Talis Ultraf Pro Operating instructions

Installation and Operation Guide
Table of Contents
1 Safety
2 Introduction
3 Package Contents
4 Installation
5 Setup and Configuration
6 Operation
7 Maintenance
8 Troubleshooting
9 Specifications

Ultraf – Installation and Operation Guide| Revision B | Updated 18/12/17
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1 Safety
This chapter reviews general and specific safety instructions for installing and operating Ultraf.
General Safety Instructions
■Do not install, operate or maintain Ultraf without reading, understanding and following the factory-
supplied instructions.
■Read the instructions in this section carefully before beginning installation and save them for future
reference.
■Follow all instructions marked on the product.
■Pay attention to all Caution notes in this manual.
■Implement handling and lifting instructions to avoid damage.
■Use Ultraf only as specified in this manual. Do not deviate from the instructions and information provided.
■Do not perform welding while Ultraf is connected to the pipe.
Handling Safety Instructions
■If Ultraf does not operate normally, refer to the service instructions or contact qualified Raphael
personnel.
■Personnel involved in installation, operation or maintenance of Ultraf must be trained in the safety
methods relevant to the tasks assigned. Personnel must be familiar with safety messages and understand
the appropriate response procedures for emergencies or other non-standard situations.
■Keep Ultraf in proper operational condition. Ultraf must be serviced by a trained technician on a routine
basis. Unauthorized modifications to the meter might impair the function and/or safety and reduce the
lifespan of the meter.
■Lifting Components – Use caution when lifting components during installation. Only authorized personnel
using the proper lifting equipment are permitted to lift components.
■Wear appropriate personal protective equipment (PPE).
Battery Safety Instructions
■Lithium batteries are a high energy power source and might become a potential hazard if handled
improperly.
■Raphael by Talis is not responsible for any battery failures due to user mishandling.
■Lithium batteries are non-corrosive. However, extreme heat (contact with open flame or system shorting)
causes the battery to rupture, leading to severe injury and damaged equipment.
■Do not transport or operate batteries at temperatures beyond their specified range.
■Do not crush, break, or disassemble the battery.
■Do not short circuit, recharge, overcharge, or connect the battery with reversed polarity.
■Do not weld or solder onto the battery compartment or within close proximity of the battery.
■Do not submerge the battery in water or apply any fluids on the battery.
■If the battery is depleted or damaged, consult Raphael for replacement.
■Only an authorized Raphael dealer may replace the battery pack.
■Adhere to all local laws and regulations for disposal or recycling of lithium batteries.
CAUTION:
Connect Ultraf output according to the following limitations:
■Pulse output – Maximum Current: 100 mA, Maximum voltage: 18 VDC
■Analog output – 12-18 VDC
■Solenoid Output – 12-18 VDC, Capacitor: 4,700 microF

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2 Introduction
Ultraf is an ultrasonic hydrometer valve for water metering and hydraulic control.
Ultraf Configuration
Ultraf can be modified to a large variety of hydraulic applications such as On/Off, pressure reducing, pressure
sustaining, flow control, etc.
Ultraf control output can be modified according to the required control application. Ultraf functionality changes
according to installed control output thus, the installation and operation instructions varies according to the
installed control output.
This guide provides instructions for all the optional control configurations. Make sure to follow the instructions
relevant to your Ultraf control configuration,
Ultraf can be mounted with a wide range of Raphael hydraulic valve applications. The hydraulic valve displayed in
this guide is for demonstration only.
Ultraf is delivered in one of the following control configurations:
Ultraf Basic
Ultraf reads the water flow and the readings are
monitored on the Ultraf local control panel (see Local
Monitoring on page 25) or via a dedicated mobile
device application (see Setup and Configuration on
page 15).
In this configuration, Ultraf does not include an
extension card and no additional wiring is required
during installation.
Ultraf with Pulse Output
Ultraf reads the water flow and the readings
are monitored on the Ultraf local control panel
(see Local Monitoring on page 25) or via a
dedicated mobile device application (see Setup and
Configuration on page 15).
Ultraf transmits the flow rate via its pulse output
to an external reading device (e.g. irrigation
controller).
The external reading device is connected using
a wire output pulse that provides a pulse when a
predefined water volume passes through the meter
(see Pulse Output on page 12).
The reading and pulse output are configured via
Raphael mobile device application (see Pulse Output
Control on page 20).
TIP:
Ultraf is delivered already configured according to the configuration ordered. This configuration can
be changed at a later stage.
300.0
400.0
A
B

Ultraf – Installation and Operation Guide| Revision B | Updated 18/12/17
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Ultraf with Analog Output
Ultraf reads the water flow. The readings are
monitored on the Ultraf local control panel (see
Local Monitoring on page 25) or via a dedicated
mobile device application (see Setup and
Configuration on page 15).
Ultraf transmits the flow rate via its analog 4-20mA
output to an external monitoring device such as a
4-20mA input counter or an analog input controller
device (see Analog Output on page 13).
The output analog current is related to the flow rate.
The reading is configured via Raphael mobile device
application (see Analog Output Control on page 21).
Ultraf for Pressure Management
Ultraf reads the water flow and the readings
are monitored on the Ultraf local control panel
(see Local Monitoring on page 25) or via a
dedicated mobile device application (see Setup and
Configuration on page 15).
Ultraf controls a two-stage downstream pressure
set based on flow demand and time of day. Ultraf
controls the outlet pressure based on predefined
programming (see Pressure Management Control on
page 22).
In this configuration, Ultraf includes a solenoid valve
output (see Solenoid Valve Output on page 14).
300.0
400.0
A
B
4-20 mA

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System Overview
Ultraf system consists of the following components:
■Valve (1) – Ultraf is compatible with a wide
range of valve hydraulic applications. The
appearance of the valves differs according to
the model ordered.
■Meter and controller unit (2) – installed on
the valve, measures the flow and performs
optional controls (see Ultraf Main Components
on page 5).
■Mobile device (3) – enables monitoring and
configuring Ultraf using a dedicated mobile
application (see Mobile Application Installation
on page 15).
Ultraf Main Components
The main components of Ultraf meter and controller unit are:
■Local display (2) – a digital panel protected by a cover (1), displays the Ultraf readings and statuses (see
Local Monitoring on page 25).
■Main Battery enclosure (3) – contains the lithium battery that powers the Ultraf electrical output (see
Main Lithium Battery Replacement on page 27).
■Secondary Battery Enclosure (4) – contains up to two batteries to power Ultraf output (see Secondary
Battery Replacement on page 28).
■Extension card enclosure (5) – contains optional extension cards according to the Ultraf configuration.
■Output cable (6) – connects the Ultraf output to an external device.
2
1
3
NOTE:
The mobile device is not provided by
Raphael.
NOTE:
The numbers of output cables depends upon the configuration. Basic configuration does not require
output cables.
5
4
2
1
3
6

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Product Serial Number and Data
The label located on the control panel cover indicates the product serial number (1). The serial number is the
Ultraf default identification on the mobile device application. This serial number is used to identify the device.
NOTE:
The serial number is also located on the valve body as a permanent name plate tag.
1

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3 Package Contents
Ultraf is delivered in a cardboard transport box with styrofoam padding and includes the following components:
■1 Ultraf configured with the selected output card (no card is optional) including batteries, 1 meter shilled
3mm cables; set to metric units.
■1 Ultraf Installation and Operation Manual.
When ordered fully trimmed with hydraulic application, Ultraf is delivered in a cardboard transport box with
styrofoam padding and includes:
■1 Ultraf fully trimmed, configured with the selected card (no card is optional) including batteries, 1 meter
shilled, 3 mm cables; set to metric units.
■1 Ultraf selected hydraulic valve Installation and Operation Manual.
■1 Ultraf Installation and Operation Manual.

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4 Installation
This chapter reviews the tasks associated with installing and wiring Ultraf and includes:
■Mechanical Installation
■Wiring Instructions
Mechanical Installation
This section describes the tasks associated with Ultraf mechanical installation.
Dimensions
When preparing the pipe line for Ultraf installation, consider the following measurements according to the Ultraf
model ordered:
DN [mm] 80 100 150 200
DN [inch] 3 4 6 8
Length L [mm] 300 350 500 600
Height H [mm] 300 327 392 425
Width W [mm] 223 240 310 350
Weight [kg] 13.5 21 43 67
L
H
W
NOTE:
The width and height of the unit varies according to valve trim and other components of the system.

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General Installation Instructions
This section provides recommended guidelines for installing Ultraf on a pipeline.
■Install Ultraf as indicated by the arrow on the valve body (see Ultraf Main Components on page 5),
showing flow direction.
■It is recommended to install isolation valves upstream and downstream Ultraf to enable easy service if
necessary.
■Make sure that the end connections are parallel and aligned with one another.
■When using standard tail piece, use rubber gaskets only (not fiberglass). After adding the gaskets, the gap
between the end connection and Ultraf should not exceed 1 mm. Unscrew the end connection in order to
maintain the recommended distance. Do not use force to close the gap.
■Start tightening the end connections by hand. Final tightening is performed according to pipe size
specifications.
Recommended Installation Optional Installation Incorrect Installation
Installing Ultraf in the optional
installation location is permitted
only if this location is not the
highest point in the system, and
a properly sized air relief valve is
mounted.
Do not install Ultraf in this location
if this is the highest point in the
system to prevent the pipeline and/
or Ultraf from having air flow in
the water.
Do not install Ultraf vertically or at
an angle that could cause water to
flow downwards.
NOTE:
Install Ultraf upright in a horizontal mount or flowing upwards in a vertical mount. Make sure water
flow is from the metering unit past the valve and out. Avoid air in the water.
CAUTION:
■Do not perform welding while Ultraf is connected to the pipe.
■Make sure ultraf is mounted with correct water ow direcon.
Flow Direction
Flow Direction
Flow Direction
Flow Direction

Ultraf – Installation and Operation Guide| Revision B | Updated 18/12/17
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Recommended Installation Examples
The following examples provide recommendations for Ultraf optimal performance.
A minimum of two pipe diameters after elbows (90°). A minimum of two pipe diameters after an isolating
valve.
A minimum of ten pipe diameters after pumps. A minimum of two pipe diameters after strainers.
A minimum two pipe diameters after elbows (90°) in
vertical installations.
Flow Direction
2 DN
10 DN
2 DN
2 DN
Flow Direction
Flow Direction
Flow Direction
Flow Direction
2 DN