SYSTEL SunPower 65 Operation and maintenance manual

█ Usage Notice................................................2
█ Installation Manuel.......................................7
EN
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SunPower
65
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USAGE NOTICE
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SunPower
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USAGE NOTICE
█ 1 - Introduction ............................................................................................. 3
█ 2 - General Note ........................................................................................... 3
█ 3 - Keep this Manual .................................................................................... 3
█ 4 - Safety ....................................................................................................... 3
4.1-What do I do if I smell gas?............................. ......................................... 3
4.2-Safety Requirements................................................................................ 4
█ 5 - Manufacturer’s Warranty / Responsibility ............................................ 4
█ 6 - Intended use of the machine .................................................................... 5
█ 7 - Servicing .................................................................................................. 5
█ 8 - Using the machine .................................................................................... 5
8.1-Safety Requirements................................................................................. 5
8.2-Starting...................................................................................................... 5
8.3-Stopping.................................................................................................... 6
█ 9 - Maintenance / Service after the sale .................................................... 6
Table of Contents
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USAGE NOTICE
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SunPower
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1 - Introduction
Thanks for buying a SunPower 65 gas heater. Our
machine is of French design and manufacture, and
was designed, built and rigorously controlled to bring
you maximum satisfaction.
The blower conforms to the European EN 252:2009
standard.
SYSTEL develops a range of products and accesso-
ries for heat generation, lighting, and energy conser-
vation, see our website to discover our innovative
products: www.systel-international.com
Dedicated to improving our products, SYSTEL re-
serves the right to make all changes, without notice,
that we find useful to the products described in this
document.
This document has sections in French and sections
that are translated. In case of dispute, the sections in
French will be used.
Measurements are expressed in metric. The corre-
sponding dimensions in other measurement systems
(notably SAE) are given in brackets.
The illustrations are not contractual.
©SYSTEL 2015.
2 - General notes
The SunPower 65 is designed for heating agricultural
buildings by producing warm air.
The installation and first start up of the unit should be
done by a qualified professional.
The qualified professional is responsible for the cor-
rect installation and start up according to strict
regula-tions.
This appliance can be used by children aged from 8
years and above and persons with reduced
physical,sensory or mental capabilities or lack of
experience and knowledge if they have been given
supervision or instruction concerning use of the
appliance in a safe way and understand the hazards
involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by
children without supervision.
3 - Keep these documents
● Keep this manual and all accompanying documents
handy in case it is necessary to consult them.
We refuse all responsibility in cases of occasional
damage from not reading the instructions in this docu-
ment.
4 - Safety
A gas heater can be dangerous if not correctly in
stalled and used. Read this manual closely, particu
larly the notes and safety rules.
● Not following the safety notes in this manual
makes you responsible in case of accident.
● Pay particular attention to the following signs and
their meanings:
Means a strong possibility of grave injury
or death if instructions are not followed.
Means a risk of eloctric shock and
damage to the unit if the instructions are
not followed.
Means a risk of major damage if the instruc
tions are not followed.
Useful information furnished.
Useful recycling information furnished.
The cautions and warnings contained in this manual
cannot cover all of the risks in using a gas heater.
In addition to these warnings, it is important to exercise
good judgment and respect basic safety rules.
4.1 - What should I do if I smell gas?
● Do not light. Do not extinguish the light.
● Do not turn on the electrical switch.
● Do not use a telephone in the risk area.
● Do not light a flame (such as a candle).
● Do not smoke.
● Close the gas valve.
● Open doors and windows.
● Warn other people in the area.
● Call the gas company or your qualified profes--
● sional.
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EN
4.2 - Warnings and Safety notes
Please strictly follow the safety notes and the
following warnings:
● Do not use or put explosive or easily flammable
materials (such as gasoline, paint, etc.) in or near the
unit.
● Do not use the unit when cleaning in the area.
● Do not in any case put the safety devices out of order
and do not attempt any manipulation of the devices
under penalty of malfunction.
● Do not make any modifications:
- to the unit,
● - to the outside of the unit
● - to the air, gas, or electrical functions.
● Never do maintenance or repair on the unit your self.
● Do not ruin or remove the seals on the components.
Only the SYSTEL after-sale service professionals are
authorized to make repairs to the sealed
components.
● Do not modify the technical and architectural
conditions next to the unit, as these may compromise
the safety or function of the unit.
● To limit the buildup of CO in the surrounding area,
make sure the unit is properly ventilated
(3300m 3/h).
5 - Construction warranty /
Responsibility
Thank you for choosing SYSTEL.
The SunPower has a number of quality controls. This unit
should be installed according to industry regulations,
strictly following standards and the specific instructions
shown on the installation sheet. In order for you to fully
benefit from its performance, your SunPower, should be
installed according to strict functional controls and
regulations specific to the locality where it is in stalled.
SYSTEL offers you a parts warranty of ONE YEAR on
hardware, from the installation date of your SunPower,
that covers the replacement of any part recognized as
defective.
This manufacturer’s parts warranty is dependent upon an
annual maintenance which should be done by a
professional. The professional should verify, clean and
adjust the unit at least once per year, more if necessary.
We will repair or replace any part recognized as defective
after it is sent back to us for review.
The repair or replacement of parts during the
manufacturer’s warranty period will not have the effect of
prolonging the warranty’s initial duration.
The manufacturer’s parts warranty will not be in effect
due to a bad installation of the unit, inappropriate storage
conditions, or in case of defective function or deterioration
of your SunPower as a result of abnormal or abusive
operation, or of insufficient maintenance.
The manufacturer’s parts warranty does not cover
deterioration that is a result of a change in electric power
supply.
Before installation, check that the local distribution
conditions, nature of gas and pressure, and the current
state of adjustment of the appliance are compatible.
The installer shall refer to the appliance data plate for
information specific for the air flow rates and gas rates for
the particular appliance being installed.
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6 - Intended use of the machine
The SYSTEL units are designed and made to conform
to the latest technical advances and strict safety
regulations.
The SunPower heater is intended for the production of
warm air in livestock buildings.
All other uses are considered inadequate and
forbidden.
The manufacturer will not in any case be held
responsible for damages resulting from a use other
than which it was intended. All risk is borne by the
user.
The intended usage is equally encompasses by the
usage instructions, installation manual, and all the
accompanying documents that fulfill the conditions of
installation and maintenance.
7 - Servicing
To extend the duration of your unit’s life, it is recom--
mended to check and clean it regularly.
The frequency of maintenance operations
depends on the environment in which the
unit.
Before beginning maintenance:
● Shut off the gas.
● Cut off the power supply.
● Open the side doors.
● Clean with compressed air:
-the air inlet grills.
- the burner.
- the interior of the unit to remove any foreign
bodies.
●Close the side doors.
● Restore electrical power and gas.
● Start the heater (see the chapter on starting).
8 - Using the machine
8.1 - Instrument panel
2
5
3
41
Legend
1 SunPower case
2 Electrical box
3 Reset button
4
Star&Stop button
5
Defaultlight
● Open the side door to access the electrical box.
8.2 - Starting
● Access to the gas supply
● Make sure that :
-the heater is plugged in 220Vac power supply.
- the gas valve is open.
● Move the Start/Stop switch on the instrument panel
to “ON”.
The heater starts according to the following cycle:
-Fan starts.
- Burner lights
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8.3 - Stopping
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● Move the Start/Stop switch to “OFF”.
We recommend closing the gas inlet
during prolonged storage.
9 - Maintenance / Service after the
sale
Cleaned and well-maintained, your unit will consume
less and last longer.
A regular maintenance on the unit by a qualified
professional is critical to its good function and installation
Regular maintenance will lengthen the life of the unit,
reduce its energy consumption, and its release of
pollutants.
We recommend obtaining a maintenance contract
with qualified professional.
Keep in mind that insufficient maintenance can
compromise the safety of the unit and cause unit and
personal damage.
EN
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INSTALLATION MANUAL
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INSTALLATION MANUAL
Table of Contents
█ 1 - Notes relative to the documentation ................................................. 8
█ 2 - Machine description ........................................................................... 8
2.1-Warning sign ........................................................................................8
2.2-CE Identification.................................................................................. 9
█ 3 - Safety notes and warnings.................................................................. 9
3.1-Safety notes........................................................................................... 9
3.2-Dcrees, standards, directives................................................................ 9
3.3-Recycling............................................................................................. 9
█ 4 - Choice of Location.............................................................................. 10
4.1-Interior Mounting................................................................................ 10
4.2-Exterior mounting............................................................................... 10
█ 5 - Installation of the unit ........................................................................ 11
5.1-Equipment delivered............................................................................11
5.2-Dimensions and weight ......................................................................12
5.3-Support assembly ...............................................................................12
5.4-Interior mounting .................................................................................13
5.4.1-Support fixation ...............................................................................13
5.4.2-Case fixation.....................................................................................13
5.5-Exterior mounting.................................................................................14
5.5.1-Support fixation..................................................................................14
5.5.2-Case fixation.................................................................................... 14
5.5.3-Orientation of the air flow...................................................................15
█ 6 - Gas connection ................................................................................. 16
█ 7 - Electrical connection ........................................................................ 16
7.1-Thermostat ..........................................................................................17
7.2-Electrical box........................................................................................17
7.3-Electrical schematic............................................................................. 18
█ 8 - Starting ............................................................................................... 19
8.1-Starting cycle........................................................................................19
8.2-Default starting cycle.............................................................................20
8.3-Flow switch stuck before fan starts........................................................20
8.4-Flow switch not stuck or overheat protector is open.............................20
█ 9 - Gas pressure adjustment ...................................................................21
█ 10 - Troubleshooting ................................................................................22
10.1-Occurrence of defects during operation...............................................23
10.1.1-Loss of flame detection.................................................................... 23
10.1.2-Loss of air flow control ......................................................................23
10.1.3-Overheat protector opening............................................................ 24
10.2-Replacing the fuse box control............................................................. 24
█ 11 - User information ................................................................................25
█ 12 - Replacement parts..............................................................................25
█ 13 - Technical data.....................................................................................26
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INSTALLATION MANUAL
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EN
1 - Remarks relative to the
documentation
● Keep the documents for using the machine
together. The user should keep the documents
handy in case they need it later.
We do not take responsibility for damages caused
by not reading the instructions in this manual.
2 - Machine description
6
7
15
2
5
3
4
1
12
14
13
8910
11
Legend
1 SunPower case
2 Electrical box
3 Reset button
4
Start/Stop Switch
5
Default Indicator
6 Fan motor
7 Fan safety switch
8 Carrying handle
9 Electrical cable gland
10 Thermostat cable gland
11 Support
12 Gas regulator
13 Gas solenold valve
14 Gas filter
15 Air inlet
13
15
16
12
10
9
11
14
8
1
Legend
1 SunPower case
8 Carrying handle
9 Overheat protector
10 Lighting electrode
11 lonizer electrode
12 Gas solenold valve
13 Burner
14 Warm alr flow orientation module
15 Air inlet
16 Fuel Injector
2.1 - Warning label
Warning! The unit should be used only
with the types of gas indicated on the
warning label.
● Before installing the unit, make sure that the type of
gas and pressure are compatibles with the unit
setting.
Dongguan Seth Thai Thermal Technology Co., Ltd.
3rd Floor, 2# Building, Sanxing Road, Niushan, Dongcheng District, Dongguan City, Guangdong, China.
Appliance Name SUNPOWER Heater
Model/Type No. SUNPOWER65
Trade name
Total Nominal Heat
Input 65.9 kW (4796 g/h for LPG)
Electrical supply 220V~240V, 50Hz, 1.6A
External air
pressure 30Pa
Design air flow rate 17m/s
Design
temperature rise 60k
Serial No.
Gas Category I3+(28-30/37) √I3B/P(30) I2H(20)
Gas Type Butane Propane Butane,Propane or their
mixtures
Natural Gas
Gas Pressure 28-30 mbar 37 mbar 28-30 mbar 20 mbar
Destination
Countries
BE, FR, IT, LU, IE, GB, GR, PT,
ES, CY, CZ, LT, SK, CH, SI and
LV
LU, NL, DK, FI, SE,
CY, CZ, EE, LT, MT,
SK, SI, BG, IS, NO,
TR, HR, RO, IT, HU
and LV.
FR, IT, DK, IE, GB, GR, ES, PT, AT, FI, SE, CZ, EE,
HU, LV, LT, SK, SI, IS, NO, CH, TR, HR, RO
This appliance must be installed in accordance with the rules in force, and used only in a well-ventilated
space. Consult instructions before installation and use of this appliance.
The appliance shall be switched off and the gas supply isolated before carrying out any servicing
operation.
Pin Code: 0845CR0060
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2.2 - CE Identification
The CE identification shows that the units described in
this manual conform to the following standards:
- Directive relative to direct heat and forced air warm
air generators using gas fuel for non-do mestic
localized heating, with heat flow less than or equal
to 300kW on low heat flow power (directive
EN525:2009 of the Council of the European
Community).
- Directive relative to electromagnetic
compatibility (directive 2014/30/EU of the
Council of the European Community).
- Directive relative to low voltage (directive
2014/35/EU of the Council of
the European Community).
3 - Safety and limitations
3.1 - Safety.
All work done in the interior of the unit should be carried
out by a qualified professional or by SYSTEL’s Service
after the sale.
If the gas pressure at the entrance of the unit is situated
outside of the specified area, the unit should not be
started. If the cause of the problem cannot be identified
or the problem resolved, contact the gas company.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
● Before mounting the connection, correctly position the
sealing joints so as to avoid all gas leaks.
The following safety rules should be strictly adhered to
before maintenance or replacing spare parts.
●
●
Shut off the unit (see “Shut off” in the user guide)
-Unplug the unit
Electrically isolate the unit:
-Switch off the circuit breaker
● Close the gas valve
● Let the unit cool off before doing any work inside the
unit.
● Only use new seals.
● Check the seals after working on any of the gas parts.
● Do a functional test on the parts and the unit after
installing any replacement parts.
3.2 - Decrees, standards, directives
Before installing and operating the unit, the cautions,
directives, technical data, standards and provisions
should be strictly followed in their actual version.
3.3 - Recycling
The unit is largely composed of recycled materials.
The box, unit, and packaging materials should
not be thrown into household waste but
disposed of in accordance with strict
guidelines.
- Directive relative to Gas appliance directive
2009/142/EC of the Council of the European
Community
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EN
4 - Choice of Placement
Before determining the unit placement, read the safety
notes and warnings in the usage notice and the
installation manual.
● Consider the weight of the unit (see the “Technical
Data” chapter).
● To limit the accumulation of CO in the heated area,
make sure the ventilation is at least 2000 m3/h.
● Determine a placement that allows for the correct
position of the gas conduit.
● To allow for periodic maintenance, keep the minimal
distance on each side of the unit.
● Make sure that that the materials used for the
installation are compatible with those of the unit.
● Explain these requirements to the user of the unit.
4.1 - Interior mounting
A
B
C
C
D
Legend
A Minimum distance of SunPower case/ceiling
B Minimum distance of SunPower case/floor
C Minimum distance of SunPower case/wall
D Safety zone
Rep. dimension
A300mm
B500mm
C300mm
DR>3m
4.2 - Montage en extérieur
C
A
B
C
B
Legend
A Minimum distance SunPower case/floor
B Minimum distance SunPower/wall
c Safety zone
Rep. dimension
A500mm
B300mm
CR>3m
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5 - Installation of the unit
All dimensions in this manual are
expressed in mm.
5.1 - Alternative Equipment
FR
EN
ES
RU
www.systelinternatio
nal.fr
SunPower
65
5
10
5
1
2
2
6
3
5
5
4
6
Legend:
1 SunPower case
2 PG11 cable gland (2)
3 Gas regulator + valve + filter
4 Warm air flow orientation module + screws
5 Case support + screws
6 Conduit
7 Room Thermostat
10 User guide and installation manual
7
8
9
8 Gas Pipe
9 HP Regulator
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5.2 - Dimensions and weight
65 kg
5.3 - Support assembly
5
67
1
3
2
7
4
5
6
Legend:
1 Right bracket
2 Left bracket
3 Front mount
4 Facing mount
5 Bolts (8)
6 Nuts (8)
7 Washers (12)
● Mount the facing support (4) on the left (2) and right
(2) brackets with screws (5), some nuts (6), and some
washers (7).
● Mount the front support (3) on the left (2) and right (2)
brackets with screws (5), nuts (6) and washers (7).
EN
1436
623
659,5
696
280
114 240 268
4 x (10x70)
789
637
532 227
42
1140
801
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5.4 - Interior mounting
5.4.1 - Support fastening
3
D
1
4
2
A
B
C
Legend:
1 Support
2 Anchor
3 Screw
4 Wall
Rep. dimension (en mm)
A 659.5
B 280
C 500
DØ12
● Choose the fixation adapted for your support (stone,
simple…) and to the load support (see the “Technical
data” chapter).
● Drill the holes.
● Insert the anchors (2) (not furnished) in the drilled
holes.
● Fasten the support (1) onto the wall (4) with screws
(3) (not furnished).
● Fasten the level support.
5.4.2 - Fixation du coffret
1
2
5
3
4
Legend:
1 SunPower case
2 Support
3 Screws
4 Washers
5 Carrying handle
● Using the carrying handles (5), place the SunPower
unit (1) on the support (2).
● Fasten the case to the support with screws (3) and
nuts (4).
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5.5 - Exterior mounting
5.5.1 - Support fastening
D
5
1
4
2
A
B
C
E
F
E
G
3
Legend
1 Support
2 Anchor
3 Screw
4 Wall
5 Conduit passage
Rep. dimension (en mm)
A 659.5
B 280
C 152
DØ12
E275
F299
G321
● Choose the fixation adapted for your support (stone,
simple…) and to the load support (see the “Technical
data” chapter).
● Drill the conduit passage.
● Drill the holes
● Insert the anchors (2) (not furnished) in the drilled
holes.
● Fasten the support (1) onto the wall (4) with screws
(3) (not furnished).
● Fasten the level support.
5.5.2 - Fixation du coffret
1
2
A
B
3
Legend:
1 SunPower case
2 Warm air flow orientation module
3 Conduit
● Remove the warm air flow orientation module (2)
from the SunPower case (1).
● Fasten the conduit (3) onto the SunPower case
(1).
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1
2
5
Legend
1 SunPower case
2 Support
3 Screw
4 Nut
5 Carrying handle
● Using the carrying handles (5), place the SunPowe
unit (1) on the support (2).
●
drilled out earlier.
Pass the conduit through the passage that was
● Fasten the case (1) to the support (2) with screws
(3) and nuts (4).
● Re-mount the warm air flow orientation module onto
the case (1).
5.5.3 - o rientation du flux d'ai
1
2
2
2
A
A
A
Legend:
A Warm air flow
1 Warm air flow orientation module
2 Flap
● Bend the flaps (2) to orient the warm air flow (A) in the
desired direction.
3
4
A
A
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ER
6 - Gas connection
Refar to the 'Machine Description" chapter to
place and identify the different connections.
1
2
3
5
4
Legend:
1 Gas inlet pipe
2 Nut
3 Pressure regulator seal
4 Gas valve
5 Gas pressure regulator
● Close the gas valve (4).
● Seal the gas inlet pipe (1) where it enters the
pressure regulator (3), without forgetting the joint
(2).
● Only use joints furnished with the unit.
7 - Electrical sealin
Important - the machine's electrical sealing
should be carried out by a qualified
professional. All operations on the interior
of the machine should be carried out by
the Service After the Sale or a qualified
professional.
Danger! In case of incorrect installatlon,
there is a risk of electric shock and
damage to the machine.
The sealing should be carried out by an intermediary of a
pole switch or a breaker so that the unit can be
disconnected from the network for cleaning and
maintenance.
The power cable should consist of 3 wires of a minimum
section of 2.5mm².
1
2
3
Legend:
1 Instrument panel
2 Alimentation cable gland
3 Thermostat cable gland
● Pass the electrical power cable through the cable
gland (2).
● Seal the terminal on the heater.
Clamp the cable with the thermostat cable
so that they do not touch any hot parts of
the heater.
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INSTALLATION MANUAL
Doc_SunPower_00
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EN
SunPower
65
This document may not be reproduced, transmitted, or translated without authorization from SYSTEL.
7.1 - Room thermostat
In order to control the start and stop of the heater
one should connect a room thermostat, mechanical
or electronic, programmable or not.
See the "Description of the machine" chapter
find and identify the different connections.
A room thermostat is sensitive to temperature variations.
● Make sure that the room thermostat is not exposed to
sun or air currents.
Do not install the room thermostat near a
door.Check the label on the installed unit for the
electrical connection.
Pass the cable through the cable gland.
● Connect it to the terminal on the heater.
● Clamp the cable with the other cable so they do
not touch any hot parts of the heater.
Clamp the cable with the other cable
so they do not touch any hot parts of
the heater.
7.2 - Electrical box
5
1
8
7
9
6
Legend:
1 Electrical box
2 Reset button
3 Start/Stop Switch
4 Default indicator
5
Terminal
6 Gas controller
7 Power relay
8 Isolation transformer
9 Gland
2
4
3
7
●
●
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INSTALLATION MANUAL
Doc_SunPower_00 18
SunPower
65
This document may not be reproduced, transmitted, or translated without authorization from SYSTEL.
Ce█document█ne█doit█être█ni█reproduit,█ni█communiqué,█ni█traduit█sans█autorisation█de█SYSTEL.
EN
7.3 - Electrical schematic
Legend:
A
B
Bor
IT
KM1
Electronics chart
Gas controller
Terminal
Isolation transformer
Relay for external thermostat
Relay for motor
A
BPRESSURE SWITCH
KM2 T1
KM2
FAN
EV
OVERHEAT SECURITY
DEFAULT
RESET
KM1
EXTERNAL THERMOSTAT
ON/OFF
IGNITION PROBE
FLAM ECONTROL PROBE
KM1
1
2 3
A1
A2
1
3
2
4
3
4
L N
1
2
01
02
X1
X2
3
4
A1
A2
3
4
3
4
IT
Bor
B
KM2
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INSTALLATION MANUAL
Doc_SunPower_00
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EN
SunPower
65
This document may not be reproduced, transmitted, or translated without authorization from SYSTEL.
8 - Starting
● Set the room thermostat to maximum.
● Make sure that :
-The heater is plugged in.
-The gas valve is open.
● Move the Start/Stop switch on the instrument
panel to “I”.
The indicator on the instrument panel lights up and
the heater starts according to the following cycle:
-The fan starts
-The burner lights.
● To verify that the installation is working correctly, let
the unit run for at least 15 minutes.
● If necessary, adjust the gas pressure (see the
“Adjusting the gas pressure”).
● Adjust the thermostat to the desired temperature.
8.1 - Start cycle
5s 4s 8s
t (s)
T
ION
Def
RST
1
2
4
5
6
7
8
3
TT
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
Legend:
1 Start/Stop Switch
2 Flow control
3 Fan
4 Ignition
5 Gas Solenoid valve
6 ionization
7 Reset button
8 Default Indicator
t Time
t Delay
7s
T
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INSTALLATION MANUAL
Doc_SunPower_00 20
EN
SunPower
65
This document may not be reproduced, transmitted, or translated without authorization from SYSTEL. Ce█document█ne█doit█être█ni█reproduit,█ni█communiqué,█ni█traduit█sans█autorisation█de█SYSTEL.
8.2 - Default start cycle
5s
t (s)
T
ION
Def
RST
1
2
4
5
6
7
8
3
5s
T
5s
T
5s
T
5s
T
8s
T
8s
T
8s
T
4s
T
4s
T
4s
T
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
8.3 - Flow switch open before fan starts
t (s)
1
2
3
On
Off
On
Off
On
Off
On
Off
Def
8
In case of ignition fault, the start cycle is
repeated a maximum of 2 times.
8.4 - Flow switch stucked before fan starts
Legend:
1 Start/Stop Switch
2 Flow control
3 Fan
4 Ignition
5 Gas Solenoid
6 ionization
7 Reset button
8 Default Indicator
t Time
t Delay
Legend:
1 Start/Stop Switch
2 Flow control
3 Fan
8
t
Time
2 Flow control
8 Default Indicator
96s
T
t (s)
On
Off
On
Off
On
Off
On
Off
Def
96s
T
On
Off
2
3
4
8
1
2
3
4
5
4
Legend:
1 Start/Stop Switch
4 Ignition
T Time
t Delay
T
Default Indicator
Delay
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