Teac CT-M5140 User manual
SERVICE MANUAL
CTM5140
51CM CTV
Effective: JULY02 CTM5140SERV
Ver1.2 1 December 2001
1
B+ adjustment VCO & AFT
Alignment NICAM
Adjustment Electrical
properties
checking for
chassis
RF AGC
adjustment
Sub-brightness
Adjustment White balance
Adjustment Aging Adjustment of
screen voltage
and focus
Sub-color &
Sub-tint
adjustment
Pincushion and
screen width
adjustment
Screen center
& size
adjustment
(PAL)
Screen center
& size
adjustment
(NTSC)
QC checking
!"#$%!"!#&'''
Enter D-Mode by pressing D-Mode ON/OFF key, and then you can enter the D-mode.
Enter S-Mode by pressing VOLUME DOWN key on the unit until the volume decrease to minimum
level, then press the DISPLAY key on the remote handset (don’t release the volume key) and you can
enter S- mode.
After enter D-mode or S-mode, you can adjust the setting according to the following procedure,
Press “1” to enter the white balance alignment menu,
Press “2” to enter picture geometry alignment menu for PAL system,
! "
!# $%
&
Press “3” to enter picture geometry alignment menu for NTSC system,
' #
! ' #$"
!#' #$%
' #&
' #
' #
Ver1.2 1 December 2001
2
Press “4” to enter sharpness setting menu,
( 50% sharpness in 3.58 system (TV))
( 50% sharpness in 3.58 system (AV)*
+ 50% sharpness in 4.43 system (TV)*
+ 50% sharpness in 4.43 system (AV)*
, Maximum sharpness(-
# Minimum sharpness*
Press “5” to enter sound alignment menu,
#!. #!. /
* 0$1-.2 /
) 300$1-.2 /
!- %$4$ (
# %3 '
Press “6” to enter AGC and volume setting,
- 3 ))
- HAFC setting.
&&5 6%7 8
&&5 6%7 '
* Volume output level at 1%
) Volume output level at 25%*9
Volume output level at 50%(*
Press “7” to enter system setting,
. System setting'9
.* System setting
.) System setting+
. System setting
.* System setting()
.) System setting-
!# System setting+
Press “8” to enter picture alignment menu 1,
SCNTSub contrast for luminance signal
CNTXMaximum contrast(-
CNTNMinimum contrast9
BRTXMaximum brightness(9
BRTNMinimum brightness*9
COLXMaximum color/-
COLNMinimum color
Press “9” to enter picture alignment menu 2,
CNTC50% contrast)'
BRTC50% brightness(9
COLC50% color+
TNTC50% tint+
COLPColor level for PAL
COLSColor level for SECAM+
BRTSSub brightness for SECAM
Ver1.2 1 December 2001
3
Press “0” to enter OSD setting menu,
OSDHorizontal position of OSD:
TXCXOSD intensity when maximum contrast(
RGCNOSD intensity when minimum contrast
TNTXMaximum tint level/-
TNTNMinimum tint level/-
1. Apply 110-240VAC(±5V) to mains power input, and Philips standard testing pattern to RF input.
2. Adjust VR801 in STANDARD mode until voltage at TP2 (B+) is 112V ±0.5V.
1. Apply a 38.9MHz signal to the IF input.
2. Monitor the DC voltage at pin 48 of IC201.
3. Adjust T201 until the voltage at pin 48 of IC201 becomes 4.62 +/- 0.2V (the picture must stable).
4. Enter D-mode and press the AFT (update/BBE) button. It will start Auto AFT Adjustment and the
screen will show “PIFAFT OK” if the process is finished.
1. Apply a 38.9MHz color bar with NICAM signal to the IF input.
2. Monitor the DC voltage at pin 15 of IC1101.
3. Adjust T1101 until the voltage at pin 15 of IC1101 becomes 2.5 +/- 0.1V.
4. Then check the waveform at pin 4 and 6 of P1103 and it must show correct audio signal.
!"
1. Connect the detector shown below to collector of Q101.
2. Receive a grey scale signal with 70dBV amplitude.
3. Adjust RFAGC item until the output of the detector becomes 0.8Vpp
Collector
of Q101 To CRO
Ver1.2 1 December 2001
4
#$%&'#$% #$%&#() *
1. Enter D-mode, and connect the probe of Oscilloscope to the conjunction between R217 and P201
(B-out).
2. Apply the Grey-scale/Colour-bar (NTSC signal) to the AV input, in STANDARD status.
3. Select CNTC to adjust the sub-contrast, until that the amplitude “A” is 2.5V as shown below.
4. Select COLC to adjust the sub-colour by tuning the amplitude of “a” and “d” to the same.
5. Select TNTC to adjust the sub-tint by tuning the amplitude of “b” and “c” to the same.
6. Apply the Grey-scale/Colour-bar (PAL signal) to the AV input, in STANDARD status.
7. Select COLP to adjust the sub-colour by tuning the amplitude of “a”, “b”, “c” and “d” to the
same.
&'#&#$%$
1. Receive a crosshatch pattern.
2. Adjust the “FOCUS” VR on the flyback the make the picture clear.
3. Enter D-mode and press “1--” key and the screen will become a horizontal line. Then adjust the
“SCREEN” VR on the flyback transformer to set the intensity of the line to a minimum visible
level (the line can just be seen).
4. Press “1--” key again and the TV will become full raster.
5. Select BRTC to adjust the sub-brightness, until that the 2 dark bar of 8 level grey scales just can
be seen.
+ $&
1. Receive a black and white pattern at STANDARD status.
2. Use a color analyzer to measure the black side of the screen. By changing the value of BCUT and
GCUT, set the reading of the color analyzer to x=284, y=299.
3. Then measure the white side of the screen. By changing the value of BDRV and GDRV, set the
reading of the color analyzer to x=284, y=299.
4. Repeat step 2&3 until you can get the correct reading for both black and white sides.
( & ( &+ ,
1. Receive a crosshatch pattern.
2. Adjust VR302 until the vertical line become straight.
3. Adjust VR303 for horizontal size.
a
b
c
d
Ver1.2 1 December 2001
5
-( &"()
1. Apply the crosshatch pattern (PAL signal) to the RF input, in STANDARD status.
2. Select HPOS50 to adjust the Horizontal center.
3. Select VPOS50 to adjust the Vertical center.
4. Select HIGH50 to adjust the Vertical amplitude.
5. Select VLIN50 to adjust the vertical linearity.
6. Select VSC50 to adjust the vertical S-correction.
-( &"#
1. Apply the crosshatch pattern (NTSC signal) to the RF input, in STANDARD status.
2. Select HPOS60 to adjust the Horizontal center.
3. Select VPOS60 to adjust the Vertical center.
4. Select HIGH60 to adjust the Vertical amplitude.
5. Select VLIN60 to adjust the vertical linearity.
6. Select VSC60 to adjust the vertical S-correction.
-#.,
1. Enter D-mode and press key “0”, then choose OSD item and adjust the OSD horizontal position.
2. Enter D-mode and press key “2”, then choose the OSDV50 item and adjust the OSD horizontal
position.
3. Enter D-mode and press key “3”, then choose the OSDV60 item and adjust the OSD horizontal
position.
Ver1.2 1 December 2001
6
VCDM0 (default value: 68)
BIT Item
0 System switch: 0 : normal identify mode 1 : weak signal identify mode
1 White peak suppress: 0: on 1: off
2,3 ABL gain
00: -0.74v 01: -0.64v 10: -0.37v 11: -0.12v
4,5 ABL start point
00: -0.01v 01: -0.11v 10: -0.3v 11: -0.45v
6 CW-SW: TB1238N, pin 29 Fsc CW output 0 : AUTO, 1 : 4.43M
7 In force system mode, the status of color killer when weak signal
0: on 1: off
VCDM1 (default value: 00)
BIT Item
0 Blanking: 0: on 1: off
1,2,3,4,5 V-Mute timing: = 200ms + 8ms Data
6 Base band filter in NTSC system: 0: on, 1: off
7 VMOD
VCDM2 (default value: 40 for 38MHz IF, 30 for 38.9MHz IF)
BIT Item
0 AFT-mute: 0: on 1: off
1 SECAM-ADJ: 0: SECAM correction off 1: SECAM correction on
2 TB1238N_VMOD
3 PIF VCO ADJ 0: follow bit 0 1: manual adjust
6,5,4 IF frequency:
111: 33.9MHz 110: 33.95MHz 101: 34.47MHz 100: 38MHz
011: 38.9MHz 010: 39.5MHz 001: 45.75MHz 000: 58.75MHz
7 No use
MODE0
BIT Item
0 0: normal AV 1: SCART
1 0: English 1: English + Chinese
2 Low Noise Amp. at tuner: 0: off 1: on
3 No use
4, 5, 6,
7 Muting time when power on:
8ms
Ver1.2 1 December 2001
7
MODE1
BIT Item
0 Logo: 0: disable 1: TCL Logo
1 No. of channel: 0: 49 1: 99
2 No use
3 Menu background 0: disable 1: black background
4 No. of AV 0: 1 1: 2
5 SECAM 0: off 1: on
6 D-mode 0: enable 1: disable
7 No use
MODE2
BIT Item
0 Teletext 0: off 1: on
1 NICAM & IGR 0: off 1: on
2 No use
3 No use
4 BG : 0 : off 1 : on
5 I : 0 : off 1 : on
6 DK : 0 : off 1 : on
7 M : 0 : off 1 : on
OPTION (default value: 04)
BIT Item
0 When blue background off (mute pin of CPU): 0: audio mute on 1: audio mute off
1 When blue background off (external mute pin of CPU):
0: audio mute on 1: audio mute off
2 When change channel: 0: picture mute off 1: picture mute on
3 Audio demodulation gain setting: 0: 50KHz 1: 25KHz
4 When no signal: 0: search channel by changing VT 1: use memorized VT
5 Power on mode: 0: previous 1: force standby
6 No use
7 No use
PART NUMBER DESCRIPTION QTY LOCATION
08-02111U-CR1 ASS'Y - CRT BD (S.S)
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 2 D501, D502
11-0BF422-0BX TRANSISTOR BF422 3 Q501, Q503, Q505
11-A562TM-0BX TRANSISTOR 2SA562TM-0 1 Q507
11-SC1815-YBX TRANSISTOR 2SC1815Y 3 Q502, Q504, Q506
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% 1 R515
18-CB0272-JNX RES. C.F. 2.7K OHM 1/6W +/-5% 1 R514
18-CB0561-JNX RES. C.F. 560 OHM 1/6W +/-5% 6 R501, R503, R505, R508, R510, R513
18-CB0681-JNX RES. C.F. 680 OHM 1/6W +/-5% 5 R502, R506, R509, R511, R522
18-FE0272-JNX RES. M.O. 2.7K OHM 1/2W +/-5% 3 R519, R520, R521
18-FG0153-JHX RES. M.O. 15K OHM 2W +/-5% 3 R516, R517, R518
25-BCB471-M1X CAP. ELEC 470 UF 16V +/-20% 1 C506
25-BLA100-M1X CAP. ELEC 10 UF 250V +/-20% 1 C504
26-AMK102-KRX CAP. CER 1000 PF 2KV +/-10% R 1 C505
26-EBP102-KBX CAP. CER 1000 PF 50V +/-10% B 2 C508, C509
26-EBP391-JCX CAP. CER. 390PF 50V +/-5% CH 3 C501, C502, C503
34-R569K2-1CX COIL CHOKE 5.6 UH +/-10% 2 L502, L503
35-139730-00X FERR. BEAD BF60 2 FOR C508 (L505 & L506)
40-2129MS-CRB P.C.B. CRT BD 1
41-WJ0050-B00 WIRE BARE JUMPER 5MM 2 L501, L504
41-WJ0060-B00 WIRE BARE JUMPER 6MM 3 R504, R507, R512
41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J503
46-10967W-01X PIN BASE *1 TJC1-1A 1 FOR CRT GROUNDING
46-30615H-04X HS 4P24 460 F/W TJC3-4Y/SCN-4 1 P502, FOR M. BD P402
46-37030H-05X HS 5P 2468#24 450 TJC3-5Y/SCN 1 P503, FOR M. BD P201
47-265540-0U7 SOCKET CRT GZS10-2-4 (C.B.) 1 S501
40-02139A-AVA P.C.B. FRONT AV BD 1
46-31530H-06X HS 6P24 F/W 300 TJC3/JC25-6Y 1 P1104B, FOR M. BD P904
47-RCA002-XX0 JACK RCA AV-3.2-1L-F3 WHITE 1 P1102
47-RCA003-XX0 JACK RCA AV-3.2-1L-F1 YELLOW 1 P1101
47-RCA017-XX0 JACK RCA 101P RED/SW 1 P1103
63-B26080-AB4 S/T SCREW B 2.8 X 8 AB 2 MTG F. AV BD TO F.CAB.
02-GND021-XX0 ASS'Y-CRT GND WIRE & HOUS.(21) 1
36-DEG210-XX1 DEGAUSSING COIL 2500MM 1
42-51208E-XX0 SPEAKER 50MMX120MM 8 OHM 6W 2 W601, W602
44-21OFLS-SZ2A CRT A51KQK99X01 (AUST) 1 CRT01
46-14026H-02X HS 2P24 570/7 F/W S11-02H 1 P601H, FOR M. BD P601
46-27688H-04X HS 4P A/B 400/13 RBGW TJC1/4Y 1 P401H, FOR D.Y COIL
46-35196H-02X HS 2P24 570/5 F/W TJC3-2Y 1 P602H, FOR M. BD P602
48-259140-003 SW. DOOR LOCK PR5 1
54-113971-0UE PVC TUBE #6 L=160MM 2 FOR SPK HOUSING
54-205140-000 SPACER CRT MOUNTING T=2MM 4 MTG CRT & F.CAB.
55-2111FC-0AN FRONT CABINET (94V-0 100%) 1
55-2111FD-0HA FRONT DOOR 1
56-2111FB-0HA PUSH BUTTON (2111D) 1
56-2111LS-0HC LENS - SENSOR & LED 1
56-2111PK-0HA POWER KNOB 1
58-2111FI-3UI INLAY FRONT AV (RCA 3 MONO) 1
59-130460-00X RUBBER PAD (25MMX7MM) 2 STICK ON F.CAB.(FOOTING)
62-10654X-00F UNI - TIE (2.5MMX95MM) 4 FOR DEGAUSSING COIL
62-216340-0UA HOLDER POWER CORD 1
62-312090-0HA ADAPTER-POWER KNOB (NEW PCB) 1
63-B26080-AB4 S/T SCREW B 2.8 X 8 AB 3 MTG PUSH BUTTON & F. CAB.
63-B26080-AB4 S/T SCREW B 2.8 X 8 AB 1 MTG LENS SENSOR & F. CAB.
63-H60250-AB4 S/T SCREW H 6 X 25 AB 4 MTG CRT & F. CAB.
63-W30100-AB4 S/T SCREW W 3 X 10 AB 8 MTG SPK & F. CAB.
65-A60180-20E EXT. TOOTH WASHTER 6 X 18 X 2 4 FOR CRT
67-126680-0E0 SPRING CRT 6MMX40MMX0.5MM 1
67-250450-0E0 SPRING KNOB 1
08-21114U-MA1 ASS'Y - MAIN BD
02-IRR001-XX0 IR RECEIVER MODULE 1 IR001
07-389VI5-NX4 TUNER UV1355-BK2(BG/HB/IEC/5V) 1 TU101
10-1N4001-EBX DIODE 1N4001 (RECTIFIER) 1 D301
10-1N4002-EBX DIODE 1N4002 (RECTIFIER) 1 D411
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 9 D206, D206A, D312, D313, D314, D315, D601, D602,
D603
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 J918, FOR (+)&J221 TO (-)&R901
10-55C4V7-DBX DIODE ZENER 4.7V 1/2W +/-5% 1 D208
10-55C5V1-DBX DIODE ZENER 5V1 1/2W +/-5% 1 D004
Page 1 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
10-55C8V2-DBX DIODE ZENER 8V2 1/2W +/-5% 1 D404
10-CW574C-DJX DIODE CW574CS 1 D001
10-TFR104-FBX DIODE TFR104 (FAST RECOVERY) 3 D401, D402, D403
11-2N3904-0BX TRANSISTOR 2N3904 (NPN) 1 Q001
11-DD1555-0AX TRANSISTOR 3DD1555 (HORIZ) 1 Q402
11-KSD882-0AX TRANSISTOR KSD882 (POWER) 1 Q608
11-SA1015-YBX TRANSISTOR 2SA1015Y 4 Q007, Q203, Q205, Q601
11-SC1815-YBX TRANSISTOR 2SC1815Y 14 Q004, Q005, Q006, Q201, Q202, Q204, Q208, Q603,
Q605, Q901, Q902, Q903, Q904, Q905
11-SC2482-0BX TRANSISTOR 2SC2482 1 Q401
11-SC3779-DBX TRANSISTOR 2SC3779D (RF AMPL) 1 Q101
11-TA124E-SBX TRANSISTOR DTA124ES (TP) 1 Q304
11-TC144E-SBX TRANSISTOR DTC144ES (TP) 3 Q301, Q606, Q607
13-000040-53P IC 4053 (ANALOG SW) 1 IC901
13-000040-66P IC 4066 (ANALOG SW.) 1 IC603
13-000L78-05S IC L7805 CV 5V 1A (REGUALTOR) 1 IC402
13-00M24C-04P IC M24C04 EEPROM 4K 1 IC002
13-00MC78-09S IC MC7809C LINEAR +9V 1A 1 IC401
13-0TA840-3KS IC TA8403K (VERT. OUTPUT) 1 IC301
13-0TDA74-96S IC TDA7496 (AUDIO) 1 IC601
13-A02V01-TOP IC TCLM17VR (CPU) 1 IC001
13-TB1238-ANP IC TB1238AN (P/SIF/VCD) CH/JP 1 IC201
14-LED05R-XX0 LED HFR105 (5MM) 1 D051A
18-CB0101-JNX RES. C.F. 100 OHM 1/6W +/-5% 4 R048, R049, R238, R251
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% 26 J917, R028, R041, R054, R059, R129, R208, R211,
R226, R227, R234, R236, R267, R268, R269, R283,
R301, R302, R411, R622, R637, R903, R905, R907,
R910, R912
18-CB0103-JNX RES. C.F. 10K OHM 1/6W +/-5% 25 R001, R011, R012, R017, R019, R020, R033, R034,
R038, R043, R051, R052, R222, R228, R415, R602,
R604, R605, R607, R633, R636, R915, R916, R917,
R918
18-CB0104-JNX RES. C.F. 100K OHM 1/6W +/-5% 3 R035, R037, R042
18-CB0106-JNX RES. C.F. 10M OHM 1/6W +/-5% 1 R134
18-CB0123-JNX RES. C.F. 12K OHM 1/6W +/-5% 1 R231
18-CB0151-JNX RES. C.F. 150 OHM 1/6W +/-5% 2 R107, R109
18-CB0152-JNX RES. C.F. 1.5K OHM 1/6W +/-5% 1 R025
18-CB0153-JNX RES. C.F. 15K OHM 1/6W +/-5% 3 R004, R046, R902
18-CB0182-JNX RES. C.F. 1.8K OHM 1/6W +/-5% 2 R032, R642
18-CB0183-JNX RES. C.F. 18K OHM 1/6W +/-5% 1 R922A
18-CB0220-JNX RES. C.F. 22 OHM 1/6W +/-5% 1 R901
18-CB0222-JNX RES. C.F. 2.2K OHM 1/6W +/-5% 3 R230, R287, R313
18-CB0223-JNX RES. C.F. 22K OHM 1/6W +/-5% 1 R218
18-CB0224-JNX RES. C.F. 220K OHM 1/6W +/-5% 1 R232
18-CB0243-JNX RES. C.F. 24K OHM 1/6W +/-5% 1 R306
18-CB0271-JNX RES. C.F. 270 OHM 1/6W +/-5% 5 R215, R216, R217, R273, R292
18-CB0272-JNX RES. C.F. 2.7K OHM 1/6W +/-5% 3 R018, R021, R266
18-CB0303-JNX RES. C.F. 30K OHM 1/6W +/-5% 1 R210
18-CB0331-JNX RES. C.F. 330 OHM 1/6W +/-5% 2 R282, R284
18-CB0332-JNX RES. C.F. 3.3K OHM 1/6W +/-5% 2 R611, R614
18-CB0333-JNX RES. C.F. 33K OHM 1/6W +/-5% 3 R005, R006, R922
18-CB0363-JNX RES. C.F. 36K OHM 1/6W +/-5% 1 R304
18-CB0391-JNX RES. C.F. 390 OHM 1/6W +/-5% 2 R219, R220
18-CB0392-JNX RES. C.F. 3.9K OHM 1/6W +/-5% 2 R013, R015
18-CB0393-JNX RES. C.F. 39K OHM 1/6W +/-5% 2 R209, R294
18-CB0470-JNX RES. C.F. 47 OHM 1/6W +/-5% 4 R009, R010, R026, R061
18-CB0471-JNX RES. C.F. 470 OHM 1/6W +/-5% 7 R027, R110, R239, R401, R906, R908, R923
18-CB0472-JNX RES. C.F. 4.7K OHM 1/6W +/-5% 4 R047, R050, R606, R623
18-CB0473-JNX RES. C.F. 47K OHM 1/6W +/-5% 9 R036, R924, R925, R926, R927, R928, R929, R930,
R931
18-CB0560-JNX RES. C.F. 56 OHM 1/6W +/-5% 1 R112
18-CB0561-JNX RES. C.F. 560 OHM 1/6W +/-5% 1 R247
18-CB0562-JNX RES. C.F. 5.6K OHM 1/6W +/-5% 3 R029, R030, R031
18-CB0681-JNX RES. C.F. 680 OHM 1/6W +/-5% 1 R040
18-CB0683-JNX RES. C.F. 68K OHM 1/6W +/-5% 1 R307
18-CB0750-JNX RES. C.F. 75 OHM 1/6W +/-5% 2 R235, R904
18-CB0752-JNX RES. C.F. 7.5K OHM 1/6W +/-5% 1 R940
18-CB0820-JNX RES. C.F. 82 OHM 1/6W +/-5% 2 R909, R914
18-CB0822-JNX RES. C.F. 8.2K OHM 1/6W +/-5% 2 R014, R016
Page 2 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
18-CD0100-JNX RES. C.F. 10 OHM 1/4W +/-5% 1 R039
18-CD0103-JNX RES. C.F. 10K OHM 1/4W +/-5% 1 R616
18-CD0183-JNX RES. C.F. 18K OHM 1/4W +/-5% 1 R412A
18-CD0273-JNX RES. C.F. 27K OHM 1/4W +/-5% 1 R003
18-CD0331-JNX RES. C.F. 330 OHM 1/4W +/-5% 1 R615
18-CE0102-JNX RES. C.F. 1K OHM 1/2W +/-5% 1 R312A
18-CE0109-JNX RES. C.F. 1 OHM 1/2W +/-5% 1 R303
18-CE0121-JNX RES. C.F. 120 OHM 1/2W +/-5% 1 R221
18-CE0331-JNX RES. C.F. 330 OHM 1/2W +/-5% 1 R414
18-CE0479-JNX RES. C.F. 4.7 OHM 1/2W +/-5% 1 R640
18-DF0229-JGX RES. M.F. 2.2 OHM 1W +/-5% 1 R603
18-EF0109-JGX RES. FUS. 1 OHM 1W +/-5% 5 R403, R405, R406, R407, R409
18-FF0100-JGX RES. M.O. 10 OHM 1W +/-5% 1 R410A
18-FF0103-JGX RES. M.O. 10K OHM 1W +/-5% 1 R413
18-FF0122-JGX RES. M.O. 1.2K OHM 1W +/-5% 1 R441
18-FF0153-JGX RES. M.O. 15K OHM 1W +/-5% 1 R404
18-FF0189-JGX RES. M.O. 1.8 OHM 1W +/-5% 1 R305
18-FF0331-JGX RES. M.O. 330 OHM 1W +/-5% 1 R336
18-FF0472-JGX RES. M.O. 4.7K OHM 1W +/-5% 1 R408
18-GJ0332-JTX RES. CEMENT 3.3K OHM 5W +/-5% 1 R402
25-BCA102-M1X CAP. ELEC 1000 UF 16V +/-20% 2 C416, C635
25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 3 C041, C217, C245
25-BCB101-M1X CAP. ELEC 100 UF 16V +/-20% 6 C030, C101, C225, C236, C426, C901
25-BCB220-M1X CAP. ELEC 22 UF 16V +/-20% 4 C246, C903, C906, C909
25-BCB221-M1X CAP. ELEC 220 UF 16V +/-20% 5 C102, C224, C607, C608, C609
25-BCB470-M1X CAP. ELEC 47 UF 16V +/-20% 7 C015, C028, C202, C241, C273, C418, C423
25-BDA102-M1X CAP. ELEC 1000 UF 25V +/-20% 2 C306, C606
25-BDA471-M1X CAP. ELEC 470 UF 25V +/-20% 1 C604
25-BEA471-M1X CAP. ELEC 470 UF 35V +/-20% 1 C413
25-BEB101-M1X CAP. ELEC 100 UF 35V +/-20% 2 C308, C320
25-BEB470-M1X CAP. ELEC 47 UF 35V +/-20% 1 C613
25-BFB100-M1X CAP. ELEC 10 UF 50V +/-20% 1 C219
25-BFB109-M1X CAP. ELEC 1 UF 50V +/-20% 11 C211, C234, C602, C615, C619, C622, C624, C904,
C905, C907, C908
25-BFB229-M1X CAP. ELEC 2.2 UF 50V +/-20% 2 C003, C612
25-BFB478-M1X CAP. ELEC 0.47 UF 50V +/-20% 2 C213, C230
25-BFB479-M1X CAP. ELEC 4.7 UF 50V +/-20% 1 C104
25-BHB100-M1X CAP. ELEC 10 UF 100V +/-20% 1 C420
25-BJA470-M1X CAP. ELEC 47 UF 160V +/-20% 1 C411
25-BLA100-M1X CAP. ELEC 10 UF 250V +/-20% 1 C408
25-GFB109-K1X CAP. ELEC 1UF 50V +/-10% 1 C220
25-GFB229-K1X CAP. ELEC 2.2UF 50V +/-10% 1 C305
26-ABC121-JZX CAP. CER 120 PF 50V +/-5% SL 1 C031
26-AIC102-KBX CAP. CER 1000 PF 500V +/-10% B 1 C401
26-AIC332-KBX CAP. CER 3300 PF 500V +/-10% B 1 C403
26-AIC391-KBX CAP. CER 390 PF 500V +/-10% B 3 C407, C412, C414
26-AMK331-JZX CAP. CER 330 PF 2KV +/-5% SL 1 C406A
26-EBP100-JCX CAP. CER 10 PF 50V +/-5% CH 1 R202
26-EBP101-JCX CAP. CER 100 PF 50V +/-5% CH 9 C002, C016, C017, C018, C019, C038, C039, C239,
C311
26-EBP102-KBX CAP. CER 1000 PF 50V +/-10% B 6 C032, C033, C221, C272, C309, C404
26-EBP103-ZFX CAP. CER 0.01UF 50V +80-20% F 22 C026, C027, C029, C042, C112, C113, C114, C203,
C210, C218, C223, C226, C237, C242, C244, C415,
C417, C425, C605, C636, C902, C931
26-EBP104-ZFX CAP. CER 0.1UF 50V +80-20% F 4 C036, C214, C215, C216
26-EBP120-JCX CAP. CER 12 PF 50V +/-5% CH 1 C201
26-EBP220-JZX CAP. CER 22 PF 50V 5% SL TUBU 2 C022, C023
26-EBP221-JCX CAP. CER 220 PF 50V +/-5% CH 3 C004, C010, C427
26-EBP222-KBX CAP. CER 2200PF 50V +/-10% B 1 C212
26-EBP300-JZX CAP. CER 30 PF 50V +/-5% SL 2 C024, C025
26-EBP470-JCX CAP. CER 47 PF 50V +/-5% CH 2 C269, C270
26-EBP470-JZX CAP. CER 47 PF 50V +/-5% SL 1 C001
26-EBP471-JCX CAP. CER 470 PF 50V +/-5% CH 1 C044
26-EBP472-KBX CAP. CER 4700 PF 50V +/-10% B 1 C235
26-EBP829-JCX CAP. CER 8.2PF 50V +/-5% CH 1 C020
27-AHR394-J0X CAP. M.PP 0.39 UF 400V +/-5% 1 C421
27-ALR103-J0X CAP. M.PP 0.01 UF 1.6KV +/-5% 1 C406
27-MBC104-J0X CAP. M.P.E.0.1 UF 50V +/-5% 8 C005, C006, C007, C232, C233, C238, C251, C313
27-MBC224-J0X CAP. M.P.E. 0.22 UF 50V +/-5% 1 C229
Page 3 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
27-MBC474-J0X CAP. M.P.E. 0.47 UF 50V +/-5% 1 C222
27-PBC222-J0X CAP. P.E. 2200 PF 50V +/-5% 1 C257
27-PBC392-J0X CAP. P.E. 3900 PF 50V +/-5% 2 C601, C603
27-PBC472-J0X CAP. P.E. 4700PF 50V +/-5% 1 C231
27-PBC563-J0X CAP. P.E 0.056 UF 50V +/-5% 1 C314
27-PBC682-J0X CAP. P.E. 6800 PF 50V +/-5% 1 C422
27-RCK333-J0X CAP. PP 0.033UF 100V +/-5% 1 C405
27-RHQ563-J0X CAP. PP 0.056 UF 400V +/-5% 1 C410
34-A109K0-0IX COIL CHOKE 1 UH +/-10% 1 L102
34-A608K6-1BX COIL CHOKE 0.6 UH +/-10% 1 L402
34-R120J2-0EX COIL PL - 12 UH +/-5% 2 L208, L212
34-R220J2-0EX COIL PL - 22 UH +/-5% 3 L001, L002, L403
34-R229J2-0EX COIL PL - 2.2 UH +/-5% 1 L003
34-R330J2-0EX COIL PL - 33 UH +/-5% 3 L103A, L202, L203
36-HDR001-XX1 TRANSFORMER HORIZ DRIVE 1 T401
36-LIN390-XX1 COIL LINEARITY 39 UH 1 L412
36-WID151-XX1 COIL WIDTH 150 UH 1 L411
37-BSC250-2110X FLYBACK BSC25-0211 1 T402
38-236560-00X COIL I.F.T. 236560 FOR VCO 1 T201
40-2111MU-MAK P.C.B. MAIN BD 1
41-WJ0025-B00 WIRE BARE JUMPER 2.5MM 1 FOR Q213 (C-E)
41-WJ0025-B00 WIRE BARE JUMPER 2.5MM 1 FOR Q609 (B-C)
41-WJ0050-B00 WIRE BARE JUMPER 5MM 1 FOR Q602 (B-E)
41-WJ0050-B00 WIRE BARE JUMPER 5MM 1 FOR Q604 (B-E)
41-WJ0050-B00 WIRE BARE JUMPER 5MM 21 C610, C614, C621, C623, C915, J044, J045, J408,
J409, J410, J411, J412, J413, J414, J415, J416, L201,
L204, L205, L206, L207
41-WJ0060-B00 WIRE BARE JUMPER 6MM 26 J005, J009, J012, J102, J110, J111, J112, J115, J116,
J212, J239, J243, J251, J604, J623, J628, J629, J903,
J906, J908, R002, R044, R609, R612, R617, R619
41-WJ0065-B00 WIRE BARE JUMPER 6.5MM 6 J048, J210, J211, J608, J612, R133
41-WJ0070-B00 WIRE BARE JUMPER 7MM 3 J101, J109, J233
41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 27 D311, J003, J004, J007, J010, J013, J014, J017, J018,
J019, J020, J201, J205, J216, J226, J234, J240, J253,
J304, J417, J418, J419, J607, J609, J610, J907, R920
41-WJ0080-B00 WIRE BARE JUMPER 8 MM 1 FOR P1 - P5 OF IC202
41-WJ0080-B00 WIRE BARE JUMPER 8 MM 5 J106, J244, J245, J602, J603
41-WJ0085-B00 WIRE BARE JUMPER 8.5MM 5 J002, J204, J207, J232, J237
41-WJ0090-B00 WIRE BARE JUMPER 9MM 3 J042, J404, J905
41-WJ0095-B00 WIRE BARE JUMPER 9.5MM 1 J235
41-WJ0100-B00 WIRE BARE JUMPER 10MM 20 J006, J008, J021, J028, J029, J034, J035, J121, J122,
J123, J209, J231, J238, J241, J605, J606, J624, J904,
J916, L904
41-WJ0110-B00 WIRE BARE JUMPER 11MM 1 J027
41-WJ0115-B00 WIRE BARE JUMPER 11.5MM 2 J104, J246
41-WJ0125-B00 WIRE BARE JUMPER 12.5MM 19 D406, J011, J117, J120, J202, J203, J208, J236, J302,
J401, J402, J601, J616, J617, J618, J619, J915, R310,
R601
41-WJ0130-B00 WIRE BARE JUMPER 13MM 2 J621, J622
41-WJ0135-B00 WIRE BARE JUMPER 13.5MM 3 J225, J229, J914
41-WJ0140-B00 WIRE BARE JUMPER 14MM 5 J227, J228, J230, J625, J626
41-WJ0150-B00 WIRE BARE JUMPER 15MM 20 D006, D007, D008, D009, J015, J022, J023, J024,
J025, J026, J030, J031, J032, J033, J107, J242, J247,
J303, J614, R410
41-WJ0155-B00 WIRE BARE JUMPER 15.5MM 1 J016
41-WJ0165-B00 WIRE BARE JUMPER 16.5MM 2 J217, J254
41-WJ0170-B00 WIRE BARE JUMPER 17MM 2 J036, J037
41-WJ0175-B00 WIRE BARE JUMPER 17.5MM 1 J046
41-WJ0180-B00 WIRE BARE JUMPER 18MM 4 J218, J219, J223, J224
41-WJ0190-B00 WIRE BARE JUMPER 19MM 2 J222, J403
41-WJ0200-B00 WIRE BARE JUMPER 20MM 1 J250
45-FIL5M5-0Y0 CER. FILTER 5.5 MHZ 1 X206
45-OSC4M4-3Y0 CRYSTAL 4.43 MHZ 1 X202
45-OSC8M0-0Y0 CRYSTAL 8.0MHZ 1 X001
45-SAW296-6M0 SAW FILTER K2966M 38.9MHZ 1 Z101
45-TRA5M5-0Y0 CER. TRAP 5.5 MHZ 1 X204
46-12866W-02X PIN BASE *2 S11-02W 1 P601, FOR FRONT CAB. (SPK)
Page 4 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
46-20598W-04X PIN BASE *4 TJC1-4A 1 P401, FOR DY CONNECTOR
46-33079W-02X PIN BASE *2 TJC3-2A 1 P602, FOR FRONT CAB. (SPK)
46-33079W-02X PIN BASE *2 TJC3-2A 1 P001, FOR AGING TEST
46-33079W-04X PIN BASE *4 TJC3-4A 1 P402, FOR CRT BD P502
46-33079W-05X PIN BASE *5 TJC3-5A 1 P201, FOR CRT BD P503
46-33079W-06X PIN BASE *6 TJC3-6A 1 P904, FOR FRONT AV BD P1104B
46-33079W-06X PIN BASE *6 TJC3-6A 1 P101, FOR W.BAL. ADJUST
47-RCA021-XX0 RCA JACK 6P RED/SW. WHT. YEL 1 P901
47-SVI002-XX0 SOCKET S-W16-J 1 P902
48-TAC002-XX0 SW. TACT VERT (H=4MM L=6.4MM) 6 S001, S002, S003, S004, S005, S006
62-10654X-00F UNI - TIE (2.5MMX95MM) 8
62-226920-0HA LED HOLDER 1
62-227680-0UA HOLDER CABLE FOR FBT (2) 1
62-291630-0HH MTG SPACER FBT & H.SINK 1701AS 1 FOR FBT & H.SINK
63-B40150-AB2 S/T SCREW B 4 X 15 AB 1 MTG FBT & H.SINK
64-B30080-104 M/C SCREW B 3 X 8 1 FOR IC601
64-P30060-104 M/C SCREW 3 X 6 (ZINC) 2 FOR IC401 & IC402
64-P30100-104 M/C SCREW P 3 X 10 2 FOR IC301 & Q402
65-Z30050-23M NUT M 3 2 FOR IC301 & Q402
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 2 FOR L411
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 2 FOR L412
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 2 FOR R402
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 4 FOR T402
67-H10918-4M2 HEAT SINK 1 FOR IC402
67-H24249-2M2 HEAT SINK 1 FOR IC401
67-H30752-1A0 HEAT SINK 2 FOR IC301 & Q402
67-H34423-8A0 HEAT SINK A=60MM 1 FOR IC601
70-271510-00A SERVICE CARD 1 FOR PRODUCTION USE
71-270870-0A9 LABEL 3
90-209770-SR1 SILICONE GREASE G-746 (1KG/CAN 0 FOR Q402 & IC601
90-269080-ZU0 CLEAN COATING TC-131L 14KG/BAR 0
49-341790-BAT BATTERY AA SIZE 2
72-21114U-E12 OPERATION MANUAL 1
74-022032-6WE POLYBAG (22CMX32CMX0.06MM) 1
74-120120-80HAA POLYBAG W/SUFFOCATION WARNING 1
75-2111LL-CC0 POLYFOAM (LL) 1
75-2111LR-CC0 POLYFOAM (LR) 1
75-2111UL-CC0 POLYFOAM (UL) 1
75-2111UR-CC0 POLYFOAM (UR) 1
76-002111-0AT CARTON BOX 1
08-02111U-PW2 ASS'Y - POWER PARTS (AUST)
10-0001H8-FBX DIODE 1H8 (FAST RECOVERY) 1 D804A
10-0RL255-EBX DIDEO RL255 (RECTIFIER) 4 D801, D802, D803, D804
10-0TRU3C-F0X DIODE TRU3C (FAST RECOVERY) 1 D824
10-1N4148-ABX DIODE 1N4148 (SWITCHING) 3 D805, D807, R823
10-55C8V2-DBX DIODE ZENER 8V2 1/2W +/-5% 1 D833
10-TFR104-FBX DIODE TFR104 (FAST RECOVERY) 3 D806, D830, D831
11-BUZ91A-0AX TRANSISTOR BUZ91A 1 Q801
11-KSD882-0AX TRANSISTOR KSD882 (POWER) 1 Q805
11-SC1815-YBX TRANSISTOR 2SC1815Y 1 Q806
13-TDA168-46P IC TDA16846 (SMPS) 1 IC801
18-CB0102-JNX RES. C.F. 1K OHM 1/6W +/-5% 1 R829
18-CB0182-JNX RES. C.F. 1.8K OHM 1/6W +/-5% 1 R804
18-CB0222-JNX RES. C.F. 2.2K OHM 1/6W +/-5% 1 R827
18-CB0470-JNX RES. C.F. 47 OHM 1/6W +/-5% 1 R826A
18-CB0472-JNX RES. C.F. 4.7K OHM 1/6W +/-5% 2 R826, R828
18-CB0563-JNX RES. C.F. 56K OHM 1/6W +/-5% 2 R806, R812
18-CB0752-JNX RES. C.F. 7.5K OHM 1/6W +/-5% 1 R810
18-CB0823-JNX RES. C.F. 82K OHM 1/6W +/-5% 1 R803
18-CD0101-JNX RES. C.F. 100 OHM 1/4W +/-5% 1 R808
18-CD0153-JNX RES. C.F. 15K OHM 1/4W +/-5% 1 R811
18-CD0470-JNX RES. C.F. 47 OHM 1/4W +/-5% 1 R808A
18-CE0102-JNX RES. C.F. 1K OHM 1/2W +/-5% 1 R808B
18-EF0228-JGX RES. FUS. 0.22 0HM 1W +/-5% 2 R834, R836
18-FE0120-JNX RES. M.0. 12 OHM 1/2W +/-5% 1 R825
18-FG0121-JHX RES. M.O. 120 OHM 2W +/-5% 1 R819A
18-FG0563-JHX RES. M.O. 56K OHM 2W +/-5% 1 R809
18-GJ0339-KUX RES. CEMENT 3.3 OHM 5W +/-10% 1 R801
18-KE0105-JNX RES. H. VOLT. CC 1M OHM 1/2W 2 R802, R807
Page 5 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
18-KE0475-JNX RES. H. VOLT. CC 4.7M OHM 1/2W 3 R805, R835, R835A
20-TR502H-5CX TRIMMER B5K HORIZ TYPE 1 VR801
22-PTC360-XX0 PTC 36 OHM 1 RT801
25-343260-M1X CAP. ELEC 2200UF 25V 20% 12X25 1 C845
25-BDA471-M1X CAP. ELEC 470 UF 25V +/-20% 1 C842
25-BDB470-M1X CAP. ELEC 47 UF 25V +/-20% 1 C816
25-BJG221-M1X CAP. ELEC 220 UF 160V +/-20% 1 C827
25-BMJ221-M1X CAP. ELEC 220 UF 400V +/-20% 1 C806
26-AIC221-KBX CAP. CER 220 PF 500V +/-10% B 2 C840, C843
26-AIM103-KBX CAP. CER 0.01 UF 500V +/-10% B 2 C808, C826
26-AMK221-JZX CAP. CER 220 PF 2KV +/-5% SL 1 C839
26-AMK331-JZX CAP. CER 330 PF 2KV +/-5% SL 1 C830
26-AMK561-JZX CAP. CER 560 PF 2KV +/-5% SL 1 C819
26-APK102-MEJ CAP. CER 1000PF 400VAC+/-20% E 1 C824
26-APK222-MEJ CAP. CER 2200PF 250VAC+/-20% E 1 C835
26-AQK472-ZFX CAP. CER 4700PF 250VAC+80-20%F 2 C804, C805
26-EBP103-ZFX CAP. CER 0.01UF 50V +80-20% F 3 C841, C844, C848
26-EBP220-JZX CAP. CER 22 PF 50V 5% SL TUBU 1 C810
26-EBP561-JCX CAP. CER 560 PF 50V +/-5% CH 1 C888
27-AQT224-MVF CAP. M.PP 0.22UF 250VAC 20% CB 2 C801, C802
27-MBC224-J0X CAP. M.P.E. 0.22 UF 50V +/-5% 1 C814
27-MHM104-K0X CAP. METAL P.E. 0.1UF 400V 10% 1 C803
27-MQW683-M0X CAP.M.PE 0.068UF 250VAC +/-20% 1 C818
27-PBC102-J0X CAP. P.E. 1000 PF 50V +/-5% 1 C815
27-PBC103-J0X CAP. P.E. 0.01UF 50V +/-5% 2 C812, C817
27-PBC222-J0X CAP. P.E. 2200 PF 50V +/-5% 1 C811
34-R101K2-1CX COIL CHOKE 100 UH +/-10% W/TUB 1 L804
35-139730-00X FERR. BEAD BF60 2 FOR L801
35-139730-00X FERR. BEAD BF60 2 FOR D831 (L810 & L811)
35-139730-00X FERR. BEAD BF60 2 FOR D830 (L808 & L809)
35-237250-00X FERR. BEAD HF70 2 FOR D824 (L806 & L807)
36-LIF002-XX0 LINE FILTER 20 MH 1 T803
36-LIF010-XX0 LINE FILTER LCL-2821A 1 T801
36-TRF020-XX1 TRANSFORMER CONV. BCK-4001-34E 1 T802
41-AJ0125-BEE WIRE BARE JUMPER 12.5MM 1 L801, FOR FERR. BEAD BF60 X2
41-WJ0050-B00 WIRE BARE JUMPER 5MM 10 C837, C850, J810, J811, J812, J813, J814, J815,
J816, J817
41-WJ0060-B00 WIRE BARE JUMPER 6MM 1 J801A
41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 2 J802, J805
41-WJ0140-B00 WIRE BARE JUMPER 14MM 1 J806
41-WJ0150-B00 WIRE BARE JUMPER 15MM 2 J801, J803
46-10962W-02X PIN BASE *2 TJC2-2A 1 P801, FOR DEGAUSSING COIL
46-28559W-02X PIN BASE *2 TJC1-2A 1 P802, FOR POWER CORD
48-256460-0C0 SW. POWER TV8 (PCB MOUNTING) 1 S801
50-26930D-1VS FUSE 2.0AT 250VAC 5X20MM BELL 1 F801
51-JC0243-0CH POWER CORD SAA PLUG W/HOUSING 1
54-343210-000 MICA SHEET (21MMX16MMX0.1MM) 1 FOR Q801
66-20516X-0B0 FUSE HOLDER 2 FOR F801
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 2 FOR C827
66-343730-0B0 HOLLOW RIVET 1.6X3.0XL3.2 4 FOR T802
67-339070-1E7 SPRING CLIP 1 MTG Q801
67-H28649-3A0 HEAT SINK 1 FOR Q801
90-209770-SR1 SILICONE GREASE G-746 (1KG/CAN 0 FOR Q801
54-114000-00X FELT TAPE 150X19MM 7 STICK ON REAR CAB.
55-2111RC-0AN REAR CABINET (94V-0 100%) 1
58-1438RI-7UI INLAY TERM. BD (RCA-6 + Y/C) 1
58-2111MP-JKT INLAY PLATE MODEL NO. 1
62-314340-0UN FBT SUPPORTER 1
63-B40200-AB2 S/T SCREW B 4 X 20 AB 4 MTG F. CAB. & R. CAB.
63-F30100-BT3 S/T SCREW F 3 X 10 BT (BLACK) 2 MTG RCA JACK & REAR CAB.
63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG SUPPORTER BKT & REAR CAB.
08-HS46F0-M17 ASS'Y - REMOTE HANDSET
11-0BC337-0BX TRANSISTOR BC337-40 (NPN) 1 Q1501
13-9028F0-22P IC TC9028F-022 (IR TRANS.) 1 IC1501
14-IRE05B-XX0 INFARED EMITTING DIODE 1 D1501
18-CB0109-JNX RES. C.F. 1 OHM 1/6W +/-5% 1 R1501
18-CB0682-JNX RES. C.F. 6.8K OHM 1/6W +/-5% 1 R1502
25-HBB470-M1X CAP. ELEC 47UF 10V +/-20% 1 C1502
26-EBP101-JCX CAP. CER 100 PF 50V +/-5% CH 2 C1503, C1504
Page 6 of 7 CTM5140
PART NUMBER DESCRIPTION QTY LOCATION
40-2111MU-RMA P.C.B. IR HANDSET BD 1
45-COS455-KY0 CER RESONATOR 455 KHZ 1 X1501
49-HS46F0-00X RUBBER PAD KEYS 1
55-HS46FB-0HA CASE LOWER - REMOTE HANDSET 1
55-HS46FD-0HA DOOR BATT. - REMOTE HANDSET 1
55-HS46FT-0HA CASE UPPER - REMOTE HANDSET 1
58-HS46F0-YUI INLAY IR TRANSMITTER BD 1
63-B26060-BT2 S/T SCREW B 2.6 X 6 BT 1
67-26968X-0E2 BATT. TERMINAL (+/-) 1
67-310280-0E2 SPRING - BATTERY (-) 1
67-310290-0E2 SPRING - BATTERY (+) 1
74-009022-60C POLYBAG HANDSET (9CMX22CM) 1
Page 7 of 7 CTM5140
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