TEINNOVA Tegras Forte User manual

1-40
concept
Tegras pneumatic brushing robot
user manual ENG
Original manual translation

Tegras pneumatic brushing robot 2-40
Dear customer:
Many thanks for having placed your trust in a quality product from
TEINNOVA.
This product has been made using modern manufacturing
procedures and a range of measures to guarantee quality.
We endeavour to do everything possible to ensure you are satisfied
with the product and have no problems when working with it.
If you have any questions about this product please contact your
distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for
your equipment.
Consider this manual as part of the machine and always have it to
hand for future queries.
Our training services have been designed to help our customers
achieve their goals and together we’ll develop training programs
which are in line with your strategy.
We offer the possibility of providing companies with specific training
on how to use our equipment and training for their operatives so
that they can do the best job and thus contribute to the success of
their end clients. Knowledge such as how to objectively prepare a
proper budget, answer any particular problems that could arise, or
offer more professional and efficient service.
Thanks to our in-house manufacturing of cleaning equipment we can
constantly monitor the quality and performance of each machine
we produce. This has allowed us to have very low repair rates which
have always been resolved by our own Technical Assistance Service
in very short time frames. The service is managed by the same human
team as the factory.
We have every type of replacement available for your equipment as
well as related accessories.
This instruction manual is protected by copyright. We reserve all rights, especially the right to produce,
translate and create using electronic systems.
Training services
Technical service
941445056941445056
introduction

Tegras pneumatic brushing robot 3-40
contents
symbols
safety warnings
intended conditions of use
get to know your machine
control panel
accessories and related equipment
5-30
6-40
7-40
8-40
9-40
10-40
operating instructions
17-40
29-40
use of chemical products

Tegras pneumatic brushing robot 4-40
contents
transporte
maintenance and care
waste management
problem solving guide
30-40
31-40
36-40
37-40
technical specifications
conditions of the guarantee
38-40
39-40
declaration of compliance “CE”
40-40

Tegras pneumatic brushing robot 5-40
symbols
All of the graphic symbols shown in this manual as well as those
indicated on the equipment itself are explained in this section. It is
important to read the text relating to these symbols with special care as
it concerns personal and equipment safety.
DANGER!
This symbol warns of a potentially dangerous situation that could cause
serious injuries or even death if the indicated instructions are not followed
appropriately. Ensure that you read all the instructions described in the
“Safety information” section.
WARNING!
This symbol warns of a potentially dangerous situation that could either
cause mild or moderate injuries or damage to property, causing personal
injuries, if the indicated instructions are not followed appropriately.
CAUTION!
This symbol warns of a situation that could cause damage to property
withoutcausingpersonalinjuriesiftheindicatedinstructionsarenotfollowed
appropriately.
IMPORTANT NOTE!
This symbol warns of information relating to the optimal use of the
equipment in order to avoid possible handling errors.

Tegras pneumatic brushing robot 6-40
The TEGRAS equipment must NOT be used for anything other than the uses outlined in this instruction
manual.
Before starting up the equipment ensure that all electric and liquid connections are correct.
Before starting up the equipment ensure that the brush is inside the duct to be cleaned.
Take care to place your TEGRAS FORTE on a smooth and stable surface. Lock the front wheel brakes
so that the machine remains stable while you work.
Persons operating the TEGRAS FORTE equipment must be sufficiently trained.
Hold the hose firmly before starting the motor for the pneumatic brush. Always keep a firm hold of the
hose while working with the brush.
It is mandatory to use safety glasses in order to avoid the possibility of chemical products splashing
into the eyes of the operator.
Adequately secure the TEGRASFORTE and engage the front wheel brakes when transporting it in a
vehicle.
Do not open your cleaning robot’s control box in TEGRAS FORTE ducts. In the event of a breakdown,
get in touch with TEINNOVA’s Technical Assistance Service on telephone number: [phone].
safety warnings

Tegras pneumatic brushing robot 7-40
IFOAM PRO
Intelligent active foam
and rinse generator
chemical product and low pressure rinsing
electric power supply
compressed air
mains water
LEYENDA
Any other use is completely
prohibited without written
permission from the manufacturer.
Do not, under any circumstances,
place the TEGRAS in a horizontal
position as this will cause the
machine to break down.
LEYENDA
Unless indicated otherwise, the
degreasing chemical product shall
be the one recommended by the
manufacturer, COMEGRAS PLUS.
Usingadifferentchemicalwillnullify
the guarantee and might cause
irreparable damage to your
TEGRAS equipment.
The TEGRAS MULTIPRO is a machine for cleaning ducts, whether circular with diameters of 200-1000 mm
or rectangular. The ducts can be in smoke extractors, flues or even air conditioning systems. The
appropriate accessories shall be available for each type of duct. A 25 metre hose is included so 50 metres
of the same tube can be cleaned from the same point in the tube. It can be used in flues and extraction
hoods.
It can be used in combination with an IFOAM intelligent foam generator and with the AR20 compressor as
shown in the usage diagram.
intended conditions of use
AR20
Compressed air
TEGRAS FORTE
Pneumatic brushing robot
for cleaning ducts

Tegras pneumatic brushing robot 8-40
8
7
3 4 5 6 9 10
11
112
14
15
13
2
Componentes:
1- Head
2- Compressed air duct
3- Front wheel brake
4- Front wheel
5- Pressure gauge
6- Liquids inlet
7- Pneumatic box
8 - Reel brake
9 - Compressed air inlet
10- Back wheel
11- Liquids duct
12- Carrying handle
13- Hose
14- Reel
15- Regulator system + lubricant
get to know your machine

Tegras pneumatic brushing robot 9-40
Main control panel:
control panel
2
5
6
4
3
1
4
2
5
3
6
RIGHT
OPEN
STOP
Centraliser OFF
LEFT
CLOSE
This stops the rotation of the brushing motor.
This deactivates the centraliser system.
Thisactivatestheanti-clockwiserotationofthebrushingmotor.
The selection of the functions are make by two joysticks, one for controlling the rotation of brush and the
other to control the centralizer.
Closes the machine’s centraliser.
This activates the clockwise rotation of the brushing.
Opens and closes the machine’s centraliser.
1

Tegras pneumatic brushing robot 10-40
Accessories included:
accessories and related equipmen
An 8 metre hose with standardised connectors, specifically for
supplying both compressed air and electricity to your TEGRAS
MULTIPRO from the AR20 compressed air generator supplied by
Teinnova.
Code: AC3303104
Set of replacement screws in case some of the ones fitted in the head
become lost. This allows you to replace them and continue working.
Code: AC3303600
Combined hose
Head kit
Pack of Allen keys for assembling and disassembling the components.
Code: AC3303102
Pack of Allen keys

Tegras pneumatic brushing robot 11-40
accessories and related equipmen
A coupler where a specific type of brush is attached to the head of
your TEGRAS FORTE machine. It is very simple to assemble this cou-
pler and it is made up of four individual parts.
Code: AC6470040
A coupler where two specific brushes are attached to the head of your
TEGRASFORTEmachine.Itisverysimpletoassemblethiscouplerand
it is made up of four individual parts.
Code: AC6470030
Simple coupler for brushes
Double coupler for brushes
Using the two brushes together with the double brush
adapter allows you to effectively clean the flat faces
of the ducts and the corners.

Tegras pneumatic brushing robot 12-40
Optional accessories:
accessories and related equipment
An 8 metre hose with standardised connectors, specifically for
supplying liquids to your TEGRAS FORTE. The connectors correspond
to those found on the equipment provided by TEINNOVA.
Code: AC3303202
Nylon brushes advised for cleaning ducts with grade 1 grease
(light soiling).
Liquid supply hose
Nylon Brushes
Pneumatic system for positioning the head of the machine in the centre
of the duct. Depending on the size of the duct in which the work will
take place, you will have to attach the appropriate legs to adapt it
correctly to the duct. The usage range is from 400mm to 900mm in
diameter.
Code: AC3303601
Centraliser
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP1011520
CP1011525
CP1011530
CP1011535
CP1011540
CP1012045
CP1012050
CP1012060
CP1012070
CP1012080

Tegras pneumatic brushing robot 13-40
accessories and related equipment
PBT brushes (butylene terephthalate) advised for cleaning ducts with
grade 2 grease (average soiling).
PBT Brushes
Nylon and steel brushes advised for cleaning ducts with grade 3
grease (heavy soiling).
Mixed Brushes
200
250
300
350
400
450
500
600
700
800
200
250
300
350
400
450
500
600
700
800
Dimensions
Dimensions
Code
Code
mm
mm
in
in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP1023020
CP1023025
CP1023030
CP1023035
CP1023040
CP1023045
CP1023050
CP1023060
CP1023070
CP1023080
CP1032820
CP1032825
CP1032830
CP1032835
CP1032840
CP1032845
CP1032850
CP1032860
CP1032870
CP1032880

Tegras pneumatic brushing robot 14-40
accessories and related equipment
Packof 5 nylon brushesadvisedforcleaning ducts with grade1grease
(light soiling). The measurements of the brushes range from a diameter
of 300mm up to 800mm.
Code: CP1101520
Pack of 5 PBT brushes advised for cleaning ducts with grade 2 grease
(average soiling). The measurements of the brushes range from a
diameter of 200mm up to 600mm..
Code: CP1203030
NYLON SQUARE 5 PACK
PBT 5 PACK
300
400
600
700
800
200
300
400
500
600
Dimensions
Dimensions
Code
Code
mm
mm
in
in
7,87
11,81
15,75
19,69
23,62
7,87
11,81
15,75
19,69
23,62
CP1011530
CP1011540
CP1011560
CP1012070
CP1012080
CP1023020
CP1023030
CP1023040
CP1023050
CP1023060

Tegras pneumatic brushing robot 15-40
Pack of 5 mixed brushes advised for cleaning ducts with grade 3
grease (heavy soiling). The measurements of the brushes range from a
diameter of 200mm up to 600mm.
Code: CP1302828
PACK X5 MIXTO
accessories and related equipment
200
300
400
500
600
Dimensions Codemm in
7,87
11,81
15,75
19,69
23,62
CP1032820
CP1032830
CP1032840
CP1032850
CP1032860

Tegras pneumatic brushing robot 16-40
accessories and related equipment
Related equipment:
Vanecompressor that generates an output of compres-
sed air of 200 litres at 10 bar.
220V 50Hz. Code: TG3330201
110V 60Hz; Code: TG3330500
Intelligent active foam and rinse generator. An IFOAM
PRO is displayed in the image.
220V 50Hz; Cod. TG3320310
110V 60Hz; Cod. TG3320311
220V 50Hz; Cod. TG3320320
110V 60Hz; Cod. TG3320321
220V 50Hz; Cod. TG3320330
110V 60Hz; Cod. TG3320331

Tegras pneumatic brushing robot 17-40
The head of your TEGRAS FORTE is designed with the possibility in mind of incorporating various
accessories supplied by Teinnova. These allow the work to be carried out more efficiently and more
comfortably.
Steps to install the IFOAM correctly:
Fitting the accessories:
Positioning your TEGRAS FORTE:
1
operating instructions
2
PlaceyourTEGRASMULTIPROonasmoothandstablesurface.
Once the machine has been positioned in the best place for
performing the work, lock the front wheel brakes so that the
machine remains stable.
Place the centraliser on the head as shown in the image.
Assembling the centraliser:

Tegras pneumatic brushing robot 18-40
operating instructions
Attachthe centralisertothe headby usingthetwo fixingscrews.
It is attached by turning it clockwise, as shown in the image.
Connect the head’s compressed air outlet, which is indicated in
the image, with the closing circuit’s duct on the pneumatic
cylinders, as shown in the image.
Connect the head’s compressed air outlet, which is indicated in
the image, with the opening circuit’s duct on the pneumatic
cylinders, as shown in the image.

Tegras pneumatic brushing robot 19-40
Disconnect the head’s compressed air outlet, which is indicated
in the image, with the opening circuit’s duct on the pneumatic
cylinders, as shown in the image.
Disconnect the head’s compressed air outlet, which is indicated
in the image, with the closing circuit’s duct on the pneumatic
cylinders, as shown in the image.
operating instructions

Tegras pneumatic brushing robot 20-40
operating instructions
Remove the centraliser from the head by undoing the two fixing
screws. This is done by turning it anti-clockwise, as shown in the
image.
Separate the centraliser from the head as shown in the image.