System Cleaners MS1-10 User manual

Version 1 (03.2020. EN)
MANUAL
MS1-10 and MSC1-10

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
Page 2 of 71
General
For safety during installation and later use it is very important that installation, operating and maintenance
instructions are carefully followed.
You are requested to keep this instruction manual at a location where it will be available at all times, and it should be
submitted to the person who is responsible for this product. In the event that the instruction manual is lost, you are
welcome to order a new one from your dealer.
If any doubt should arise with regard to the content of these instructions, please contact the distributor.
Proper use
System Cleaners’ system is exclusively designed to transport and pressure-increase of water to satellite stations. All
other forms of application or use not within the scope of the above are considered to be improper and inconsistent
with the requirements and regulations, and may lead to hazardous situations.
System Cleaners A/S cannot be held liable for consequential damage resulting from improper use of the equipment.
Proper use includes the following:
•The instructions, regulations and recommendations concerning the system stated in the instruction manual
•Observance of the specified inspection and maintenance intervals
•Correct maintenance of good operating condition of the system
•Observance of the specified environmental and operating conditions
Proper use also includes observance of all information that is stated in this instruction manual. This applies in
particular to the specified safety instructions.
Liability
Each user must handle and use the system in a responsible manner.
It is therefore of great importance that this instruction manual is available to the sanitation employee concerned at all
times.
Safety
The design of the system complies with generally accepted technical regulations and provisions concerning the working
environment and accident prevention. Despite this, risks can occur during use that can lead to physical inconvenience
for the user or a third party or have an impact on the machine or other equipment.
The system must therefore be in prime technical condition before use and may only be used in accordance with its
purpose and with strict observance of the safety requirements and operating instructions. In particular, malfunctions
and irregularities that can affect safety must be remedied immediately.
Warranty
For a period of 24 months from the date of delivery, your dealer will honor a warranty on parts that do not function
properly due to material defects or manufacturing faults. The warranty does not cover wearing parts. The warranty will
cover replacement or repair of the defective part. Costs with regard to dismantling, forwarding and reassembly are
defrayed by the purchaser. Any return shipments from System Cleaners A/S following completed repairs are defrayed
by System Cleaners A/S. The defective parts remain the property of System Cleaners A/S.
Claims that may be made for legal reasons, ordinary wear and tear, as well as damage to parts that can be attributed
to negligent or improper handling are not covered by the warranty. The warranty will be void if the system has been
exposed to frost. The warranty will also be void if modifications or repairs have been carried out by unauthorized
personnel. Warranty claims will only be accepted if they are reported to System Cleaners A/S immediately after
damage has been discovered. The warranty is terminated if there is a change of ownership of the machine. System
Cleaners A/S and its dealers cannot be held liable for personal injury, damage to equipment, loss of earnings,
including production losses, losses to stock or similar that may have arisen as a result of defects or delayed delivery of
the sold product, irrespective of the cause, including manufacturing faults or material defects. In addition, please refer
to our general terms and conditions of sales and delivery.

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Disposal
Please be aware of the following applicable provisions: the equipment must be disposed of according to its nature and
applicable requirements, e.g. electrical scrap, synthetic material, stainless steel, brass, etc.
Labelling
The system is equipped with a type plate containing technical data.
The type plate is located on a fixed part of the system.
Declaration of conformity (electrical)
We declare that this product is in conformity with the following directives:
•2006/42/EC Directive on Machinery
•2014/35/EU Low Voltage Directive
•2014/30/EU EMC Directive
Per Kjøller
Development Manager

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Main station (MS1-10/MSC1-10)
A main station has a built-in pump, a built-in satellite, a built-in compressor (depending on model) and is connected to
electrical power, water mains, a number of chemicals and compressed air (depending on model). It supplies
pressurized water to the built-in satellite.
With the built-in satellite it is possible for one operator to rinse, foam or disinfect (depending on model).
MS1-10 120 V

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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MS1-10 230V
Pos.
Description
Model
A
Start/Stop
All
B
Selector switch
All
C
Key
All
D
Inlet water
All
E
Pump
All
F
Injector system
All
G
Outlet
All
H
Electrical control
120 V
H
Compressor
MSC1-10 230 V

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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INSTALLATION
Storage
The machine must not be exposed to frost unless it has been emptied of water (frost protected). Even brief periods of
exposure to frost may cause damage to the equipment.
Store the equipment in a frost-free room in the original packing.
Installation
Place the equipment in a frost-free room, well protected from the sun and place it on a hard surface.
Make sure that, in the event of failing non-return valves in the air and water supply, there are suitable back-flow
preventers fitted.
Local regulations may require installation of a back-flow protecting device to prevent compressed air or chemicals
getting into the water supply.
Piping
The piping should be made from materials suitable for the media in the pipes, the maximum pressure and
temperature.
It is the fitter’s responsibility to ensure that the piping including all armatures conform to local regulations.
The installation must be performed such that forces from pipes etc. are not transferred to the equipment during and
after fitting, as this may result in leaks or damage the equipment.
Select a pipe size so that the flow velocity in the pipe is up to 3 meters/second (10 feet/second). This gives a normally
accepted pressure loss and low noise from the flow.
In order to facilitate maintenance of the equipment, it is recommended to fit a shut-off valve in the pipelines
immediately at the connections for water.
Pipe supports
Always use pipe supports designed for the pipe size and material and maximum working pressure and temperature.

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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COMMISSIONING
Flushing
Pipes etc. must be flushed efficiently before connecting the unit.
Before commencing operation on the unit or following repair work, the unit must be flushed thoroughly to remove any
impurities or foreign bodies.
Disinfection
Local specifications may require disinfection of the wetted parts like internals of pipes and pumps before use to avoid
contamination of newly cleaned surfaces.
Dosing
Adjust the dosing according to the chemical supplier’s recommendations.
Always calibrate and, if required, document the dosing on a regular basis.
Air
Adjust the air pressure until a satisfactory foam quality is achieved.
Note that good foam quality depends on the mixture of water, chemical and air and getting a perfect result requires
some adjustments of the mixing ratios.
OPERATION
Safety
It is recommended that suitable working clothes be worn. For protection against certain types of detergents, always
use protective goggles, respiratory protective equipment and rubber gloves.
It is recommended that non-slip footwear be worn since the floor can be slippery due to the presence of water and
foam.
This system may only be operated, maintained and –not least - repaired by persons who are familiar with the system
and properly trained to carry out the job concerned.
It is the customer’s responsibility that these installation and operating instructions are supplemented by in-house
instructions concerning inspection and reporting, industrial management, personnel training, etc.
Do not carry out any work if you are unsure of the consequences or are insufficiently skilled to carry it out. If in doubt,
you should contact your superior or your agent in advance.
Never direct the water jet at other persons.
Never direct the water jet at electrical installations.
Check that couplings “lock” when hoses and nozzles are fitted. If possible, practise this procedure before operation.
Always relieve the pressure in the rinsing hose by opening the low-pressure gun or valve after the water supply has
been shut off before dismantling the couplings and removing the hose.
During operation of the system, ensure that the low-pressure gun/valve is closed before releasing the handle.
When the low-pressure gun or valve is opened, the water jet will result in a certain amount of counter-pressure.
Therefore make sure that you hold the handle firmly and have a firm foothold.
Before removing the cabinet, the power supply must be switched off.
Safety precautions and safety devices must comply with national regulations applicable at any time.
Internally, protection corresponds to IP 55. On a number of components hazardous voltages can occur. During
operation the cabinet must always be closed.
Never insert or remove a plug from an electrical socket unless the power has been switched off.

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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System Cleaners low-pressure systems may only be used in conjunction with soaps and chemicals that are approved
for cleaning within the food or transport industries.
Soaps and chemicals that are classified as highly corrosive, toxic or which pose a health risk to humans or animals
may not be used.
The system must not be used together with solvents or volatile liquids that pose a health risk or are inflammable.
In the event that the system is used with non-approved soaps, chemicals or solvents, System Cleaners A/S disclaims
all liability.
If in doubt, please contact your soap or chemical supplier and read the supplier manual.
In the event that you use the system with chemicals that require mandatory labelling, or if the water temperature
exceeds 50°C, a low-pressure gun with an automatic closing device must be used.
Start
The system starts automatically in the event of falling pressure in the outlet pipe like when the operator opens the low
pressure gun or valve.
Stop
The system stops automatically shortly after water is no longer being used like when the operator closes the low
pressure gun or valve.
Leaks
If there are leaks in the system’s non-return valve, pipelines or satellites, the pump will start although there is no
water being used.
Pressure relief
After use shut the isolating valves over the equipment and relieve air and water pressure in hoses etc.
MAINTENANCE
Water filter
Depending on the mains water quality it may be necessary to clean the water filter on a regular basis to prevent the
pump from stopping.
Flow switch
The flow switch does not require maintenance.
Water non-return valve
Water non-return valves are critical wear parts and should be replaced yearly.
Compressor
The compressor is oil-less and does not require lubrication or any other maintenance.
Air filter
Depending on the quality of the compressed air it may be necessary to empty condensation collected in the air filter
bowl on a regular basis.
Injector system
The injector system consists of foot strainer, dosing valve, non-return valve and injector.
Chemical residues compromises the function of the injector and flushing with warm water after each use is required to
maintain trouble free operation.
Depending on the water quality it may be necessary to de-scale the water side of the injector on a regular basis
following the chemical supplier’s guidelines.

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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TROUBLE SHOOTING
Fault
Cause
Remedy
No water or insufficient water at the
nozzle when rinsing
Function selector is in closed
position
Turn the function selector switch to
the desired function
Insufficient water supply to the unit
Make sure that the water supply is as
described in the technical
specifications
Valve at the end of the hose not
open
Open valve
The unit does not suck up detergent
Function selector is not in the
correct position
Turn function selector switch to
desired function
Suction filter or chemical restrictor
are blocked by chemical residue
Clean suction filter or chemical
restrictor
Water pressure is too low
Make sure water supply is as
described in the technical
specifications
Suction filter is above the fluid level
in chemical container
Position the suction filter below fluid
level
Poor foam quality
Chemical product is not a foaming
product
Change to a foaming chemical
Incorrect dosing
Adjust the dosing according to
chemical supplier’s specifications
Suction filter or chemical restrictor
are blocked by chemical residue
Clean the suction filter or chemical
restrictor
Water pressure is too low
Make sure that the water supply is as
described in the technical
specifications
Air pressure too low
Increase air pressure
Non-original foam nozzle fitted
Replace with original white foam
nozzle
Fault
Cause
Remedy
Rinse pressure too low
Pump station not started
Press green button
Too many simultaneous users
Reduce the number of simultaneous
users
Pump stopped due to inlet
pressure less than 1.5 bar (23
psi)
Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)
The device will not start
Valve in inlet or outlet closed
Open valves
Inlet water pressure less than 1.5
bar (23 psi)
Increase inlet pressure to between 1.5
and 10 bar (23 and 145 psi)

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Electrical Control MS1-10 120V
Pos.
Part no.
Description
Version
1
36-700050
Multirelay 9 24V
All
2
36-700040
Time relay
All
3
35-900084
Transformer 25VA 120V
All
4
35-900040
Fuse 1A
All
1
2
3
4

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Accessories
Pos.
Part no.
Description
Material
1
72-100010
Key for housing
Plastic
2
53-015303
Rinse pipe 660mm 15/30 BR
-
3
57-000050
Nozzle holder for 4 System nozzles
-
4
53-015301
Rinse nozzle System 15/30 BR
-
5
53-651500
Foam nozzle System BR65/150
-
6
52-160300
Disinfection nozzle 60/30 KS
-
RECOMMENDED SPARE PARTS
Pos.
Part no.
Description
Material
1
20-200025
Non-return valve air 1/4"
-
2
20-200410
Non-return valve 1/2"
AISI 304/NBR
3
20-400053
Dosing valve concentrated
AISI 316/Viton
4
20-000283
Ball valve 1/2" with actuator
-
5
15-010162
Air fitting elbow ø2,0
Nickel-plated brass/Plastic
6
32-300010
Shaft seal cartridge 1/3/5 M3
-

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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TECHNICAL SPECIFICATIONS

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
Page 14 of 71
TECHNICAL SPECIFICATIONS
Installation
MS1-10
MS1-10
MSC1-10
Ambient temperature
Pump
3-40°C / 37-104°F
Pump type
Pump motor power
CRN 3-8
CRNE 3-8
Compressor motor power
1.1 kW / 1.5 HP
Connections
-
-
1 kW / 1.3 HP
Inlet air
Inlet water
1/4” NPT
Ø8
-
Outlet
3/4” NPT
3/4” BSP
3/4” BSP
Water, inlet
SC coupling
Pressure
Temperature
1.5–4 bar / 22-58 psi
Minimum recommended flow
3-70°C / 37-160°F
Water, outlet
75 liter/min / 19.8 USgal/min
Maximum flow at 10 bar (145 psi)
(including 4.0 bar (58 psi) inlet
pressure)
Air, inlet
50 liter/min / 13 USgal/min
Pressure
Minimum flow
5-10 bar / 72-145 psi
-
Electrical
150 liter/min / 5.3 cfm
-
Voltage and frequency
Current
1x120 V/60 Hz
1x230 V/50 Hz
Recommended pre-fusing
16.8-14.6 A
6.7-5.6 A
Recommended cable cross section
20 A
10 A
Chemical
3x1.5 mm² / 3xAWG16
Dosing range
Dimensions
0.2–6%*
Weight
Installation
50 kg / 110 lbs
60 kg / 132 lbs

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Pump curve
0 3 5 8 11 13 16 18 21 24 26 29 32
0
29
58
87
116
145
174
203
232
0
2
4
6
8
10
12
14
16
010 20 30 40 50 60 70 80 90 100 110 120
CRNE 3-8 1x230V 50 Hz
CRN 3-8 1x120V 60 Hz
USgal
Bar PSI
Liter/min

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Wiring diagram MS1-10

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Wiring diagram MSC1-10

Version 1 (03.2020. EN) (MS1-10, MSC1-10)
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Please note:
We reserve the right to make alterations to the technical specifications without notice.

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MS1-10 F - 120V
Item
Part Number
Description
Material
1
05-029831
Cabinet 500mm MS1-10/AMM50-10
-
2
69-500280
Border label MS1-10
-
3
15-000071
Bulkhead Union air ø8
Plastic
4
15-000061
Air fitting 8x8 elbow
Plastic
5
03-705101
Base model MS1-10 / AMM50-10 1x120V 50/60Hz NPT
-
6
03-705115
Control assembly MS1-10 1x120V 60Hz
-
7
03-705165
Injector system MS1/MSC1-10
-
8
03-705055
MS1/MSC1-10 function: F
-

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MS1-10 F + D - 120V
Item
Part Number
Description
Material
1
05-029831
Cabinet 500mm MS1-10/AMM50-10
-
2
69-500280
Border label MS1-10
-
3
15-000071
Bulkhead Union air ø8
Plastic
4
15-000061
Air fitting 8x8 elbow
Plastic
5
03-705101
Base model MS1-10 / AMM50-10 1x120V 50/60Hz NPT
-
6
03-705115
Control assembly MS1-10 1x120V 60Hz
-
7
03-705165
Injector system MS1/MSC1-10
-
8
03-705055
MS1/MSC1-10 function: F
-
11
03-705170
MS1/MSC1-10 Sep. D
-