TDC Kruze KZ800 User manual

READ THIS MANUAL CAREFULLY BEFORE USE - FAILURE TO DO SO MAY RESULT
IN INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. KEEP THIS MANUAL
FOR FUTURE REFERENCE. Products covered by this manual may vary in appearance,
assembly, inclusions, specications, description and packaging. Keep packaging and
bags away from children and dispose of all packaging properly before use.
Made in China
TM
User Manual
800 Watt Electric Scooter
KZ800


PLEASE DO NOT
RETURN THIS
PRODUCT
TO THE STORE
We will be happy to correct any problems that you may
have, or answer any of your questions regarding the
purchase of this product. Please contact us at our Toll
Free customer service number 1-800-599-8898 for any
assistance and replacement parts. Thank You.
Dist. by TDC USA, Inc. Faireld, NJ 07004
©2018 All Rights Reserved.
Made in China.
Item # 60781
www.tdcusainc.com

4
About Your New Electric Scooter
Thanks for purchasing the Kruze Electric Scooter distributed by TDC USA Inc.
To ensure your safety and the safety of others, please read and follow the guidelines
in this user manual carefully before riding.
Please keep a copy of your purchase receipt. This copy of receipt is asked upon
when ling a claim for any warranty related issues.
If you have any questions concerning this product,
contact us at 1-800-988-8898 M-F 9:00 AM – 5:00 PM EST
or email us at [email protected]
Age: 16+
Weight Capacity: Max 200 lbs
Top Speed
15 mph (HIGH SPEED MODE)
8mph (LOW SPEED MODE)
Estimated top speed is based on a
smooth at surface with no wind. Actual
speed may vary.
Estimated Riding Range 9.5 miles
Depending on load weight and other
riding conditions
Tires Air Filled
Tire Size 10 inch
Tire Pressure 30 psi
Brakes Front Disc and Rear Disc
Motor 800 Watts / Chain Drive
Product Weight 75 lbs
Battery Lead-Acid Battery
Charger 120V / 50/60HZ
Overall Dimensions (ASSEMBLED) 45.6” x 24.8” x 43.7”
Product Specications:

5
Warranty Information
1 YEAR LIMITED WARRANTY
Your Kruze Electric Scooter includes a 1 year limited hardware warranty.
The warranty covers product defects in materials and workmanship
under normal use. This warranty is limited to residents of the United
States only and is available only to original purchasers.
This warranty starts on the date of your purchase and lasts for 1 year
warranty period. The warranty period does not extend if the product
is repaired or replaced. We may change the availability of this limited
warranty at our discretion, but any changes will not be retroactive.
Warranty services are provided by TDC USA Inc. If a hardware defect
arises and a valid claim is received during the warranty period, TDC
USA Inc. will repair the hardware defect by using new or refurbished
parts that are equivalent to new in performance and reliability. This
warranty is for 1 replacement only of like-items and does not cover
items out of production if the product is no longer made or stocked.
This warranty is not assignable or transferable.
DO NOT DISASSEMBLE THE PRODUCT.
Doing so will void this warranty. Only TDC USA Inc. is the authorized
service center who should perform service on this product.
This warranty does not cover any damage due to the following:
A) Transportation
B) Storage
C) Improper use
D) Failure to follow the product instructions or perform any preventive
maintenance
E) Modications
F) Unauthorized repair
G) Normal wear and tear
H) External causes such as accidents, abuse, or other actions or events
beyond our reasonable control
Warning: Changes or modications to this unit not expressly
approved by the party responsible for compliance could void
the user’s authority to operate the equipment.

6
WARNING: Riding the electric scooter can be hazardous activity.
Certain conditions may cause the equipment to fail without fault of
the manufacturer. Like other electric products, the scooter can and is
intended to move , and it is therefore possible to lose control, fall o
and/or get into dangerous situations that no amount of care, instruction
or expertise can eliminate. If such things occur you can be seriously
injured or die, even when using safety equipment and other precautions.
RIDE AT YOUR OWN RISK AND USE COMMON SENSE.
APPROPRIATE RIDER USE AND PARENTAL SUPERVISION
• This manual contains important safety information. It is your responsibility to review
this information and make sure that all riders understand all warnings, cautions,
instructions and safety topics and assure that young riders are able to safely and
responsibly use this product. We recommend that you periodically review and
reinforce the information in this manual with younger riders, and that you inspect and
maintain your scooter to insure their safety.
• The recommended rider age is 16+ years old. Any rider unable to t comfortably on
the scooter should not attempt to ride it.
Keep this product away from small children and remember that it is intended or use
only by persons who are, at a minimum, completely comfortable and competent
while operating the scooter.
• DO NOT EXCEED THE WEIGHT LIMIT OF 200 POUNDS (91kg.) Rider weight does
not necessarily mean a persons size is appropriate to t or maintain control of the
scooter.
• Do not touch brakes or motor on your scooter when in use or directly after use as
these parts can become very hot.
ACCEPTABLE RIDING PRACTICES AND CONDITIONS
Always check and obey any local laws or regulations which may aect the locations
where the electric scooter may be used.
• Ride defensively. Watch out for potential obstacles that could catch your wheel
or force you to swerve suddenly or lose control. Be careful to avoid pedestrians,
skaters, skateboards, scooters, bikes, children or animals who may enter your path,
and respect the rights and property of others.
Warnings
SAFETY NOTICE. READ BEFORE RIDING

7
• Do not activate the speed control on the hand grip unless you are on the scooter and
in a safe, outdoor environment suitable for riding.
• Do not attempt or do stunts or tricks on your electric scooter. This scooter is not
made to withstand abuse from misuse such as jumping, curb grinding or any other
type of stunts
• Maintain a hold on the handlebars at all times.
• Never carry passengers or allow more then one person at a time to ride the scooter.
• Never use near steps or swimming pools.
• Keep your ngers and other body parts away from the chain, drive chain, steering
system, wheels and all other moving components.
• Never use headphones or a cell phone when riding.
• Never hitch a ride with another vehicle.
• Do not ride your scooter in wet or icy weather and never immerse the scooter in
water, as the electrical and drive components could be damaged by water or create
other possibly unsafe conditions.
• The electric scooter is intended for use on at, dry surfaces such as pavement or
level ground without loose debris such as sand, leaves, rocks or gravel. Wet, slick,
bumpy, uneven or rough surfaces may impair traction and contribute to possible
accidents. Do not ride your scooter in mud, ice, puddles or water. Avoid excessive
speeds that can be associated with downhill rides. Never risk damaging surfaces
such as carpet or ooring by using the electric scooter indoors.
• Do not ride at night or when visibility is limited.
PROPER RIDING ATTIRE
• Always wear proper protective equipment such as an approved safety helmet
(with chin strap securely buckled). A helmet may be legally required by local law or
regulation in your area. Elbow and kneepads, a long-sleeved shirt, long pants, and
gloves are recommended. Always wear athletic shoes (lace-up shoes with rubber
soles), never ride barefooted or in sandals, and keep shoelaces tied and out of the
way of the wheels, motor and drive system.
Warnings

8
WARNING!
Safety Warnings
Safety Instructions (ASTM F2642)
• Units shall not be modied from the manufacturer’s original design
and conguration.
• Units shall not be operated to perform racing, stunt riding, or
other maneuvers, which may cause loss of control, or may cause
uncontrolled operator / passenger actions or reactions.
• Before each cycle of operation, the operator shall perform the
preoperation checks specied by the manufacturer:
• That the area that the unit is to be operated in is safe and suitable
for safe operation;
• That all safety labels are in place and understood by the operator
and any passenger;
• That any and all axle guards, chain guards, or other covers or
guards supplied by the manufacturer are in place and in serviceable
condition; and
• That tires are in good condition, inated properly, and have sucient
tread remaining.
• The owner shall allow the use and operation of the unit after a
demonstration that such operators can understand and operate all
components of the unit before use.
• Operators shall adhere to all the manufacturer’s recommendations
and instructions, as well as comply with all laws and ordinances:
• Units without headlights shall be operated only with adequate
daylight conditions of visibility and
• Owners shall be encouraged to highlight (for conspicuity) using light,
reectors, and low-riding units, signal ags on exible poles.

9
WARNING!
Safety Warnings
• Persons with the following conditions shall be cautioned not to
operate:
• - Those with heart conditions;
• - Pregnant women;
• - Persons with head, back or neck ailments, or prior surgeries to those
areas of the body; and
• - Persons with any mental or physical conditions that may make them
susceptible to injury or impair their physical dexterity or mental capabilities
to recognize, understand, and perform all the safety instructions and to be
able to assume the hazards inherent in unit use.
• Operators always shall use appropriate protective clothing, including
but not limited to a helmet, with appropriate certication, and any
other equipment recommended by the manufacturer.
• Components shall be maintained and repaired in accordance with
the manufacturer’s specications and using only the manufacturer’s
authorized replacement parts with installation performed by dealers
or other skilled persons.
• Avoid sharp bumps, drainage grates and sudden surface changes.
• Avoid streets and surfaces with water, sand, gravel, dirt, leaves, and
other debris. Wet weather impairs traction, braking, and visibility.

10
Getting to know your scooter
FRONT HAND
BRAKE
VARIABLE SPEED
THROTTLE
FRONT SHOCK
10” ALUMINUM
WHEEL
FRONT DISC
BRAKES KICKSTAND
POWERFUL
800 WATT MOTOR
REAR SHOCKS
REAR DISC
BRAKES
REMOVABLE
SEAT
LOCK AND FOLD
DESIGN FOR
EASY STORAGE
REAR HAND
BRAKE

11
Assembly Instructions
1. Carefully remove the scooter from the box. To
unfold the scooter, begin by pressing down on
the FOLDING HANDLE with one hand and lifting
up on front handle bars.
2. Fully extend the handle bars to their upright
position until you feel the mechanism lock into
place
3. Attach the handlebars by inserting the silver
handlebar clamp onto the handlebar post
stopping just below the top. Be sure to orient the
bars in the correct riding position with the throttle
on the rider’s right side. Secure the handlebars
to the post by tightening the bolts on the clamp
with the enclosed Allen wrench as shown.
Required Tools
Key wrenches
(Included)
14mm wrench
(Included)
Bicycle-style
tire pump with
pressure gauge
(Not Included)
4. Secure the hand brakes in place by using the
provided Allen Wrench to rst loosen the tension
bolts. Adjust the levers to a comfortable position
and tighten the bolts. *BE CAREFUL NOT TO
PULL ON THE CABLES!

12
Assembly Instructions
6. Insert the 25 amp fuse by opening the footplate cover as shown.
Insert the fuse into the fuse holder then close the footplate cover.
7. Install the seat
• Place the seat (A) on the steel stem (B) and
tighten.
• Place the clamp (C) on the top of the black seat
base(D). Make sure you put the correct end of the
clamp on the seat base. You will see a lip on the
inside of the clamp, this lip indicates the top of the
clamp.
• Insert the steel stem (B) into the black seat base
(D).
• Tighten the clamp and tighten the screw to keep
the seat in place.
• Insert the seat into the scooter deck.
• Tighten all bolts on the plastic seat stem cover.
Remember to keep the area into which the seat is inserted clean and greased
or else you will nd it dicult to remove the seat and access the batteries.

13
How to Fold for storage
• When you fold up the scooter, the kickstand must be folded in as
otherwise it could become bent.
• CAUTION: The steering rod will fold down with relatively great force
when you activate the lever. Position yourself in front of the scooter
and be careful!
• Always transport or store the scooter in an upright position. Do not
leave it lying on its side for a prolonged period
If you do not intend to use the scooter for a lengthy period or want to
transport it, you can fold it up so that it can be stored in a space-saving
manner.
Make sure that you fully charge up the battery before storing the scooter
away in order to prevent a deep discharge and then recharge it every 3
months.
1. Pull out the safe bolt on the holder of
saddle post
2. Remove the saddle post from the frame.
3. Pull out the safe bolt on lever of fold
down.
4. Pull out the Ignition key and put it on safe
place.
5. Fold up the side stand
6. Kneel down in front of the scooter. Hold
the steering rod rmly with one hand
and use your other hand to pull the lever
backwards.(Caution: The steering rod will
collapse down!).
7. Carefully place the steering rod down onto
the foot board. It must engage audibly.
8. You can now store away the scooter in a
dry place which is protected from direct
sunlight. Always lift it up by the frame.

14
Review before riding
Check and review these items before riding your scooter.
Check the brakes for proper function. When you squeeze the lever,
the brake should provide positive braking action. When you apply the
brake the brake cut-o switch should stop the motor. Make sure that the
brakes are not rubbing when disengaged.
Check for cracks or broken connections. Although broken frames are
rare, it is possible for an aggressive rider to run into a curb or wall and
wreck, bend or break a frame. Get into the habit of inspection your
scooter on a regular basis.
Periodically inspect the tires for excess wear, and regularly check the tire
pressure and re-inate as necessary.
Always wear proper protective gear such as an approved safety helmet.
Elbow pads and kneepads are recommended. Always wear athletic
shoes (Lace-up shoes with rubber soles), never ride barefooted or in
sandals, and keep shoelaces tied and out of the way of the wheels,
motor and drive system
Brakes
Frame, Fork and handlebars
Tires
Safety Gear

15
Charging & Battery Care
To charge , plug the charger in the wall, and the charger into the charging port located on
the right hand side of your scooter just beneath the deck.
When charging your scooter for the rst time, it is recommended that the unit be charged
for 6-8 hours prior to rst use. You may notice that the green light comes on, leave the
unit charging for the full 6-8 hours before unplugging.
After the rst charge, charge your scooter until the green light appears. The scooter may
be left charging for up to 12 hours. Please do not exceed this period as your batteries
may suer irreparable damage and this treatment will render your warranty null and void.
• Do not heat the battery, throw it into re, immerse it in liquids, short-circuit or place
it in a microwave oven!
• Never immerse the charger and battery in water or other liquids! Ensure that the
charger, battery, cable or plug do not fall into water or become wet. Should the
charger fall into water, switch o the power supply immediately.
• Never open the battery pack or the charger!
• Never touch the charger, cable or plug with wet hands.
• Risk of short-circuits! Ensure that there are no metallic objects in the vicinity of the
charger plug and the contacts of the battery!
• Risk of short-circuits! After charging, be sure to push the cover over the charger
socket of the battery.
• For the rst charge your scooter must be left to charge for 6-8 hours.
• From there onwards charge your scooter until the green light appears on the
charger. Do not keep the charger plugged in for a period longer then 12 hours, this
may cause irreparable damage to your batteries and will not be covered by warranty.
• Make sure that you charge your scooter prior to storing it. Make sure you charge it
at least once every 14 days. Not charging the scooter every 14 days may result in
causing irreparable damage to your batteries which will not be covered by warranty.
To increase the range on your batteries, be sure to charge your scooter whenever the
scooter is not in use. After use of your scooter charge your batteries. Consistent charging
will build up the range of your batteries.
Battery Care
Charging
WARNINGS

16
Maintenance
Do not store the battery in temperatures above 75°F or below -10°F
CONTAINS SEALED LEAD ACID BATTERIES
BATTERIES MUST BE RECYCLED.
The charger supplied with the electric scooter should be regularly
examined for damage to the cord, plug, enclosure and other parts. In
the event of such damage, the product must not be charged until it has
been repaired or replaced.
Use ONLY with the recommended charger.
Wheels and drive system are subject to normal wear and tear. It is the
responsibility of the user to periodically inspect wheels for excess wear
and replace drive train components as required.
The most frequently requested replacement parts are available for
purchase.
Disposal: Your product uses sealed lead-acid batteries which must
be recycled or disposed of in an environmentally safe manner. Do not
dispose of lead-acid battery in a re. The battery may explode or leak.
Do not dispose of lead-acid battery in your regular household trash.
The incineration, land lling or mixing of sealed lead-acid batteries with
household trash is prohibited by law in most areas. Return exhausted
batteries to a federal or state approved lead-acid battery recycler or a
local seller of automotive batteries.
Battery Care and Disposal.
Charger
Wheels
Replacement Parts
Pb
WARNING:
If a battery leak develops, avoid contact with the leaking acid, and place battery in a
plastic bag Refer to the disposal instructions above. If acid comes into contact with
skin or eyes, ush with cool water for at least 15 minutes and contact a physician.
WARNING:
Battery posts, terminals and related accessories contain lead and lead compounds.
Wash your hands after handling

17
Troubleshooting
Problem Possible Cause Possible Cause
Scooter does not
run
Undercharged
battery.
Charge the battery. A new battery
should be charged for 6-8 hours
before using for the rst time. After
initial charge battery should be
charged until green light indicates
batteries are fully charged. Charger
should not be plugged in longer
then 12 hours.
Connector
Check all connectors. Make sure
the charger connector is tightly
plugged into the charging port, and
that the charger is plugged into the
wall.
Short run time
(less than 15
minutes per
charge)
Undercharged
Battery
Charge the Battery fully until green
light comes on.
Battery is old and
will not accept
full charge
Even with proper care, a
rechargeable battery does not last
forever. Average battery life is 1-2
years depending on scooter use
and conditions. Replace only with a
replacement battery.

18
Troubleshooting
Problem Possible Cause Possible Cause
Riding
conditions are
too stressful
Use only on solid, at, clean and dry
surfaces such as pavement or level
ground.
Scooter runs
sluggishly
Tires are not
properly inated.
The tires are inated when shipped,
but they invariably will lose some
pressure between the point of
manufacturing and your purchase.
Inate to the proper pressure.
Scooter is
overloaded.
Make sure you do not overload the
scooter by allowing more then one
rider at a time, exceeding the 200lb
maximum weight limit, going up a
hill or towing objects behind the
scooter. If the scooter is overloaded,
the circuit breaker may trip and
shut off power to the motor. Correct
the riding conditions that caused
overload, wait a few seconds and
push the breaker to rest the circuit.
Avoid repeatedly tripping the circuit.
Sometimes the
scooter doesn’t
run, but other
times it does
Loose wires or
connectors
Check all tires around the motors
and all connectors to make sure
they are tight
Motor or
electrical switch
damaged
Contact your local authorized
service center for diagnosis and
repair.
Scooter makes
loud noises or
grinding sounds
Chain is too dry Apply a lubricant on the chain.


Dist. by TDC USA, Inc. Faireld, NJ 07004
©2018 All Rights Reserved. Made in China.
Item # 60781
Questions and Comments
1-800-599-8898 (9 am - 5 pm EST)
www.tdcusainc.com
800 WATT ELECTRIC SCOOTER
TM
Table of contents
Other TDC Scooter manuals