Synco Project 0.2 EVO User manual

We’re pleased to welcome you to a global family of athletes embracing more comfortable, more effective time trailing positions. Sync
Ergonomics strongly recommends the installation of your Sync components to be undertaken by a qualified bicycle mechanic,
experienced with time trial and triathlon bicycles. Irrespective of your level of mechanical experience, please read the following guide
as it contains information vital for correct setup and use.
This document has been prepared to guide you through the assembly of your Project 0.2 EVO (EVO) ecosystem. Care must be taken
during the installation process to ensure proper function and ongoing maintenance must be performed to ensure longevity of your Sync
Ergonomics components.
WARNING: In order to be installed correctly the components of Project 0.2 EVO require specialised knowledge of a time trial bicycle. It is recommended that
installation should be performed by a qualified bicycle mechanic. Improper assembly of any of the components of EVO could cause damage to the
product(s) and/or bicycle, may lead to loss of control of the bicycle, and may lead to personal injury, or in severe cases even death. Sync Ergonomics
assumes no responsibility for improper assembly and installation of the product(s).
WARNING: Please have your bicycle and Sync Ergonomics products regularly inspected for possible damage from use, especially from instances such as
accidents, crashes, and/or impact that occurs with travel. In the event of an accident, crash and/or impact in travel, it is strongly recommended you stop
using your bicycle immediately and take your bicycle to a professional bicycle mechanic for inspection to ensure proper function and safety. In the case
of damage, replace affected parts immediately. Even when no damage is visible, there may be internal damage to the integrity of a component. Failure
to replace damaged parts could result in loss of control, and may lead to personal injury, or in severe cases even death. Sync Ergonomics assumes no
responsibility for improper maintenance and inspection of the product(s).
Sync Ergonomics components are free from materials and manufacturing defects for a period of 12 months starting from the original
purchase date, unless otherwise stated in our warranty policy, detailed on our website at www.syncergonomics.com. This warranty is
non-transferable and only applicable to the original customer who purchased this product and this product only. Any modifications to
the product, other than for its original intended use, such as drilling, will effectively and immediately void the warranty.
For more information on our warranty policy and instructions for completing a warranty claim, please visit our website for full details at
www.syncergonomics.com.

Torque wrench (with Hex and Torx drivers)
2.5 and 4 mm Allen keys
T10 and T25 Torx keys
Cutting guide (Park Tool SG-6)
Hack saw and a high-quality 32 TPI blade
Fine metal file or deburring tool
Isopropyl alcohol
Light-strength retaining compound (LOCTITE 222)
Medium-strength retaining compound (LOCTITE 243)
MOTOREX Bike Grease
Assembly paste (carbon paste)
WARNING: Your bike may require additional tools to what is mentioned above and we cannot guarantee that these recommendations will cover the
requirements of all bikes. If in doubt, ensure assembly is handled by a qualified bicycle mechanic, experienced with the assembly and setup of a time trial
bicycle.
The EVO ecosystem is designed to function seamlessly with your time trial bicycle. When assembling EVO on your Scott Plasma, it is
necessary install you Sync Ergonomics components in conjunction with the Scott spacer system. DO NOT attempt to install the EVO
components in any way other than described in this setup guide.
WARNING: Do not attempt to modify your Sync components, outside of what is described within this setup guide as appropriate for assembly. Modification
may impact the structural integrity of a components and could result in component failure, or failure of the complete system. Sync Ergonomics is not liable
for product damage and/or personal injury resulting from improper assembly.

1
SYN-EVO-CL-M6-28-15
EVO Scott Clamp
2
2
SYN-EVO-CA-M6-28-XX
EVO Scott Plasma Clamp Adapter
2
3
SYN-EVO-BR-M6-28-110
EVO Scott Plasma Brace
1
4
SYN-EVO-TC-M3-00
EVO Clamp Top Cap
2
5
SYN-EVO-EX-3XX-25-RX
Low Rise Extension (R)
1
6
SYN-EVO-EX-3XX-25-LX
Low Rise Extension (L)
1
7
SYN-EVO-CP-15-14-CB
Deep Groove Arm Cup
2
8
SYN-EVO-PD
EVA Foam Pad
2
9
-
Clamp Grub Screws
4
10
-
EVO Clamp Top Cap Screws
2
11
-
Arm Cup Screws
4

EVO Is designed to function with the original base bar and spacers provided with your Scott Plasma 5. Your Scott Plasma is supplied with
a variety of spacers to allow you achieve the perfect fit when combined with the EVO ecosystem. As the EVO Extension Clamps sit high
on the assembly, you may find you need to reduce the height of your spacer stack to achieve optimal fit.

You have been provided with a Scott-specific Clamp Adapter assembly. This is designed to replace the OEM upper assembly on your
Plasma 5. Place the EVO Clamp Adapter on top of your OEM Scott spacers, ensuring that the bolt holes align correctly.
Do not attempt to install the Scott-specific EVO Extension Clamp on a bike other than a Scott Plasma 5. Once you have aligned the
spacers with your base bar, place the provided Clamp Adapter on top of your spacer stack followed by the support brace. The EVO
Extension Clamp will form the top of your spacer stack, locking the pieces in place. We recommend the application of MOTOREX Bike
Grease for the clamp bolts.

Low Rise 3D extensions are designed to work with Shimano SW-R9160 and SRAM eTap CLICS. As such, Low Rise 3D extensions are free of
cable entry ports. The laser etched DO NOT CUT sections of the extension tubes are required for:
1) Clamping within the EVO extension clamps (clamp end of extensions)
2) Internal clamping (expansion) of the Shimano shifters (grip end of extensions)
It is inevitable that tube cutting will be required to achieve the combination of height and length that you require. Low Rise 3D extensions
are intentionally long, allowing for the perfect setup post cutting. When cutting, ensure that the tube ends are cut at 90 degrees. Ensure
that the extensions are properly deburred before inserting into the EVO Extension Clamps. The precise fit of these components means
that any additional material (in the form of a bur) will prevent insertion. Inappropriate tube preparation may lead to damage of the
clamp bores and may further obstruct tube insertion
WARNING: Ensure you do not crush tubes during clamping and cutting. The tight tolerances on the clamp bore requires a round tube for insertion.
WARNING: DO NOT DRILL OR MODIFY extensions for cable entry/exit, Low Rise 3D extensions are designed to work with Shimano SW-R9160 and SRAM eTap
CLICS only. Any such modification immediately voids the product warranty. Sync Ergonomics is not liable for product damage and/or personal injury resulting
from product modification.

When cut to the correct length and height, secure the extensions in the extension clamps with the two grub screws provided (pre-inserted
into the clamps). We recommend the application of a light textured carbon paste between the extension and the inside of the clamp
to ensure a secure fit. Successive loosening and tightening of the grub screws over time will require the reapplication of a light strength
retaining compound (LOCTITE 222).
WARNING: Ensure you do not crush tubes by over torqueing the clamp screws. The tight tolerances on EVO Extension Clamps require a round tube for
insertion and removal. Crushing of the tube may lead to the inability to remove a tube from the clamp body.
WARNING: We do not recommend the use of carbon extensions in EVO Extension Clamps. The grub screw clamping method is likely to damage a carbon
tube and in such instances, may lead to tube failure.

Thanks to the connection at the
shifter, you can run the Di2 wires up the back of the
spacer stack and into the clamp during assembly,
leaving sufficient length to connect the shifters as a
final step.
The wires will run, into the back of the extension
clamp and up and out of the extensions. Install your
TT grips before finally affixing your shifters in place.
Due to the nature of the wiring of
SRAM CLICS, it is important that you establish the
correct fit on your EVO setup prior to wiring the
shifters. Disassembly will be required before
reassembly with the SRAM wires passed through
each component.
WARNING: When using SRAM, the length of the wires limits
placement of the Blip Box. Plan for this prior to assembly.
Once you have completed installation of the
extensions and finished wiring the shifters, complete
the clamp assembly by securing the top caps,
ensuring each top cap screw is torqued to 2 Nm.

Deep Groove arm cups are directional. Cups should be mounted with the rounded edge of the arm cup facing forward. For each arm
cup, use the supplied countersunk screws for connection to the extension clamp. We recommend the application of a medium-strength
retaining compound (LOCTITE 243) for the screw connections.
Deep Groove arm cup pads are placed scooped end facing forward. When installing and removing the arm pad start at the sides, this
prevents creasing of the pad and ensures the adhesive backed Velcro does not come away from the underlying arm cup. Replacement
arm cup pads are available from the Sync Ergonomics online store and can be purchased separately when worn out.
WARNING: Over torqueing the cup connection screws will lead to permanent damage of the arm cup base plate. Sync Ergonomics is not liable for product
damage and/or personal injury resulting from inappropriate product setup.

For riders seeking a UCI-compliant position, Low Rise 3D
Extensions can be trimmed to achieve the desired length and
height.
Low Rise 3D extensions are designed to be capable of
providing 100 mm of height gain, measured from the centre of
the arm cup pad, to the top edge of the shifter body.
The height gain required from extension is dependent on cup
placement and the shifter used. The extension must be trimmed
to achieve the precise height requirement.

Saddle offset 0-50 mm behind the bottom bracket
Saddle offset 50 mm (or more) behind the bottom bracket
Athlete height of 190 cm or taller, with a saddle offset of 50 mm
(or more) behind the bottom bracket
The clamp end of the extension must be trimmed in order to
achieve UCI compliance for length.
For all individuals, height gain is measured from the centre of the
arm cup pad, to the top edge of the shifter body/extension tube
The grip end of the extension must be trimmed in order to achieve
UCI compliance for height gain.