TASKMASTER TM-12U1000 User manual
Instruction manual
Model: TM-12U1000
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
TASKMASTER TOOLS
4730 Madison Road
Cincinnati OH 45227
www.ilsco.com
Phone:
800-776-9775
513-533-6200
2
TM-12U1000
Table of Contents
Warranty and Servicing......................................................................................................................................................3
Safety Symbols......................................................................................................................................................................3
Safety........................................................................................................................................................................................4
Techinical Specications....................................................................................................................................................5
Identication..........................................................................................................................................................................6
Operating Instructions...................................................................................................................................................... 7
Tool Maintenance.................................................................................................................................................................8
Head Assembly Breakdown and Parts List..................................................................................................................9
Tool Parts Breakdown.......................................................................................................................................................10
Parts List................................................................................................................................................................................11
Thank you...
for buying a TASKMASTER TOOL. Our mission is to bring product innovation and exceptional
customer service to the marketplace. This tool line is reliable, dependable, and durable for our
customer’s needs.
Please read this instruction manual carefully before using the product. If you have any questions
about our product please reach out to our customer service department (see back cover). No part
of the contents of this manual may be reproduced, transmitted or circulated in any form or by any
means without the prior written authorization of TASKMASTER TOOLS.
3
TM-12U1000
SAFETY SYMBOLS
Do not dispose
of product.
Please recycle
Electric Shock
Hazard- use
proper protective
equipment
Attention!
Risk of
cutting injury
Never use
with unlocked
workhead
Read the operating
instructions
before use
Wear protective
goggles
WARRANTY AND SERVICING
TASKMASTER PRO 5-Year Tool Service Protection Program
Introducing the industry’s best service & support program for all your ILSCO hydraulic crimping and
cutting tools. All ILSCO tool buyers are automatically registered in the UtilPro Service Protection
Program and will receive free tool repairs for defects in material or workmanship on their tool(s) for
ve years after their original purchase date. (Excludes abuse, non-intended use, tampered with or
normal wear and tear.)
TASKMASTER PRO Tool 5-Day Repair Pledge
If your tool(s) need repair at any time within ve years of your original purchase date, our
TASKMASTER PRO service network will repair your registered tools within ve business days of
receipt.
TASKMASTER PRO Tool Loaner Program
If you need a replacement tool during any repair, our TASKMASTER PRO network can typically
provide a comparable loaner tool to registered tool owners while your tool is being repaired.
FREE Tool Reconditioning
Your rst reconditioning is on us!
To Find a TASKMASTER PRO Service Partner
Call ILSCO for assistance in solving tool performance issues or for any of your service needs.
ILSCO tool owners will be oered options to solve any tool replacement, parts or repair
issues.
Call 513-533-6200 or 800-776-9775
Monday to Friday
8:00AM to 5:00PM Eastern Time (ET)
4
TM-12U1000
SAFETY
Read all safety warnings, instructions provided with this tool. Failure to follow all
instructions listed below may result in electric shock, re and/or serious injury. Save all
warnings and instructions for future reference.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Keep children and bystanders away while operating a hydraulic tool. Distractions can
cause you to lose control.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a
hydraulic tool. Do not use a hydraulic tool while you are tired or under the inuence
of drugs, alcohol, or medication. A moment of inattention while using hydraulic tools
may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective
equipment such as rubber gloves, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions will reduce personal injuries.
• Do not overreach. Keep proper footing and balance at all times. This enables better
control of the tool in unexpected situations.
• Do not let familiarity gained from frequent use of hydraulic tools allow you to
become complacent and ignore tool safety principles. A careless action can cause
severe injury within a fraction of a second.
SERVICE
• Have your tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the hydraulic tool is maintained.
5
TM-12U1000
TECHNICAL SPECIFICATIONS
Force developed: 12 tons
Jaw Opening: 1.65 in.
Hydraulic oil: Shell Tellus S2 V 15
Dimensions: 23 in. x 8.75 in. x 3 in. (L x W x H)
Weight: 14.5 lbs.
Crimp Capacity
CU conductor: 1000 kcmil - #8 sol/str
AL conductor: 750 kcmil - #8 str
23 in. (584 mm)
8.75 in. (222 mm)
6
TM-12U1000
Die release buttons
tRam
Stationary handle
Pump handle
yRelease button
Serial number
IDENTIFICATION
NOTE: Includes molded carrying case.
7
TM-12U1000
OPERATING INSTRUCTIONS
Be sure to read instructions carefully, wear safety goggles, and keep ngers away from cutting
head.
ADVANCING & RETRACTING
1. To advance the tool, lift and lower the pump handle.
2. To retract the tool, twist pump handle completely, then push handles together until ram is
fully retracted.
CRIMPING
1. Make sure the ram is fully retracted.
2. Insert dies by pressing die release buttons and sliding die into ram, then releasing the buttons
until the die clicks into place.
3. Place the connector between the dies.
4. Advance the ram by lifting and lowering the pump handle so that the connector is held
between the dies and insert conductor into the terminal.
5. Advance the tool until the compression is completed. You will know that compression is
completed by the pop when the tool hits full pressure, and the pump handle giving less
resistance.
6. Retract the tool by twisting the pump handle completely, then pushing handles together
until ram is fully retracted.
7. Remove dies when crimp is complete by pressing die release buttons.
NOTE: Your tool is equipped with a safety bypass. When maximum pressure is
achieved, you will hear a pop.
8
TM-12U1000
TOOL MAINTENANCE
Daily maintenance:
• After each crimping cycle wipe the crimping head jaws free of metal shavings.
• Wipe down all steel parts with WD-40.
• Store the tool in a non-humid environment.
The tool should provide many years of service when given the proper maintenance and care.
Should you experience any diculty with the operation and maintenance of this tool, contact our
customer service department (see back cover).
# Part # Part Description Qty
1 714089 Compression Spring 2
2 712497 Clamping Bolt 2
3 760223 Cylinder 1
4 103521 Screw 2
5 715221 C-Head 1
6 714050 Screw 1
7 710973 Seal Disc 1
8 712496 Unlocking Bolt 4
9 101595 Needle Roller 2
10 715222 Piston 1
9
TM-12U1000
HEAD ASSEMBLY BREAKDOWN AND PARTS LIST
# Part # Part Description Qty
1 714089 Compression Spring 2
2 712497 Clamping Bolt 2
3 760223 Cylinder 1
4 103521 Screw 2
5 715221 C-Head 1
6 714050 Screw 1
7 710973 Seal Disc 1
8 712496 Unlocking Bolt 4
9 101595 Needle Roller 2
10 715222 Piston 1
1
2
3
4
5
6
7
8
9
10 11
12 13 14 15
16
17
1
2
8
8
9
18
# Part # Part Description Qty
11 715242 Support Ring 1
12 714820 Seal 1
13 760404 Guide Ring 1
14 714546 Spring Holder 1
15 715225 Tension Spring 1
16 715226 Cover Cap 1
17 715223 Cylinder 1
18 714599 Spring Holder 1
8
10
TM-12U1000
TOOL PARTS BREAK
11
TM-12U1000
# Part Number Part Description Qty
1
2
3
4
5
6
7
PARTS LIST
12
TM-12U1000
Notes:Notes:
13
TM-12U1000
Notes:
14
TM-12U1000
Notes:
15
TM-12U1000
Notes:
Service:
Date: 03/18 Version 2
TASKMASTER PRO
4730 Madison Rd.
Cincinnati, OH 45227
Phone: 800-776-9775
513-533-6200
www.ilsco.com
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