw
NOTE:
The models represented are purely
indicative. These instructions are
applicable to Max, Sultan and Aladin
roofs.
1. Position the
roof on top of the struts with the brackets positioned
as in figure A.
2. Insert the bolts necessary for fixing in sequence, as indicated in
figure B.
3. Repeat the operation on all 4 struts.
BOLT POSITION

1. Position the climbing net beam (3) in the housing of
the pre-assembled climbing ladder (4), inserting the
bolts necessary for fixing as in the figure, however
without fixing it completely and without positioning the
caps.
NOTA BENE: it is recommended to fix the
bolts definitively and only insert the caps
once the correct positioning of the elements
has been verified.
* lg: wood
* lg: wood * lg: wood
* lg: wood
al: aluminium
al: aluminiumal: aluminium
al: aluminium

1)
1)1)
1) 1 x climbing net strut
1 x climbing net strut1 x climbing net strut
1 x climbing net strut
2)
2)2)
2) 1 x rope beam
1 x rope beam1 x rope beam
1 x rope beam
3)
3)3)
3) 1 x net beam
1 x net beam1 x net beam
1 x net beam
4)
4)4)
4) 1 x climbing ladder
1 x climbing ladder1 x climbing ladder
1 x climbing ladder
5)
5)5)
5) 4 x M 8x80 TEL SCREW (lg*)
4 x M 8x80 TEL SCREW (lg*)4 x M 8x80 TEL SCREW (lg*)
4 x M 8x80 TEL SCREW (lg*)
5)
5)5)
5) 4
44
4
x M6
x M6x M6
x M6
3x60 TEFR SCREW (al*)
3x60 TEFR SCREW (al*)3x60 TEFR SCREW (al*)
3x60 TEFR SCREW (al*)
6)
6)6)
6) 3 x M8x110 HEX
3 x M8x110 HEX 3 x M8x110 HEX
3 x M8x110 HEX SCREW
SCREWSCREW
SCREW
7)
7)7)
7) 4 x PE nut protection cap
4 x PE nut protection cap4 x PE nut protection cap
4 x PE nut protection cap
8)
8)8)
8) 6 x shaped PE nut protection cap
6 x shaped PE nut protection cap6 x shaped PE nut protection cap
6 x shaped PE nut protection cap
)
))
) 10 x M8 washers
10 x M8 washers10 x M8 washers
10 x M8 washers
10)
10)10)
10) 3
33
3
x M8 self
x M8 selfx M8 self
x M8 self-
--
-locking nuts
locking nutslocking nuts
locking nuts
11)
11)11)
11) 10 x PE cap
10 x PE cap10 x PE cap
10 x PE cap
2. Position the climbing rope beam (2) in the housing of
the pre-
assembled climbing ladder (10), inserting the bolts
necessary for fixing as in the figure, without fixing it
completely and without positioning the caps.
3. Position the climbing net strut (1) in the housing of the
climbing net beam (2), inserting the bolts necessary for
fixing as in the figure, without fixing it completely and
without positioning the caps.
4. If the structure is to be laid underground, position the
gym in the excavation holes made previously as per
excavations layout. Attach the gym to the tower struts by
inserting the bolts necessary for fixing, as indicated in the
figure.

1. Position the upper part of the climbing net (1), inserting the bolts
necessary for fixing into the thimbles as indicated the figure, without
fixing it completely and without positioning the caps.
2. Position the climbing rope (6), inserting the bolts necessary for
fixing into the thimbles as indicated the figure, without
fixing it completely and without positioning the caps.
3. Once the correct parallelism and verticality
have been checked, fix all bolts definitively.
4. Position all caps (1).
NOTA BENE: it is recommended to fix the
bolts definitively and only insert the caps
once the correct positioning of the
elements has been verified.
1)
1)1)
1) 32 x PE cap
32 x PE cap32 x PE cap
32 x PE cap
2)
2)2)
2) 32 x M8 washer
32 x M8 washer32 x M8 washer
32 x M8 washer
3)
3)3)
3)
13 x shaped PE nut
13 x shaped PE nut 13 x shaped PE nut
13 x shaped PE nut
protection cap
protection capprotection cap
protection cap
4)
4)4)
4) 13 x M8 self
13 x M8 self13 x M8 self
13 x M8 self-
--
-locking nuts
locking nutslocking nuts
locking nuts
5)
5)5)
5) 1 x climbing rope
1 x climbing rope1 x climbing rope
1 x climbing rope
6)
6)6)
6) 1 x climbing net
1 x climbing net1 x climbing net
1 x climbing net
7)
7)7)
7)
13 x M8x115 HEX
13 x M8x115 HEX 13 x M8x115 HEX
13 x M8x115 HEX
SCREWS
SCREWSSCREWS
SCREWS

NOTA BENE: it is recommended to fix the
NOTA BENE: it is recommended to fix the NOTA BENE: it is recommended to fix the
NOTA BENE: it is recommended to fix the
bolts definitively and only insert the caps
bolts definitively and only insert the caps bolts definitively and only insert the caps
bolts definitively and only insert the caps
once the correct positioning of the
once the correct positioning of the once the correct positioning of the
once the correct positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
ANCHORAGE
UNDER
GROUND
climbing rope
—
climbing rope
-
1. Drill.
2. Clean the hole thoro
ughly using an air
pump and small brushes.
3.
Insert the anchor into the hole present
on the bracket with the aid of a hammer.
4. Tighten using
dynamometric wrench.
M10 self
-
locking nut
M10 washer
M10 screw anchor
PE nut
protection cap,
M8 washer
/
M8x35 HEX
scr
ew
—
PE cap
PE cap
M8 self-locking nut -
PE washer
PE nut protection cap
underground bracket
excavation hole 30x50 cm.
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