Tanaka professional brushcutter TBC-600 Setup guide

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Model Number:
TBC-600
PROFESSIONAL BRUSHCUTTER
P/N 30554
Rev 000
Date 7-18-05
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[email protected]www.tanaka-usa.com

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Page 1
TBC-600
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6 15711666900 CAP,SPARK PLUG ASS'Y 1
7 25504200200 COV ER,SPARK PLUG, RUB BER 1
8 0180654021 PLUG ,SP ARK 1
11 0010422U90 SET,CYLINDER 1 Inc ludes gasket
12 99461050184 BOLT,HEX,5X18,S 4
14 0170422021 GASKET,CYLINDER 1
15 04104090210 PISTON RING 2
16 0300422U90 SET,PISTON 1 Includes rings and circlips
17 03704090200 PIN,PISTON 1
18 03901000200 CIRCLIP,PISTON PIN 2
20 0360409020 COLLAR,PISTON PIN 2
21 0460422080 CRANKSHAFT 1
22 99962101480 BEARING,NEEDLE 1
31 06802000200 KEY,WOODRUFF,3X13X5 1

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Page 2
TBC-600
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2

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Page 3
TBC-600
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
19 99111100013 NUT,10 1
20 99355050000 RING,STOP,5 1
23 7880162V20 PAWL,STARTER 1
24 7900162V200 SPRING,PAWL,STARTER 1
25 7980422090 PAWL,STARTER ASS'Y 1
26 0720422091 CRANKCASE ASS'Y 1
27 09004200210 GASKET,CRANKCASE 1
28 99966152511 SEAL,OIL,#VE15X25X7 2
29 99961620200 BEARING,BALL, #6202 2
30 07002401201 WASHER,CRANK SHAFT 15X22 2
32 07102007200 SHIM,15.2X20X.05 1
32 07102007210 SHIM,15.2X20X.10 1
32 07102007220 SHIM,15.2X20X.15 1
32 07111600230 SHIM, 16X21X.20 1
32 07111600240 SHIM, 16X21X.30 1
36 99414060451 SCREW 6x45/ S 2
38 99414060301 SCREW ,6X30/ S 2
46 99101060013 NUT,6 1
47 89401401201 RECEIVER,OUTER 1
51 1552053780 ROTOR,M AGNETO 1
52 99200100011 WASHER,10 1
54 99111100011 NUT,10 1
55 1672054880 COIL,IGNITION 1
56 99414050181 SCREW,S,5X18 2
58 99200050011 W ASHER,SMALL,5 2
69 2030659020 GROMMET 1
70 1910428090 WIRE 1

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Page 4
TBC-600
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
27 65504200200 CUSHION,FUEL TANK 2
31 4030422021 GASKET,INTAKE 1
32 4040422U90 SET CARB INSULATOR 1
33 4020174020 GASKET,CARBURETOR 1
45 45525055900 CARBURETOR 1
49 99416050241 SCREW 5x24WS 2
51 49504200200 LEVER,CHOKE 1
52 70002504090 PIPE,FUEL 2
53 99111100011 NUT,10 1
54 99220100010 WASHER,10 INNER TOOTHED 1
55 42225030800 PUMP,PRIMING 1
63 22301251901 PIPE,FUEL,3X5X230 1
64 68000731201 CLIP 6.3 1
65 67501630900 FILTER,FUEL 1
66 59104220210 TANK,FUEL 1
68 53432710200 GROMMET,FUEL PIPE 1
70 5950423Q90 CAP,TANK 1
76 60304201200 BAND,HOLDING,TANK 1
77 65204201200 CUSHION 1
78 99415050162 SCREW,5X16/PS 2
96 62632810200 CHAIN,TANK CAP 1

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Page 5
TBC-600
CLUTCH, MUFFLER, ENGINE COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 7380422020 PROTECTOR,MUFFLER 1
2 99461050124 BOLT,HEX,5X12S 1
3 99413050121 SCREW,5x12/P 1
4 99201050061 WASHER,5 1
5 99053060653 SCREW,HEX,6X65 2
6 99201060011 WASHER,6 2
7 7040422S90 MUFFLER 1
9 75104200201 GASKET,MUFFLER 1
10 7210423Z90 PIPE,TAIL 1
11 99414040081 SCREW,4X8 2
14 73704230200 GASKET,MUFFLER 1
16 1330423020 SHIELD,HEAT 1
23 99415050182 SCREW,5X18/PS 2
24 99415050252 SCREW,PS,5X25 2
25 65304200200 BRACKET,TANK 1
26 65506100200 CUSHION,TANK 2
81 35910112203 WASHER,CLUTCH B 2
82 2900427080 SHOE,CLUTCH 2
83 3420427020 SPRING,CLUTCH 1
84 99204100030 WASHER,WAVE,10 2
85 3570136U200 BOLT,STEP,CLUTCH 2

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Page 6
TBC-600
RECOIL STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
0 7620422090 STARTER,RECOIL ASS'Y 1
1 7720422080 BODY,RECOIL STARTER 1
2 7690422020 REEL,STARTER ROPE 1
3 7790422020 SPRING,RECOIL 1
9 7830422020 ROPE,STARTER 1
12 8350422020 CAP,HANDLE 1
14 7850422020 HANDLE,STARTER 1
17 8390422020 SCREW,SET 1

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Page 7
TBC-600
AIR CLEANER • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
36 4230427020 BODY,CLEANER 1
37 65900801200 COLLAR 2
38 47604050200 BOARD,CHECK,BLOW OVER 1
39 4460427020 CLEANER,ELEMENT 1
41 4240427090 CLEANER,CAP 1
42 4500407220 COVER,CLEANER BOLT 1
43 99414050601 SCREW,5X60 2

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Page 8
TBC-600
CARBURETOR • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 51425001200 SCREW,SET 1
2 57525012200 BODY,PUMP 1
3 57725012200 GASKET,PUMP 1
4 57625012200 DIAPHRAGM,PUMP 1
5 57825007200 SCREEN,INLET 1
17 46325012200 SPRING,IDLE ADJUST 1
18 46225006200 SCREW,IDLE ADJUST 1
19 62325054200 SPRING,ADJUST 2
20 46125032200 SCREW,LOW ADJUST 1
21 46025032200 SCREW,HIGH ADJUST 1
22 6032501220 NEEDLE VALVE 1
23 47725051200 SPRING,VALVE 1
24 47325012200 LEVER,CONTROL 1
25 60525001200 PIN,HINGE 1
26 54625001200 SCREW,SET,HINGE PIN 1
27 47525032200 GASKET,DIAPHRAGM 1
28 47425032800 DIAPHRAGM,METERING 1
29 45425032800 PURGE,AIR 1
30 47625032200 COVER,DIAPHRAGM 1
31 54825016200 SCREW,SET 4

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Page 9
TBC-600
FAN CASE • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 2890430880 DRUM,CLUTCH 1
3 99961620201 BEARING,BALL,#6202ZZ 1
4 99351035002 RING,IN,C-35,STOP 1
15 99054060253 SCREW 1
66 1120428021 CASE,FAN 1
67 99414060202 SCREW,6X20S 4

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Page 10
TBC-600
DRIVE SHAFT, HANDLES • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 3433810120 SHAFT,DRIVE 1
2 3413786080 PIPE,DRIVE SHAFT 1
3 3473710090 BUSHING ASS'Y 5
11 5123786180 KNOB 1
13 5063786120 BRACKET,HANDLE 1
14 5073786120 BRACKET,HANDLE 1
15 5223786120 HOLDER 1
16 5213786180 ANTI-VIBE 1
17 3153786120 NUT,SPECIAL 1
18 3263718020 CUSHION 4
20 99187060001 NUT 1
21 99054060303 SCREW 1
22 1983332A20 CLAMP,CORD 1 V150999~
63 1653786120 GRIP,HANDLE 1
74 1983786120 HOLDER,WIRE 1
86 746391 SHOULDER HARNESS ASSY 1
92 5013786120 HANDLE 1

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Page 11
TBC-600
THROTTLE CONTROL • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
84 1640709900 TUBE,PROTECTION 0
95 8703718090 THROTTLE LEVER ASS'Y 1
98 2533840020 LEVER,SAFETY 1
100 8323840020 SPRING,RETURN 1
101 8803840120 LEVER,THROTTLE 1
103 3223840020 GROMMET 1
106 9934604020 SCREW 1
107 99431050303 SCREW 5X30 BLACK 1
108 99101050043 NUT,5 1
110 1563718080 CORD,STOP 1
120 8873718080 WIRE,THROTTLE 1
125 8853718080 WIRE,THROTTLE ASS'Y 1

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Page 12
TBC-600
GEAR CASE, SAFETY GUARD • FIGURE 11

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Page 13
TBC-600
GEAR CASE, SAFETY GUARD • FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 3003786190 CASE,GEAR ASS'Y 1 ~W193150
1 3003786191 CASE,GEAR ASS'Y 1 W193151~
2 99461050254 BOLT,HEX HOLE,5X25S 2
4 99351028002 RING,STOP,IN,C-28 1
5 99350012002 RING,STOP,C-12 EX 1
6 99961600102 BEARING,BALL,#6001Z 1
7 99961600100 BEARING,BALL,#6001 1
9 3003339221 CASE,GEAR 1
11 99461050124 BOLT,HEX,5X12S 1
12 99423080100 BOLT,8X10 1
13 99961600000 BEARING,BALL,#6000 1
15 3043785020 SHAFT,GEAR 1 ~W193150
15 3043785021 SHAFT,GEAR 1 W193151~
16 99961620303 BEARING,BALL,#6203D 1
17 99351040002 RING,STOP,C40 1
18 3103710022 HOLDER,CUTTER 1
19 3113786120 CAP,CUTTER HOLDER 2
20 3073710081 COVER,PROTECTION 1
21 99416050162 SCREW,5X16/WS 3
22 3133810020 NUT,FIXING L.H. 10X1.25 1
23 32437110200 WASHER,GEAR CASE 2
26 99481060254 SCREW,HEX HOLE 6X25 2
28 4423712120 BRACKET,COVER 30 DIA 1
29 4413713020 SAFETY GUARD, 30MM 1
30 4453738020 HOLDER,GUARD 1
31 4473738020 EXTENSION,GUARD 1
32 7973738021 LIMITER,LINE 1
34 99414050121 SCREW,S,5X12 1
35 3013710000 SET,GEAR/PINION 1
36 99101050011 NUT,5 1
45 3273718090 PIN,COTTER 2X20 (10 PK) 1 ~W193150
50 3083786120 COVER,BOLT PROTECTOR 1

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Page 14
TBC-600
TOOLS • FIGURE 12
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
46 6153722420 COVER,CUTTER 1
47 8132000020 WRENCH,HEX 4 1
48 8142000020 WRENCH,HEX 5 1
49 8262000080 WRENCH,BOX COMBI 17X19 1

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TH-97L/LN
6” Brain Head
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-0 7833384090 HEAD,BRAIN TH-97L 1 Units with female gear case (units prior to 2000)
1-0 7833384290 BRAIN HEAD (TH97LN) 1 Units with male gear case (units after 2000)
1-1 7863384090 BODY, TH-95L 1
1-2 7883367021 EYELET 2
1-4 7853384020 BASE,ADJUSTMENT TH97L 1
1-5 7933391020 SPRING,REEL,SILVER 1
1-6 79233004200 WASHER,REEL 1
1-7 7873384020 REEL,TH97 1
1-8 6733560020 BALL,STEEL 3
1-9 7903381020 SLIDER,REEL 1
1-10 7893384020 CAP,CUTTING BODY,TH-97L 1
1-11 3143367020 BOLT,8X1.25 LH GOLD 1 Units with female gear case (units prior to 2000)
1-12 31533970200 NUT,AQUA,10X1.25,LH 1 Units with male gear case (units after 2000)