Swan Analytical Instruments AMI Deltacon Power User manual

AMI Deltacon Power
Version 6.21 and higher
A-96.250.451 / 220620
Operator’s Manual

© 2020, SWAN ANALYTISCHE INSTRUMENTE AG, Switzerland, all rights reserved
subject to change without notice
Customer Support
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around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: [email protected]
Document Status
Title: AMI Deltacon Power Operator’s Manual
ID: A-96.250.451
Revision Issue
00 Sept. 2009 Preliminary Edition
01 Nov. 2009 Update to FW Release 4.12
02 Jan. 2013 Improved troubleshooting
03 June 2020 Mainboard V2.6

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A-96.250.451 / 220620 1
Table of Contents
1. Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Warning Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. General Safety Regulations. . . . . . . . . . . . . . . . . . . . . . . 7
1.3. Restriction for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1. Description of the System . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2. Instrument Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3. Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . 16
3.2. Mounting of Instrument Panel . . . . . . . . . . . . . . . . . . . . . 17
3.3. Connecting Sample Inlet and Outlet . . . . . . . . . . . . . . . . 17
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet. . . . . 17
3.3.2 FEP Tube at Sample Outlet . . . . . . . . . . . . . . . . . . . . . 18
3.4. Installation of Cation Exchanger . . . . . . . . . . . . . . . . . . . 19
3.5. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5.1 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5.2 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.6. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.7. Relay Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.7.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.7.2 Relay 1 and 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.8. Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.8.1 Signal Output 1 and 2 (current outputs). . . . . . . . . . . . 27
3.9. Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.9.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . 28
3.9.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.9.4 USB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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AMI Deltacon Power
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4. Changing Parameters and values . . . . . . . . . . . . . . . . . . 35
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1. Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . 36
6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . 37
6.3.1 Remove the Sensor from the Flow Cell . . . . . . . . . . . . 37
6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . 37
6.4. Changing the Cation Exchanger . . . . . . . . . . . . . . . . . . . 38
6.5. Changing the inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.6. Tube Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.7. Replace the Deaeration Tubes . . . . . . . . . . . . . . . . . . . . 43
6.7.1 Exchange deaeration tube of cation exchanger bottle . 44
6.7.2 Exchange deaeration tube of pre-rinse bottle . . . . . . . 44
6.8. Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . 45
7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1. Error List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1. Messages (Main Menu 1). . . . . . . . . . . . . . . . . . . . . . . . . 52
8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . 53
8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . 54
8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.5. Installation (Main Menu 5) . . . . . . . . . . . . . . . . . . . . . . . . 55
9. Program List and Explanations . . . . . . . . . . . . . . . . . . 57
1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10. Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . 76
10.1. SWAN Cation Exchanger Resin. . . . . . . . . . . . . . . . . . . . 76

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11. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
13. Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

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AMI Deltacon Power
Safety Instructions
AMI Deltacon Power–Operator’s
Manual
This document describes the main steps for instrument setup,
operation and maintenance.
1. Safety Instructions
General The instructions included in this section explain the potential risks
associated with instrument operation and provide important safety
practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer work environ-
ment.
More safety instructions are given throughout this manual, at the
respective locations where observation is most important. Strictly
follow all safety instructions in this publication.
Target
audience
Operator: Qualified person who uses the equipment for its intended
purpose.
Instrument operation requires thorough knowledge of applications,
instrument functions and software program as well as all applicable
safety rules and regulations.
OM Location Keep the AMI Operator’s Manual in proximity of the instrument.
Qualification,
Training
To be qualified for instrument installation and operation, you must:
read and understand the instructions in this manual as well as
the Material Safety Data Sheets.
know the relevant safety rules and regulations.

AMI Deltacon Power
Safety Instructions
A-96.250.451 / 220620 5
1.1. Warning Notices
The symbols used for safety-related notices have the following
meaning:
DANGER
Your life or physical well-being are in serious danger if such
warnings are ignored.
Follow the prevention instructions carefully.
WARNING
Severe injuries or damage to the equipment can occur if such
warnings are ignored.
Follow the prevention instructions carefully.
CAUTION
Damage to the equipment, minor injury, malfunctions or incor-
rect process can be the consequence if such warnings are ig-
nored.
Follow the prevention instructions carefully.
Mandatory
Signs
The meaning of the mandatory signs in this manual:
Safety goggles
Safety gloves

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AMI Deltacon Power
Safety Instructions
Warning Signs The meaning of the warning signs in this manual:
Electrical shock hazard
Corrosive
Harmful to health
Flammable
Warning general
Attention general

AMI Deltacon Power
Safety Instructions
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1.2. General Safety Regulations
Legal
Requirements
The user is responsible for proper system operation.
All precautions must be followed to ensure safe operation
of the instrument.
Spare Parts
and
Disposables
Use only official SWAN spare parts and disposables. If other parts
are used during the normal warranty period, the manufacturer’s
warranty is voided.
Modifications Modifications and instrument upgrades shall only be carried out by
an authorized Service Technician. SWAN will not accept responsi-
bility for any claim resulting from unauthorized modification or alter-
ation.
WARNING
Electrical Shock Hazard
If proper operation is no longer possible, the instrument must be
disconnected from all power lines, and measures must be taken
to prevent inadvertent operation.
To prevent from electrical shock, always make sure that
the ground wire is connected.
Service shall be performed by authorized personnel only.
Whenever electronic service is required, disconnect in-
strument power and power of devices connected to.
– relay 1,
– relay 2,
– alarm relay
WARNING
For safe instrument installation and operation you must read
and understand the instructions in this manual.
WARNING
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.

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AMI Deltacon Power
Safety Instructions
1.3. Restriction for use
The AMI Deltacon Power is designed for determination of:
specific (total) conductivity
cation (acid) conductivity after the cation exchanger
in power plant water.
It calculates the pH value and the concentration of the alkaline sub-
stance (NH3, morpholine, etc.) if an alkaline substance is present in
the water.
It is not suitable for pH determination in high purity water before
alkalization agent addition.
Conditions for pH calculation:
only 1 alkalization agent in the sample
the contamination is mostly NaCl
phosphate concentration is < 0.5 ppm
pH value is > 7.5, and < 11.5
if pH value is < 8, the concentration of contaminant must be
small compared to the concentration of the alkalization agent
No sand. No oil.
The sample must not contain any particles, which may block the
flow cell. Sufficient sample flow is coercive for the correct function
of the instrument.
WARNING
For safe instrument installation and operation you must read
and understand the instructions in this manual, as well as the
Material Safety Data Sheets (MSDS)
Cation Exchange Resin
Download
MSDS
The current Material Safety Data Sheets (MSDS) for the below list-
ed Reagents are available for downloading at www.swan.ch.
Product name: Cation Exchange Resin
Catalogue number: A-82.841.030, A-82.841.031 and
A-82.841.035