Target FeedMaster User manual

REV. 03
M 890-00379 rev.09
Feed Scale
TARGET
FeedMaster
User's Manual

FOR CUSTOMER USE
Enter the serial number located on the side
of the controller below for future reference.
Model number:
Serial number:
TARGET FEED MASTER
Every effort has been made to ensure that this manual is complete,
accurate and up-to-date. The information contained in it is
however subject to change without notice due to further
developments.

62
TARGET FEED MASTER
TARGET FEED MASTER rev.09
R
Receiving hopper
Location 10
Relay assignment 42
Relaybox
ID number 43
Relay selection 44
S
Scale
Activation 36
Calibration 48
Current weighing 23
Location 10
Manual operation 49
Max Batch 38
Ongoing operations 23
Settings 38
Status 23
Valve activation 38
Valve relay assignment 45
Serialnumber 2
Shortcut keys 7, 12
Symbols of the manual 6
T
Time
Time clock outputs
Activation 37
Operation & Settings 33
Relay assignment 45
Time of reset 37
Time settings 29
Transfer error 59
Troubleshooting guide 50
U
Units
Weight units 37
V
Valve
Activation 38
Manual operation 49
Relay assignment 45
W
Weight see also Scale 38
Weight units 37
3
TARGET FEED MASTER rev.09
1. INTRODUCTION ......................................................... 5
1.1 Precautions, Care & Maintenance ....................................... 5
1.2 List of Symbols ................................................................ 6
2. TERMS AND SYMBOLS ............................................... 7
Figure 1: Controller's Faceplate ................................................ 7
3. INSTALLATION ........................................................... 8
3.1 Mounting Instructions ........................................................ 8
3.2 Connections ..................................................................... 8
4. CONTROLLER'S OPERATION ........................................ 9
4.1 Description of the Controller ............................................... 9
4.2 How to use the feed Scale controller .................................... 9
4.3 Changing Parameter Values ................................................ 9
Figure 2: Complete Feed Distribution System for Broilers ............. 10
Figure 3: Feed Distribution Process .......................................... 11
4.4 How the Parameters are Grouped ...................................... 12
4.5 Shortcut keys ................................................................. 12
4.6 Feed Scale Menus ........................................................... 13
5. USING THE CONTROLLER.......................................... 16
5.1 First Installation .............................................................. 16
5.2 Starting a New Flock ...................................................... 18
5.2.1 Activating the Feed Distribution .................................. 19
5.3 Monitoring Functions ....................................................... 20
5.3.1 Monitoring the Number of Birds .................................. 20
5.3.2 Viewing / Adjusting the Feed Consumption ................... 21
5.3.3 Ongoing Operations .................................................. 23
5.3.4 Bin Management ...................................................... 24
5.3.4.1 Adding Feed to a Bin ......................................................... 24
5.3.4.2 Bin Information ................................................................. 25
5.3.4.3 Bins' Consumption History ................................................ 26
TABLE OF CONTENTS

4
TARGET FEED MASTER
TARGET FEED MASTER rev.09
5.3.4.4 Added Feed History ........................................................... 27
5.3.5 Feed Consumption and Mortality History ...................... 28
5.4 Setting Time and Date ..................................................... 29
5.5 Blend Settings ................................................................ 30
5.5.1 Blends' Ingredient Selection ....................................... 30
5.5.2 Blend Curves ........................................................... 31
5.6 Time Clocks ................................................................... 33
5.7 Alarms .......................................................................... 34
5.7.1 Alarm Log............................................................... 34
5.7.2 Acknowledging an Alarm ........................................... 34
5.8. Installation settings ......................................................... 35
5.8.1 Entering Password .................................................... 35
5.8.2 Controller's Main Settings .......................................... 36
5.8.3 Scale Settings ......................................................... 38
5.8.4 Relay Assignment ..................................................... 42
5.8.4.1 Assigning ID numbers to TRB Modules ................................ 43
5.8.4.2 Assigning Relays to the Outputs .......................................... 44
5.8.5 Bin Settings ............................................................ 46
5.8.6 Scale Calibration ...................................................... 48
6. MANUAL MODE ....................................................... 49
7. TROUBLESHOOTING GUIDE ....................................... 50
8. INSTALLATION REPORT ............................................ 54
9. TECHNICAL SPECIFICATIONS .................................... 57
10. MEMORY CARD ...................................................... 58
INDEX .......................................................................... 60
LIST OF FIGURES
Figure 1: Controller Faceplate ................................................... 7
Figure 2: Complete Feeding System for Broilers ......................... 10
Figure 3: Feed Distribution Process .......................................... 11
61
TARGET FEED MASTER
TARGET FEED MASTER rev.09
Feed consumption
History 28
Manual adjustment 21
Maximum limit
Activation 37
Operation & settings 21
Mode: /100 birds
Selecting the mode 37
Mode: Total feed quantity
Selecting the mode 37
Today's consumption 21
Feed distribution
Activation 19
Ingredient selection 23
Method : Continuous feeding
Activation 36
Process 11
Method : Timed feeding
Activation 36
Process 11
see also time clocks
Settings 33
Process 11
Setup 10
Feed lines 10
Feed scale see Scale
Flock see Birds
H
History
Bins' added feed history 27
Bins' consumption history 26
Feed consumption history 28
Mortality history 28
Hot keys 12
Hour see Time
Houses
Activation 36
Enabling feed distribution 19
Ingredient selection 23
I
ID numbers 43
Ingredients
Distribution see Feed cycles
Ingredient selection 23
Mixing the ingredients 39
Installation
Controller's main settings 36
Installer password 35
K
Keys 7
Shortcut keys 12
M
Manual mode 49
Memory card 58
Menus 13
Mixer
Activation 39
Activation & Settings 39
Relay assignment 45
Mortalities 20
O
Orderfeed 46
Output augers
Delivery time 39
Location 10
Manual activation 49
Relay assignment 44
P
Parameters
Editing a parameter 9
Password 35
Problems seeAlarms
Proxyswitch
Activation & operation 39
Location 10
PSFS-1
Operation & Settings 49
Wiring 16

60 TARGET FEED MASTER rev.09
A
Age see Birds
Alarms
Acknowledging an alarm 34
Max feed alarm 37
Settings 37, 46
Troubleshooting guide 50
Animals see Birds
Augers
Bin augers see Bin
Output auger see Output Augers
Shutoff augers on alarm 37
Status 23
B
Backup
see Memory card
Bin
Activation 36
Adding feed to a bin 24
Backup bin 47
Bin auger
House selection see House
Location 10
Manual activation 23, 49
Relay assignment 44
Status 23
Remaining feed & other bin info 25
Settings 46
Birds
Bird age 23
Mortality 20, 28
Number
Posting initial # of bird 18
Posting mortalities 20
Remaining number 20
Starting a new flock 18
Blends
Activation 36
Blend curves
Principle of operation 31
Settings 32
Current distributed blend 23
Ingredient selection 30
Mixing the ingredients 39
Buttons 7
Shortcut keys 12
C
Calibration 48
Card
Memory card 58
Clock outputs see Time clock
Clock settings 29
Connections 8
Consumption see Feed consump.
Controller
Connections 8
Menus 13
Mounting instructions 8
Safety backup
see Memory card
Serial number 2
Curves see Blend curves
D
Date 29
Day
Setting the time and date 29
Distribution see Feed distrib.
E
Empty tolerance 40
Error(transfer) 59
Errors
Alarm 34
Troubleshooting guide 50
F
Feed bins see Bin
Feed blends see Blends
INDEX
5
TARGET FEED MASTER rev.09
1. INTRODUCTION
1.1 PRECAUTIONS, CARE & MAINTENANCE
WARNING: Read and save
these instructions!
Safety may be jeopardized if the equipment is used in a manner not specified by
the manufacturer. Carefully read and keep the following instructions for future
reference.
• Although fuses at the input and outputs of the controller protect its circuits
in case of an overload or overvoltage, we recommend installing an addi-
tional protection device on the controller's supply circuit.
• The room temperature where the controller is located must always remain
between 32 °F and 104 °F (0 °C to 40 °C). For Indoor use only !
• To avoid exposing the controller to harmful gases or excessive humidity, it
is preferable to install it in a corridor.
•Do not spray water on the controller! In order to clean the control, wipe it
with a damp cloth.
Before servicing or cleaning unit, switch power off at service panel and
lock the switch disconnecting means to prevent power from being
switched accidentally. When the service disconnecting means cannot
be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
• The controller should be opened and inspected once a year for moisture.
Proper care will extend the life of the control.
IMPORTANT:
Use Grounded Metallic Conduits Only!
The conduit that brings feed into the scale must absolutely be
made of metal and must be grounded in order to prevent static
electricity. A high static electrical charge may cause malfunc-
tion to the controller.

6
TARGET FEED MASTER
TARGET FEED MASTER rev.09
1.2 LIST OF SYMBOLS
Warning. Read the following text carefully; it contains
important information which, if ignored, may cause the
controller to operate improperly.
High Voltage. Hazard of electrical shock. Read the
message and follow the instructions carefully.
Pay attention. The following text contains very useful
information.
Double insulation.
Both direct and alternating current
(AC/DC).
Direct current (DC).
Alternating current (AC).
Earth Ground Terminal
Primarily used for functional earth terminals which are
generally associated with test and measurement cir-
cuits. These terminals are not for safety earthing
purposes but provide an earth reference point.
59
TARGET FEED MASTER
TARGET FEED MASTER rev.09
6. Use the up- and down-arrow keys to select the proper type of transfer:
MEMORY CARD CONTROLLER:
To transfer the memory card's con-
tent into the controller, select the
"Mem.Card Ctrl".Once it is se-
lected, simultaneously press the
+and - buttons to start the trans-
fer.
CONTROLLER MEMORY CARD:
To save the controller's configuration
into the memory card, select the
"Ctrl Mem.Card " menu. Once
it is selected, simultaneously press
+and - buttons to start the transfer.
7. Once the transfer is over, simulta-
neously press and hold the up- and
down-arrow keys for 5 seconds to exit
the transfer menu, then remove the
memory card from the connector as fol-
lows:
- Turn off power to the controller;
- Open the controller's cover;
- Remove the card from the connector;
- Close the cover then reapply power to
the controller.
8. Lock the card’s switch ( ) if required.
Ctrl > Mem. Card
+/- to start
Mem.Card > Ctrl
+/- to start
IMPORTANT:
REMOVE THE
MEMORY CARD
FROM THE
CONNECTOR WHEN
THE TRANSFER
IS OVER!
TRANSFER ERROR
The controller will not warn you if the transfer is incorrect.
Respect the following rules to make sure the transfer works properly:
• Make sure the card switch is at the unlocked position before
transferring a configuration on the card.
• Do not move or hold the card while a transfer is ongoing.

58 TARGET FEED MASTER rev.09
10. MEMORY CARD
The memory card is used to create a backup copy of your controller's
configuration. The card is also useful to transfer the configuration of one
controller to another controller of the same type.
The switch at the bottom of the card is used to lock or to unlock the card
(= locked, = unlocked).
Turn off power each time you open the controller's
enclosure. This prevents accidental exposure to areas
of high voltage.
TO TRANSFER A CONFIGURATION:
1. Turn off power to the controller.
2. Open the latch and lift the
controller's cover.
3. If you are about to copy the
controller's configuration on the
memory card, make sure the
card's switch is at the unlocked
position.
4. Insert the card in the J9 connec-
tor located on the electronic board
inside the controller. Components
of the memory card must face
down as illustrated.
5. Close the cover then reapply power to the controller. The transfer
menu should be shown on screen (if this is not the case, simultaneously
press the up- and down-arrow keys for 3 seconds to display this menu).
Electronic
Board
Memory Card
Card Switch
Connector
J9
7
TARGET FEED MASTER rev.09
AShortcut Keys. These 6 buttons allow the user to step quickly to the
special preset functions on display B.
BDisplay. Shows the current parameter or reading.
CArrow keys. The up and down arrow keys are used to scroll within a
function menu. The right arrow key is used to select a menu option.
The left arrow key is used to return to the previous menu display.
DAdjustment Buttons. These two push-buttons allow the user to adjust
the value of the parameter shown on display B.
2. TERMS AND SYMBOLS
FIGURE 1: CONTROLLER'S FACEPLATE
A
B
C D

8TARGET FEED MASTER rev.09
3. INSTALLATION
3.1 MOUNTING INSTRUCTIONS
Remove the four screws in the front cover and lift the cover. Remove the
black caps located on the three mounting holes. Mount the enclosure to
the wall using three screws. Be sure the electrical knockouts are at the
bottom of the enclosure in order to prevent water from entering the
controller. Insert the screws into the mounting holes and tighten. Fasten
the black caps onto the mounting holes.
3.2 CONNECTIONS
To connect the controller, refer to the wiring diagram enclosed with this
user's manual. Use the electrical knockouts provided at the bottom of the
enclosure. Do not make additional holes in the enclosure, particularly on
the side of the enclosure when using a computer communications module.

All wiring must be done by an authorized electrician and
must comply with applicable codes, laws and regula-
tions. Be sure power is off before doing any wiring to
avoid electrical shocks and equipment damage.

Do not install rigid conduit into electrical knockouts.
Only nylon cable glands are permitted for cable or wire
fastening.

The controller has no power-on switch. An external
switch or circuit breaker shall be included in the
building installation to interrupt power to L and N
electric power lines. It shall be in close proximity to the
equipment and within easy reach of the operator. It
shall be marked as the disconnecting device for the
equipment.
57
TARGET FEED MASTER rev.09
9. TECHNICAL SPECIFICATIONS
Type TARGET FEED MASTER
Main supply fuse F1 1A, fast-blow
Mains supply/frequency 115/230V+10% -20%, 20VA, 50/60Hz
14Vdc output 14 Vdc ±10%, regulated, 100mA max.
14Vdc output fuse F2 1A, fast-blow
Relay Output 1 5A, 250VAC max.
Relay Outputs 2-3 230Vac, 1/2HP, 5A
Alarm Relay 10mA to 2A, 24 Vac or dc max.
Housing IP54, plastic casing
Operating temperature 0 to 40°C (32 to 104°F)
Storage temperature -15 to 50°C (32 to 104°F)
Ambient relative humidity max. 95%
Pollution degree 2
Altitude Up to 2000m
Installation Category: Class II
Type PSFS-1
Input fuse F1 2.5A, slow-blow
Input 120VAC, +10%, -20%, 20VA, 50/60Hz
Output Voltage ±13-22VDC No load
Output Current 1A max, intermittent duty (10sec ON,
30 sec OFF)
Housing IP54, plastic casing
Operating temperature 0 to 40°C
Storage temperature -15 to 50°C
Ambient relative humidity max. 95%
Type TRB-8
Main supply fuse F2 1A, fast-blow
Mains supply/frequency 115/230V+10% -20%, 20VA, 50/60Hz
Relay Output 1-8: 10A Res, 1/2HP 250VAC
Output fuses F1, F3, F4, F5,
F6, F7, F8, F10: 10A, slow blow
Housing IP54, plastic casing
Operating temperature 0 to 40°C
Storage temperature -15 to 50°C
Ambient relative humidity max. 95%
The room temperature where the controller is located must always
remain between 32oand 104oF (0oand 40oC).
For indoor use only.

56
TARGET FEED MASTER
TARGET FEED MASTER rev.09
BIN AUGER 1
OUTPUT AUGER 2
BIN AUGER 2
BIN AUGER 3
BIN AUGER 4
BIN AUGER 5
BIN AUGER 6
OUTPUT AUGER 1
TIME CLOCK 1
TIME CLOCK 2
TIME CLOCK 3
TIME CLOCK 4
TIME CLOCK 5
TIME CLOCK 6
TIME CLOCK 7
TIME CLOCK 8
MIXER 1
MIXER 2
SCALE VALVE 2
RELAY SETTINGS (SEC.5.8.4)
RELAY MODULE
ID # (3-5) RELAY NUMBER
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2 3 4 5 6 7 81
345
2
3
4
5 6
7
8
1
LOC
LOC
345
2
3
4
5 6
7
8
1
9
TARGET FEED MASTER rev.09
4. CONTROLLER'S OPERATION
4.1 DESCRIPTION OF THE CONTROLLER
The TARGET FEED MASTER controller is an electronic device which takes
in charge the whole process of food distribution for broilers in 2 separate
houses. The controller ensures a continuous feed distribution and allows to
monitor the exact quantity of feed consumed by the birds. The user can
also monitor the amount of feed remaining in each bin.
4.2 HOW TO USE THE FEED SCALE CONTROLLER
The TARGET FEED MASTER controller has been designed with the user in
mind. Thus, great care has been put into making the user interface as
easy to understand as possible. The following paragraphs explain the way
the parameters are organized and how to adjust them.
There are 2 types of values which may be seen on the display (Fig.1, Item
B): Readings and Parameters.
A Reading is a value which may not be changed by the user.
A Parameter is a value which may be changed by the user.
When a value on the display flashes, this means that it is a
parameter which may be adjusted by the user.
If the value does not flash, it is a reading, or a parameter which
is locked.
4.3 CHANGING PARAMETER VALUES
To change the value of a parameter, simply use the adjustment buttons
(Fig.1, Item D). Use the + / - buttons to increase or to decrease the value
of a parameter.

10
TARGET FEED MASTER
TARGET FEED MASTER rev.09
FIGURE 2: COMPLETE FEED DISTRIBUTION SYSTEM FOR BROILERS
OUTPUT AUGER
FEED LINES
MOTOR
MAX PROX SWITCH
SCALE
WITH VALVE
LOAD BARS
OR
SCALE
WITHOUT VALVE
SCALE WITH
VALVE
MIN PROX
SWITCH (OPTIONAL)
MIN PROX SWITCH
(OPTIONAL)
MAX PROX SWITCH
RECEIVING HOPPER
RECEIVING
HOPPER
LOAD CELL
55
TARGET FEED MASTER
TARGET FEED MASTER rev.09
# of bins
# of houses
# of blends
Use timed feeding?
# of time clocks
Units
INSTALLATION SETTINGS (SEC.5.8.2)
LBS
KG
2
6
1
5
3
4
21
1
5
0
4
2
3
7
6
2
6
1
5
3
4
8
7
Time clock 1
Time clock 2
Time clock 3
Time clock 4
Time clock 5
Time clock 6
DEVICES ON TIME CLOCKS :
Time clock 7
Time clock 8
NO
YES
8