CF MOTO CF150T-6A User manual
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CF150T-6A
CF125T-22A Service Manual
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Operation Attention
Safety cautions
Cautions Exhaust contains toxic ingredients. Do not run
the engine in closed places or places with poor ventila-
tion for a long time.
Cautions The liquor (dilute sulfuric acid) in Battery is
strong corrosive; it may burn the skin and blind the
eyes when it contacts them. In case of contact, please
wash it with a great deal of clear water immediately,
and receive medical treatment in hospital. Besides,
please also wash it bygreat deal of clear when it con-
tacts the clothes, for avoiding skin burn. The Battery
and Battery liquor must be stored strictly, away from
where children can touch.
The Battery and Battery liquor must be stored strictly,
away from where children can touch.
Cautions Uniform (pilot uniform etc), cap, safety boots
suitable for the operation must be worn, and the safety
articles such as dustproof goggles, dustproof respira-
tor and gloves shall be worn for protection when
necessary.
Cautions The coolant is poisonous, please do not
drink it, do not let it contact the skin, eyes neither
clothes. In case it contacts the skin or clothes,
please suds it immediately. When it contacts the
eyes, please wash it thoroughly with a great deal
of clear water immediately, and receive medical
treatment in hospital. In case the coolant is drunk
by mistake,
Cautions The coolant is poisonous, please do not drink it, do not
let it contact the skin, eyes neither clothes. In case it contacts
the skin or clothes, please suds it immediately. When it con-
tacts the eyes, please wash it thoroughly with a great deal of
clear water immediately, and receive medical treatment in
hospital. In case the coolant is drunk by mistake, please try to
vomit it out, and receive medical treatment immediately after
gargling. The coolant must be stored strictly, away from
where children can touch.
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Cautions When the engine just stops, the temperature of
engine, muffler is still high; please do not touch them with bare
hands, for avoiding burn. Please wear uniform with long sleeves
as well as gloves when maintaining.
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Cautions The Battery may produce combustible and
explosive hydrogen when it is being charged. So it
may explode if there is flame or electric spark. So
please charge it in the place with nice ventilation.
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Cautions The personnel shall make them be aware of
each other from time to time when operating for
safety confirmation.
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Disassembly&installation
Must use CFMOTO genuine parts or recom-
mended parts for components,lubrication or
grease.
The parts of each system shall be arranged and stored
separately, so that the parts can be assembled to the
original places.
The parts shall be washed and the cleanser shall
be blown away by compressed air prior to deter-
mination when they are disassembled and
inspected. The working surface shall be lubricated
before assembly.
Insert and arrange the bolts one by one and make
sure the insertion volume of each bolt is equal
before inserting them, when the bolt length is
unidentified.
Please clean the dirt, dusts on the vehicle before
maintenance.
The gasket, O-ring, piston pin retainer and split
pin must be renewed after disassembly.
The elastic retainer will deform if it is opened too
wide upon disassembly, then it will easily fall off
when assembled again. Please do not use the elas-
tic retainer that is already loose and without
elasticity.
Inspect the necessary sites upon disassembly,
measure the relevant data, so that the original
status can be resumed after assembly.
The fasteners such as bolts, nuts and screws shall
be pre-fastened, and then be fastened on the di-
agonal according to regulated fastening torque in
the principle of from big to small, from inside to
outside.
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The rubber parts shall be checked whether they are
aged upon disassembly, renew them in advance
when necessary. Besides, try not to make volatile
oil, grease etc attach on the rubber parts, for they are
not resistant to corrosion of gasoline or kerosene.
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The parts that are loose axially or radially shall be renewed. The parts that are
unsmooth shall be washed with oil, and the parts that are not repaired after washing shall
be renewed (the dual-side dustproof type cannot be washed)
Press it into the machine or axis, and the bearing shall be renewed if the pressed part is
not tight enough.
Do not let the bearing race turn back when blowing the ball
bearing by compressed air after washing. If the bearing race
turns back, its high back turning speed will be beyond the limit
that may result in damage of bearing. The bearing shall be
lubricated with engine oil or grease before assembly.
The recommended lubricating grease must be ap-
plied or injected in the appointed positions.
When disassembling the pressed ball bearing, the
disassembled bearing must not be used again if the
balls are forced for disassembly.
The installation direction of single-sided dustproof bear-
ing shall be paid attention to upon disassembly.
The surface of open-type or dual-side dustproof
bearing that is with the sign of manufacturer, di-
mensions shall face outside upon installation.
The side with chamfer shall face the impact direc-
tion when installing the circlip. The circlip that is
loose already or without elasticity shall not be used
again. Rotate the circlip after assembly, for con-
firming that it is installed in the groove properly.
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The side of oil seal with manufacturer’s sign shall be
installed facing outside (the direction without oil).
Avoid the crimp of oil seal lip when assembling, do
not let the burrs damage the oil seal lip.
The oil seal lip shall be applied with grease before
assembly.
Avoid the entry of dusts, dirt into the engine or the
oil pressure system of brake.
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The tube shall be inserted to the base of joint when
installing the tube parts. If there is tube clip, the
tube clip shall be installed in the sunken slot of
tube. The tube that is without tightness upon in-
stallation shall be renewed.
The gasket attached to the combination surface
of each cabinet of engine shall be cleaned before
assembly. The impact mark on the contact sur-
face must be removed by whetstone evenly
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&)0272
CF150T-6A CF125T-22A
LCETDKP6
LCETDJPM
1P58MJ-A(2)
1P52MI-B(2)
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Item Parameter
N
ame and model CF150T-6A / CF125T-22A
Len
g
th 1950mm
Width 71 5mm
Height 1195mm
Wheelbase 1320mm
Engine model 1P58MJ-A(2) /1P52MI-B(2)
Total displacemen
t
152.7ml /124.6ml
Fuel type Above 93#
Gross weight 138kg
N
umber of passenger 2 Persons(Incl: Driver)
Rated load 150kg
Tyre specification Front-wheel 100/80-14 M/C 48L
Rear wheel 120/80-14 M/C 58L
Minimum
g
round Ga
p
130mm
Minimum turnin
g
diameter 4500mm
Engine
Startup mode Electronic Starting
Engine model 4-Stroke Gasoline Engine
Cylinder quantity and
distribution
Single-cylinder, horizontal
Model of combustion
chamber
Hemisphere
Valve drive model OHC Chain Drive
BoreStroke 5857.8mm 52.457.8mm
Compression ratio 111 10.31
Max. power 9.0kW/8500r/min 6.5kW/8500r/min
Max. torque 10.8N m/7250r/
min 8.0Nm/7000r/min
Air
distribution
Phase
Inl
et
va
lv
e
opening 0(1mm)BTDC
closing 30(1mm)ABDC
Ou
tle
t
va
lv
e
opening 35(1mm)BTDC
closing 0(1mm)TDC
Lubricating method Pressure, splashing type
Type of lubricating oil pump Rotor type
T
yp
e of lubricatin
g
oil filter Full flow filtration screen
Cooling mode Forcing water cooling
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Item Parameter
Air Inlet
Device
T
yp
eofaircleaner Pa
p
er filter element
Throttle Valve Type BING7226101
Diameter 26mm
Idle-Air-Control Valve T
yp
e Siemens ABV379-008
Transmission
Clutch Typ e Dry, auto-centrifugal
Starting mod
e
aut
o
-centrifugal
Initial Transmission Gear Type Bevel
Gear ratio 3.13/3.77
Secondary
transmission
Gea r Type Bevel
Gear ratio 3.21
CVT
T
yp
eVt
yp
e teeth bel
t
Starting mod
e
Automat ic CVT
Transmission
Ratio range 2.5000.800
Steering
Device Steering angle Ri
g
ht 39°
Left 39°
Brake system Front Hydraulic Disc brake
Rear Hydraulic Disc brake
Shock
absorber Suspension Type Front Telescopic
Rear Swing arm
Frame type Tubular
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Lubricating Device
Item Standard Operation limit
Capacity Replace 0.8l
Full Capacity 1.0
l
Recommended engine oil (see the original). SAE-10W-4020W-50 are be used
exclusively for 4-stroke motorcycle
Selection must be made within the
following range if substitute is preferable.
API classification: SE or SF grade
engine oil.
SAE specification: select from the table at
right according to the outdoor
temperature.
Oil pump rotor
Gap
b
etween external
rotor and internal
rotor
0.15mm 0.20m
m
The body Gap 0.150.23mm 0.25m
m
Gap of end face 0.050.10mm 0.12m
m
Fuel Device
Item Standard
Oil supply device
Capacity of fuel tank Full Capacity:7.5
l
Oil injector ModelVa l e o01F023
Fuel pump
Vol t ag e DC13.5V
Pressure:0.250.007Mpa
Flow :35L/h
Current:2.20A
Safe Pressure:0.50.6Mpa
Idle rotate spee
d
1700170r/min
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Item Standard
Coolant capacity
Full volume 0.77l
Reservior volume 0.33l
Standard density 50 (rate when using original
solution)
Openning pressure of water inlet cap
The rmostat
Temp. of starting open 713
Temp. of fully-open 88
Height when opening 3.54.5mm
Item Standard Service limit
Compression pressure of cylinder 700kPa 7.0kgf
cm2260r/min
Valve Clearance IN 0.05mm
EX 0.20mm
Deflection Degree of Cylinder Head 0.05mm
Camshaft Height of cam tip IN 30.7430.86mm 30.69mm
EX 30.3330.45mm 30.28mm
Valve
rocker
Innerdiameterofrocker IN/EX 10.00010.015mm 10.10mm
Outer diameter of rocker IN/EX 9.9789.987mm 9.91mm
Valve/
Valve guide
cover
External diameter of valve IN 4.9754.99mm 4.965mm
EX 4.9554.97 mm 4.945mm
Internal diameter of valve IN 55.012mm 5.04mm
EX 55.012mm 5.04mm
Clearance between valve rod
and guide
IN 0.010.037mm 0.075mm
EX 0.030.057mm 0.095mm
Thrown height of guide IN/EX 11.912.1mm
Contact width of valve seat IN/EX 0.91.1mm 1.8mm
Valve
spring Dead length (external/inner) IN/EX 35.0/32.3mm 33.5/30.8mm
Item Standard Service limit
Transmission
Driving pull
Movable driven face comp. 24.00724.028mm 24.07mm
Outerdiameterofdrivingface
comp. 23.95923.98mm 23.92mm
Mass roller comp. 19.9520.05mm 19.45mm
Belt width 20.7mm
Clutch
driven
face
Thickness of friction disc 2.75mm
Inner diameter of clutch outer
com p. 124.5124.2mm 125mm
Dead length of clutch spring 144146mm 140mm
Outer diameter of driven face 33.9533.975mm 33.92mm
Inner diameter of movable driven
face 34.00034.025mm 34.06mm
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!
"
Item Standard
Engine oil Re
p
lacement 0.15l
Disassembly 0.15l
Recommended Viscosity SAE15W40/SF
Item Standard Service limit
Starting motor Brush length 10mm 7mm
Item StandardmmService limit
mm
CF125T-22 CF150-6
Crankshaft
Big end of
connecting
rod
Axial clearance 0.160.304 0.5
Radial clearance 0.0050.017 0.05
Play of crankshaft 0.10
Piston
Piston installing direction IN mark in the intake
side
Outer diameter of Piston 52.37-52.
39 57.9757.99 52.32 57.92
Piston pin inner diameter 15.002-15.008 15.04
Piston pin outer diameter 14.99415.000 14.98
Shaft small end side inner
diameter 15.01615.034 15.05
Clearance of cylinder
b
etween
piston 0.020.04 0.08
Clearance of piston & pin 0.0020.014 0.04
Clearance of pin & shaft 0.016-0.040 0.06
Clearance
Piston ring
between
Piston ring
and
g
roove
Piston ring10.020.044 0.07
Piston20.020.044 0.07
Piston ring
end gap
Piston ring10.150.30 0.45
Piston20.100.25 0.45
Oil ring 0.20.7 0.9
Installing directionpiston ring Upper seal
Cylinder
Inner diameter 52.4
52.419 5858.019 52.449 58.049
Upper distortion 0.05
Roundness
Column 0.05
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Item Standard Service
Limit
Fro nt w heel
Bending, front wheel shaft 0.2mm
Play of wheel
rim
Vertical 0.8mm 2.0mm
Horizontal 0.8mm 2.0mm
Tire
Groove 1.6mm
Air
pressure
225kPa 2.25kgf
cm2
Item Standard Service
Limit
Rear wheel
Play of wheel
rim
Vertical 0.8mm 2.0mm
Horizontal 0.8mm 2.0mm
Tire
Groove 1.6mm
Air
p
ressure 225kPa2.25kgfcm2
Item Standard
Service
Limit
Fr o nt b ra ke Brake handle free travel 1020mm
Brake disc thickness 4mm 3mm
Rear brake Brake handle free travel 1020mm
Brake disc thickness 4mm 3mm
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Item Standard
AC Magnetor
Motor
Type P e rm a n e n t m a g n e t
ACt
ype
Output 3 -
p
h a s e A C
Charging Coil Resistance(2 0? 0.2-0.3Ω
Rectifier
Three
-
p
hasennular rectification
Siliconcontrolled Parallel-connection
regulated voltage
Battery
Ca
p
acit
y
12V7Ah
Terminal Point
Voltage
Fully
Charging 12.8V
Insuffici
e
nt
Charging
<11.8V
Charging
Current/time
Standard 0.9A×510h
Quick 4A×1h
Item Standard
Ignition ECU
Spark Plug
Type NGK
Stan da rd DP R7 EA-9
O
p
tional
Clearance 0.81.0mm
Ignition
Timing
Max
Advanced
Angle
43°BTDC
Peak Voltage
Ignition Coil =150V
Pulse
Gene rator =0.8V
Item Standard
Fuse Main 20A
Auxiliary 10A×25A×2
Light, Bulb
HeadlightHiLo 12V-35/35W
Brake Light/Tail Light 12V-21/5W
Turning Light 12V-10W×4
Odometer Indicator Li
g
ht 12V-1.7W×3
Turning Signal Light 3.4W-12V×2
High Bean Indicator Light 3.4W-12V×1
P Shift Indicator Light 3. 4 W- 12V ×1
Trouble Indicator 1.7W-12V
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Tightening Torqure
Item
Torque
N·m(kgf·m) Item
Torque
N·m(kgf·m)
5mm BoltNut
6mm BoltNut
8mm BoltNut
10mm BoltNut
12mm BoltNut
50.5
101.0
222.2
343.5
545.5
5mm Screw
6mm Screw
6mmSH Bolt with flange,
6mm Bolt with flange,Nut
8mm Bolt with flange,Nut
10mm Bolt with flange,Nut
40.4
90.9
101.0
121.2
262.7
394.0
Please use standard torque, if without torque value mentioned below table.
1. Lubrication oil should be created on screw thread and contact surface.
2. Replace when self-locking bolts disassembled.
Type
N
o. of
Bolt
&Nut
Thread
diameter (mm
Torque N·m
kgf·mRemark s
Checkingadjusting
Check Gearbox oil /drain Bolt
Engine oil filter cover
Drain oil, bolt
Spark plug
1
1
1
1
8
36×1.5
12×1.5
12×1.5
222.2
181.8
252.5
181.8
Lubricating system
Oil plump and mounting bolt
Screw, oil pump plate
2
1
6
3
151.5
20.2
Cooling system
Water drain bolt
Water temperaturesensor
Impeller, water pump
1
1
1
6
12×1.5
7
80.8
13(1.3)
101.0
Cylinder head/head cover
Cylinder head cover bolt
Cylinder compound bolt
Timing sprocket bolt
Tensioner spring holder bolt
Shaft, tensioner set thr ead pin
Timing sprocket bolt
Tensioner spring holder bolt
Shaft, tensioner set thr ead pin
4
2
Short2
Long2
2
1
1
8
6
YM8
5
8×1
8
303.0
101.0
232.3
232.3
90.9
101.0
131.3
Belt CVT system
Left side cover bolt
Gearbox nut
Clutch special nut
Clutch nut
5
1
1
1
6
14×1.5
28
12×1.25
101.0
596.0
596.0
535.4
AC Magneto mo tor
AC Magneto motor nut 1 14×1.25 596
Flange bolt for casting
Overriding clutch inner hex bolt
8
3
6
6
121.2
18(1.8)
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#
Typ e
No. of
Bolt &
Nut
Thread
diameter
mm
Tightening torque
Nmkgfm
Remar
ks
Engine disassembly
Engine suspension mounting bolt
Engine suspension shaft nut
2
1
10
10
555.6
555.6
Front wheel, Front suspension,
Steering System
Handlebar lock nut
Steering handle mounting nut
Front wheel axle nut
Shock absor ber mounting bolt
(upper)
1
1
1
4
25
10
12
8
687.0
555.6
808.1
404.1
Rear wheel ,Rear suspension
Rear wheel axle nut
Shock absorber mounting
bolt(upper)
Shock absorber mounting
bolt(lower)
Rear fork mounting bol
t
1
2
2
2
16
10
8
10
14014.3
555.6
303.1
555.6
Brake system
Front brake disc mounting bol
t
56 121.2
Rear brake disc mounting screw 38 262.7
Front brake caliper mounting bolt 28 303.1
Rear brake caliper mounting bolt 28 303.1
Muffler
Mounting nut (Front elbow)
Mounting bolt(Muffler barrel)
Oxygen Se ns or
2
3
1
8
10
18
262.7
555.6
606
Other
Screw ( Taillight/brake light comp.) 24.21.80.1.8
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Special Tool
Tool name Tool No. Usage
Fuel system
Adjusting tool for mixed gas screw Adjusting mixed gas screw
Cylinder cover comp, Valve
Valve assembly jigs
Valve guide reamer5mm
Valve seat cutter
Valve lapper27mm45IN
Valve lapper27mm45EX
1P52MI-A-922-020000
152MI-234-022300-34B
152MI-236-022301-27
152MI-236-022301-27
Disassemble valve system Repair/clean the
valve guide
Amend the valve seat
Belt CVT system
Multipurpose bracket
Clutch spring press tool
1P52MI-A-922-040000
152MI-922-070000
Disassemble nuts, Drive face/clutch cover
Disassemble nut, driven face
Deceleration system
Drive shaft press device
Roller Bearing 6202
Roller Bearing 6201
Bearing removing combination set
Roller Bearing 2 2X50X14
Roller Bearing 6 3 0 1
Roller Bearing 6 0 0 4
Roller Bearing 6 2 0 5
152MI-921-070000
1P39MB-921-110001
1P39MB-921-080001
1P52MI-A-922-050000
1P52MI-A-922-060000
1P52MI-A-922-080000
172MM-921-030000
1P52MI-A-921-020000
1P52MI-A-921-010000
1P52MI-A-921-030000
Press the drive shaft
Press driven shaft bearing
Disassemble bearing
Install drive shaft bearing
Install final shaft bearing
Ac generator/starting motor
* Rotor puller 152MI-922-030000 Disassemble stator
Front wheel, Front suspension
Steering system
Bearing remover shaft
Bearing remover head 1 2mm
Press tool handle A
Press tool sleeve28X32
Guide tool 1 2 mm
Locknut wrench
Handlebar bearing adjusting wrench
Bearing removing combination set
Rotor puller
Remover shaft
Remover hammer
* Handlebar bearing retainer installer
A2740mm
Installing shaft
* Handlebar bearing retainer installer
B3050mm
Installing shaft
Front fork cover, press tool
519-922-070001
519-922-070002
519-922-070003
519-922-070004
519-922-070005
519-922-050001
519-922-050002
519-922-050000
519-922-050010
519-922-050003
519-922-050004
519-922-050005
519-922-050006
519-922-050007
519-922-050008
519-922-050009
Disassemble wheel bearing
Install wheel bearing
Disassemble handlebar locknut/bearing
adjusting nut
Disassemble handlebar bearing outer ring
Install top ball retainer
Install bottom retainer
Install inner ring
Charging, Ignition system
Peak voltage regulator 5 1 9 - 9 2 2 - 150000 Measure peak voltage
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