Swagelok M200 Installation instructions

M200 Calibration Unit
User Instructions

2
Contents
M200 Calibration Unit User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unité d’étalonnage pour alimentation M200 Instructions d’utilisation . . . . . . . . . . . . . . . . . . . 9
M200 Kalibrierungsgerät Bedienungsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unidad de calibración M200 Instrucciones para el usuario . . . . . . . . . . . . . . . . . . . . . . . . 21
Калибровочное устройство M200 Инструкция пользователя . . . . . . . . . . . . . . . . . . . . . . . .27
M200 校正ユニット ユーザー・マニュアル . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
M200 보정 장치 사용 설명서 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
M200 󰇁󰆵󰅪 󰁐                                       45

3
M200 Calibration Unit
User Instructions
Included with Calibration Unit
Welding cables Wire harness (Input/Output) Dual Banana Jacks
SWS-M200-CAL
SWS-M200-CAL-WELD-CABLE SWS-M200-CAL-SENS-WR
M100 Users Only
The current output of the M100 power supply can be veried with an optional cable (SWS-M100-CAL-PWR-ADPTR).
The M200 calibration unit will not perform a calibration of the M100 power supply. Contact your authorized Swagelok
representative for additional information.
The M200 calibration unit is used to calibrate the current and voltage of the Swagelok®M200 power supply and verify
the rotor speed of Swagelok weld heads. This enables you to ensure the equipment is operating within specication
without removing it from service.
SWS-M200-CAL-VOLT-PLUG
Digital multimeter
(representative image)
SWS-M200-CAL-METER

4
Set-up
NOTE
The M200 calibration unit must be plugged into a 200 to
230 V outlet in order to perform a full calibration.
NOTE
Calibration of the M200 should be performed in an
environment consistent with the use of electrical and
electronic equipment for measurement, control, and
laboratory use.
1. Verify M200 Software Version 2.50 or later is installed.
From the main menu, select Setup. Select the
Software tab. The Application information must read
Version 2.5.0.0 or higher.
2. The owner password is required to enable the current
and voltage calibation functions. Select Passwords to
enter the password and refer to the M200 User Manual,
MS-13-212, for additional information on passwords.
The weld head speed can be veried at any user level.
3. Connect the wire harness (Input/Output) and the
welding cables to the M200 and the calibration unit as
shown. Fig. 1.
Note: Turn the welding cable connectors 1/4-turn
clockwise.
4. A dialog box will appear on the M200 screen. Ensure
that Calibration Unit is the accessory name on the drop
down menu. Press Save Changes. Fig. 2
5. Select the Service tab and then press Calibrate
Welder. A prompt for information will appear on
screen. This is used in the optional certicate available
at the end of the calibration process. It is not required
to complete this information prior to calibration. Fig.3
Fig. 2 — Accessory Screen
Fig. 3 — Service Tab
Signal Words and Safety Alert Symbols
Used in this Instruction
WARNING Statements that indicate a hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION Statements that indicate a hazardous
situation which, if not avoided, could result in
minor or moderate injury.
NOTICE Statements that indicate a hazardous
situation which, if not avoided, could result in
damage to the equipment or other property.
 Safety alert symbol indicating a potential personal
injury hazard.
 Safety alert symbol indicating a potential for
personal injury from electrical shock.
Fig. 1 — Set-up Connections
Welding
cable
Wire
harness

5
Fig. 4 — Current Tab
Fig. 5 — On-screen Instructions
Fig. 6 — Voltage Tab
Voltage Calibration
1. Select the Voltage tab on the Welder Calibration
screen. A prompt for information will appear on screen.
This is used in the optional certicate available at the
end of the calibration process. It is not required to
complete this information prior to calibration. Fig 6.
2. Connect a digital multimeter to the weld voltage jacks
on the calibration unit. Verify the welding cables and
wire harness are connected as shown. Fig.7.
3. Set the digital multimeter to 0 to 20 volt range DC.
4. Press Start.
 WARNING
Do not remove any cables from the M200 power
supply while the calibration is in process.
Electrical shock can result.
5. Follow the on-screen instructions to complete the
voltage calibration.
6. Press Save when nished.
Current Calibration
1. Select the Current tab on the Welder Calibration
screen. Fig. 4.
2. Verify that the red connector is inserted into the socket
labeled LOW on the calibration unit.
3. Press Start.
 WARNING
Do not remove the welding cables from the
M200 power supply while the calibration is in
process. Electrical shock can result.
NOTICE
Do not connect or disconnect the weld head while
the calibration is in process. System error can
result.
Note: The current displayed on the calibration unit
should be within 1/4 amp of the value displayed
on the M200. If it is not, see Troubleshooting
or contact your authorized Swagelok
representative.
4. Follow the on-screen instructions to complete the
current calibration. Fig. 5.
Fig. 7 — Voltage Calibration Connections
Welding
cable
Wire
harness
Multimeter

6
Fig. 8 — Speed Tab
Weld Head Speed Verification
1. Select the Speed tab on the Welder Calibration
screen. Fig. 8.
2. Connect the weld head as shown. Fig. 9.
3. Enter the desired speed to check on the M200 screen.
4. Press Start. The weld head rotor will rotate and the
M200 will verify the speed, displaying the results on
screen.
 WARNING
Do not remove the weld head connection
from the M200 power supply while the speed
verification is in process. Electrical shock can
result.
 CAUTION
The rotor will move when Start is pressed. The
rotor is a potential pinch point.
5. Press Save after it is enabled to save the displayed
speed. This speed will appear on the optional
certicate available at the end of the calibration
process. The weld head will return to the home position
when Save is pressed.
Fig. 9 — Speed Verification Connections
shown with optional weld head adapter cable

7
Certificate Generation
A certicate will be generated in English when all three
functions have been performed: current calibration,
voltage calibration, and weld head speed verication.
Press Detailed Information on the Service tab to display
the Detailed Information screen. The Field Calibration
Certicate Date will match the last date all three functions
were performed.
Choose one of the following to view the certicate:
■Press View. The certicate will display on screen.
Fig. 10.
■Press Print. A short form version of the Certicate of
Field Calibration will print to the internal printer. The full
version of the certicate does not print.
■Press Copy to USB. The certicate le will be saved
to the USB connected to the M200. The le path on
the USB will be \SWS-M200\User Files\Certicate. The
le name is the date, the M200 serial number, and the
words “FieldCalibrationCERT”, for example “2012-10-
03 M005503 FieldCalibrationCERT”
Insert the USB on a PC to open the write-protected
certicate. It can then be printed as a letter-size
document. Fig. 11
Panel Meter Calibration
The panel meter on the calibration unit may be removed
for calibration if required by your quality assurance
requirements. Remove the panel meter from the
calibration unit and send it to the manufacturer or an
accredited company for calibration.
Removal of Panel Meter
1. Remove power to the M200 and the calibration unit.
2. Remove the welding cables and wire harness from the
calibration unit.
3. Loosen the two screws on the panel meter one or two
turns and slide the panel meter out of the calibration
unit. Fig. 12.
4. Remove the wires from the back of the panel meter by
pushing underneath the corner of the connector body
with a at-head screwdriver and pushing up on the
connector. Fig. 13.
NOTICE
Do not force the connector or it will be damaged.
Installation of Panel Meter
1. Replace the connectors in the panel meter according
to the label on the top of the meter.
2. Slide the panel meter into the calibration unit.
3. Tighten the two screws on the panel meter. Fig. 13 — Panel Meter Connectors
Connector
Fig. 12 — Panel Meter Screws
ScrewScrew
SF-07-
T
h
Feature Un
Welding
Amps A
m
Volts V
D
Speed R
P
177, Rev. -, DCN #: 12-
0
h
is certifies that the f
o
its Setting
m
ps
2.0
5.0
10.0
25.0
50.0
75.0
100.0
160.0
D
C 25.0 A
P
M 12.000
0
27395
Cert
o
llowing Swagelok W
in accordance wit
h
Cal
i
Nomina
B
e
Output
E
1.9
4.9
10.0
25.0
50.0
75.1
100.0
162.4
9.9
Eq
S
W
Cu
Vo
l
t
ificate o
f
elding System M200
h
instructions MS-CR
D
i
bration D
a
Model Number
:
Serial Number
:
l AC Input Voltage
:
e
f o r e C a l i b
r
E
rro
r
Tolera
n
-0.1 ± 0.
5
-0.1 ± 0.
5
0.0 ± 0.
5
0.0 ± 0.
5
0.0 ± 1.
0
0.1 ± 1.
5
0.0 ± 2.
0
2.4 ± 3.
2
0.0 ± 0.
5
uipment Used
W
S-M200-CAL
rrent Mete
r
l
t Mete
r
Calibrat
J
o
fField C
a
power supply has be
D
-0198 and M200 A
p
a
te: 2012-
O
:
SWS-M200
:
M5500
220
r
a t I o n
n
ce
A
cceptabl
e
5
YES
5
YES
5
YES
5
YES
0
YES
5
YES
0
YES
2
YES
5
YES
Serial / I.
D
CAL0100
0
25611-02
275a0058
ion Completed B
y
o
e Swagelo
k
a
libratio
en calibrated using t
h
p
plication Software V
e
O
ctobe
r
-2
9
e
? Output
2.0
5.0
10.0
25.0
50.0
75.0
100.0
160.0
9.9
12.000
D
. Number
0
0
y:
n
h
e SWS-M200-CAL
c
e
rsion 2.45.
9
A
f t e r C a
t
Error
T
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.000
c
alibration stand
l i b r a t I o n
T
olerance
A
cc
e
± 0.5
Y
± 0.5
Y
± 0.5
Y
± 0.5
Y
± 1.0
Y
± 1.5
Y
± 2.0
Y
± 3.2
Y
± 0.5
Y
± 0.050
Y
e
ptable?
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Y
ES
Fig. 11 — Example of Calibration Certificate Printed via PC
Fig. 10 — Certificate on Screen

8
Troubleshooting
Operational
Message Description Remedy
Unknown Error
Occurred Calibration not able to complete for an unknown
reason.
Repeat the
calibration process.
If the error
repeats, contact
your authorized
Swagelok
representative for
assistance.
Calibration
Unit Not
Connected
The M200 does not see
the calibration unit as
connected.
Verify the wire
harness and
welding cables are
connected.
If connected, go to
Setup/Operation tab
on the M200 and
ensure “Calibration
Unit” is selected
as the connected
accessory.
Welding
Cables Not
Connected
The welding cable is not
connected to the M200
and the calibration unit.
Connect the
welding cable to
the M200 and the
calibration unit.
Electrode
Cable Plugged
into Wrong
Connector
The Electrode cable (red)
is connected to the wrong
range connector (low,
medium or high) on the
calibration unit.
Connect the
Electrode cable to
the range connector
specified on the
M200 screen.
Input/Output
Wire Harness
Not Connected
The wire harness (Input/
Output connector) is
connected to the M200
but not to the calibration
unit.
Connect the wire
harness to the
calibration unit.
Exceeded
Maximum
Offset
The M200 is making
adjustments outside
of normal range. There
may be problems with
calibrating the M200.
Repeat the
calibration process.
If the error
repeats, contact
your authorized
Swagelok
representative for
assistance.
Calibration Not
Completed
The current calibration for
the level last attempted
was not successful. There
may be problems with
calibrating the M200.
Repeat the
calibration process
up to two more
times. If the error
repeats, contact
your authorized
Swagelok
representative for
assistance.
Fig. 14 — Error Message

9
Unité d’étalonnage pour alimentation M200
Instructions d’utilisation
Fournis avec l’unité d’étalonnage
Câbles de soudure Faisceau de câbles (entrée/sortie) Deux ches bananes
SWS-M200-CAL
SWS-M200-CAL-WELD-CABLE SWS-M200-CAL-SENS-WR
Utilisateurs de l’alimentation M100 uniquement
Le courant délivré par l’alimentation M100 peut être vérié au moyen d’un câble optionnel (SWS-M100-CAL-PWR-ADPTR). L’unité
d’étalonnage pour alimentation M200 n’est pas conçue pour étalonner les alimentations M100. Pour plus d’informations, veuillez
contacter votre distributeur agréé Swagelok.
L’unité d’étalonnage pour M200 sert à étalonner l’intensité et la tension du courant fourni par l’alimentation M200 Swagelok®et à
vérier la vitesse du rotor des têtes à souder Swagelok. Cela vous permet de vous assurer que le matériel fonctionne conformément
aux spécications sans avoir à le mettre hors service.
SWS-M200-CAL-VOLT-PLUG
Multimètre numérique
(illustration indicative)
SWS-M200-CAL-METER

10
Réglage
REMARQUE
Pour effectuer un étalonnage complet, l’alimentation M200 doit
être branchée sur une prise fournissant une tension de 200 à
230V.
REMARQUE
L’étalonnage de l’alimentation M200 doit être effectué dans
un environnement compatible avec l’utilisation de matériel
électrique et électronique destiné aux mesures, aux contrôles
et à un usage de laboratoire.
1. Vériez que la version 2.50 ou une version ultérieure du
logiciel de l’alimentation M200 est bien installée. Dans le
menu principal, sélectionnez Réglage. Sélectionnez l’onglet
Logiciel. Les informations concernant l’application doivent
indiquer qu’il s’agit de la version 2.5.0.0 ou d’une version
ultérieure.
2. Le mot de passe propriétaire est nécessaire pour activer
les fonctions d’étalonnage de l’intensité et de la tension
du courant. Pour entrer le mot de passe, sélectionnez
Mots de passe; pour plus d’informations sur les mots de
passe, reportez-vous au Manuel de l’utilisateur de l’unité
d’alimentation M200, MS-13-212. La vitesse de la tête à
souder peut être vériée quel que soit le niveau utilisateur.
3. Raccordez le faisceau de câbles (entrée/sortie) et les câbles
de soudure à l’alimentation M200 et à l’unité d’étalonnage,
comme cela est indiqué sur la gure1.
Remarque: Effectuez un quart de tour dans le sens des
aiguilles d’une montre avec les connecteurs des
câbles de soudure.
4. Une boîte de dialogue s’afche sur l’écran de l’alimentation
M200. Assurez-vous que «Unité de calibration» est le nom
de l’accessoire gurant dans le menu déroulant. Appuyez sur
Sauvegarder les changements (Fig. 2).
5. Sélectionnez l’onglet Maintenance, puis appuyez sur
Soudeur étalonné. Un message invitant à fournir des
informations s’afche à l’écran. Ces informations seront
utilisées dans le certicat optionnel disponible à la n du
processus d’étalonnage. Il n’est pas obligatoire de fournir
ces informations avant de procéder à l’étalonnage (Fig. 3).
Fig. 2 — Écran «Accessoire »
Fig. 3 — Onglet «Maintenance»
Mentions d’avertissement et symboles de
sécurité utilisés dans cette notice
MISE EN GARDE Indique une situation dangereuse qui, si
elle n’est pas évitée, peut entraîner des
blessures graves voire mortelles.
PRUDENCE Indique une situation dangereuse qui, si
elle n’est pas évitée, peut entraîner des
blessures légères ou modérées.
ATTENTION Indique une situation dangereuse qui, si elle
n’est pas évitée, peut endommager l’outil ou
provoquer d’autres dégâts matériels.
 Symbole de sécurité indiquant un risque possible de
blessures corporelles.
 Symbole de sécurité indiquant un risque possible de
blessures corporelles causées par un choc électrique.
Fig. 1 — Raccordements de réglage
Câble de
soudure
Faisceau
de câbles