Telair ICEBERG SPLIT 7000 User manual

AIR CONDITIONER
V005-February 2005
Split 7000
ENGLISH
MANUAL FOR INSTALLATION
AND USER MANUAL
GB

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Via E. Majorana , 49 48022 Lugo (RA) ITALY
CE STATEMENT OF COMPLIANCE
UndertheEECMachineDirective89/392,attachment IIA
We hereby declare that the air conditioner, the data of which are provided below, has been
designedandbuilttocomplywith the essential requirements in termsofsafetyandhealthlaid
downbytheEuropeanDirectiveonMachine Safety.
This statement shall fail to be valid should any changes be made to the machine without our
approvalinwriting.
Machine:AIRCONDITIONER
Model: ICEBERGSPLIT7000
SerialNumber .........................................
Directiveofreference:
MachineDirective(89/392/EEC)inthe 91/31/EEC version.
LowVoltageDirective(73/23/EEC).
Electromagneticcompatibility(89/336/EEC)inthe93/31/EECversion.
Harmonizedstandardsapplied,especially:EN292-1;EN292-2; EN 60204-1.
DATE ......03/03/2002......... THECHAIRMAN
Manual drawn up in the technical office
in the month of June 2003

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TABLE OF CONTENTS
1 FOREWORD ------------------------------------------------------------------------------------------------------ pag.4
1.1 Purpose and scope of application of this manua---------------------------------------------------------- pag.4
1.2 Symbolsanddefinitions ---------------------------------------------------------------------------------------- pag.4
1.3 Generalinformation ---------------------------------------------------------------------------------------------- pag. 5
2 AIRCONDITIONERIDENTIFICATION --------------------------------------------------------------------- pag.6
2.1 Components------------------------------------------------------------------------------------------------------- pag.6
2.2 IDplate ------------------------------------------------------------------------------------------------------------- pag.6
2.3 Technicalfeatures------------------------------------------------------------------------------------------------ pag.7
2.4 Connectiondiagram --------------------------------------------------------------------------------------------- pag.7
3 TRANSPORT,HANDLING, STORAGE--------------------------------------------------------------------- pag. 8
3.1 Storage ------------------------------------------------------------------------------------------------------------- pag. 8
3.2 Weight-------------------------------------------------------------------------------------------------------------- pag.8
3.3 Handling------------------------------------------------------------------------------------------------------------ pag.8
4 INSTALLATION -------------------------------------------------------------------------------------------------- pag.8
4.1 Preliminaryinformation ----------------------------------------------------------------------------------------- pag.8
4.2 Installation --------------------------------------------------------------------------------------------------------- pag.8
4.3 Installing the condenser unit----------------------------------------------------------------------------------- pag.9
4.3.1 "A" type installation --------------------------------------------------------------------------------------------- pag. 9
4.3.2 "B" type installation --------------------------------------------------------------------------------------------- pag. 9
4.4 Howtofastenthecondenserunit ---------------------------------------------------------------------------pag.13
5 INSTALLING THE EVAPORATING (AERATOR)UNIT-------------------------------------------------pag. 14
5.1 Using the rooflightaperture -----------------------------------------------------------------------------------pag. 14
5.2 Opening a newhole --------------------------------------------------------------------------------------------pag. 14
5.3 Positioningtheevaporatingunit------------------------------------------------------------------------------pag.15
5.4 Installing the diffuser -------------------------------------------------------------------------------------------pag.16
6 USERINSTRUCTIONS ---------------------------------------------------------------------------------------pag. 17
6.1 Foreword ----------------------------------------------------------------------------------------------------------pag. 17
6.2 Controlpanel -----------------------------------------------------------------------------------------------------pag.18
6.3 Cooling ------------------------------------------------------------------------------------------------------------pag.18
6.4 Ventilation --------------------------------------------------------------------------------------------------------pag.18
6.5 Heating ------------------------------------------------------------------------------------------------------------pag.18
6.6 Turningoff---------------------------------------------------------------------------------------------------------pag.19
6.7 Safetyrules ------------------------------------------------------------------------------------------------------pag. 19
6.8 Troubleshooting--------------------------------------------------------------------------------------------------pag.19
7 MAINTENANCE -------------------------------------------------------------------------------------------------pag. 20
7.1 Maintenanceoperations ---------------------------------------------------------------------------------------pag. 20
8 DISPOSAL -------------------------------------------------------------------------------------------------------pag. 20
WIRINGDIAGRAM ------------------------------------------------------------------------------------------------------pag. 21
EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.22
SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.23
EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.25
SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.26
EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.28
SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.29
WRENCH KIT LIST FOR ASSEMBLING "SPLIT" CONDITIONERS -------------------------------------- pag. 31
GENERALTERMS OF WARRANTY ------------------------------------------------------------------------------- pag. 32

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1FOREWORD
Readthis manual carefully
beforecarryingoutanykindofoperationonthe
air conditioner.
1.1 Purpose and scope of application of this
manual
ThismanualhasbeendrawnupbytheManufacturer
in order to provide the essential information and
instruction needed to carry out every maintenance
anduse operationon theair conditionerin aproper
and safe manner.
It is an integral part of the equipment of the air
conditioner, and must be kept carefully throughout
its lifetime and protected against any agent which
mightdeteriorateit.Itmustfollowtheairconditioner
ifthisisreinstalled onanothervehicleorif thereisa
change of property.
Theinformationcontainedinthismanualisaddressed
tothestaffwhichmustinstalltheairconditioner,and
to all those involved in maintenance and use.
This manual lays down the purpose for which the
machine was built and contains all the information
needed to ensure its safe and proper use.
Constantcompliancewiththeinstructionscontained
in it ensure the safety of the user, economy of use
and longer machine life.
In order to make it easier to consult, it has been
subdivided into sections which identify the main
ideas; to consult it quickly, refer to the table of
contents.
The parts of the text which must not be ignored are
highlighted in bold type and preceded by symbols
which are explained below.
We strongly suggest reading the contents of this
manualandofthedocumentsofreferencecarefully:
thisistheonlywaytoensureproperoperationofthe
air conditioner through time, its reliability and the
prevention of any damage to people or things.
Note: the information provided here was correct at
the time of going to press, but may be modified at
any time without prior notice.
MANUAL
1.2 Symbols and definitions
This means you must be careful
to avoid serious consequences which could lead to
the death or injury of people.
This means a situation which
could take place within the lifetime of a product,
systemorinstallationconsideredtobehazardousin
terms of injury to people, damage to property or to
the environment or financial loss.
Thismeansyoumustpayattention
inordertoavoidseriousconsequenceswhichcould
leadtodamagetomaterialgoods,suchasresources
or the product.
Thisreferstoinformationwhichis
especially important.
Drawingsandphotosareprovidedbywayofexample
only. Although the machine you actually have may
differ from the illustration in this manual, its safety
and the information provided for are guaranteed.
The manufacturer, in order to pursue a policy of
constantdevelopment andupdatingof theproduct,
may make changes without giving prior notice.

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1.3 General information
Every SPLIT LINE air conditioner consists of two
separate units:
1) CONDENSER UNIT which can be installed
outsidethevehicle,insidethedoublefloor,inside
thegarage orabenchor acabinet.The purpose
of this unit is to drive out hot air.
2) EVAPORATOR UNIT (or AERATOR) which
must be installed on the roof of the vehicle in
the place of a rooflight (40 x 40 cm) or else on
an aperture of the same size made in an area
of your choice on the roof itself. It has the
purpose of cooling the air inside the vehicle.
Both units are connected to each other by two very
thin hoses (6 and 10 mm). The hoses are
connected to the units by quick coupling joints
(which do not require any special tool).
AlltheSPLIT7000conditionershavebeendesigned
to be fed using 230 VAC 50 Hz current.
The feeding voltage must fall
within the range of 205 VAC and 250 VAC, the
steady frequency between 49 Hz and 51 Hz.
Usingthemachinewithothervoltagesorfrequencies
will be harmful to proper operation of the air
conditioner, and will invalidate the warranty.

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2AIR CONDITIONER IDENTIFICATION
2.1 Components (Fig. 1)
A) 1 CONDENSER UNIT
B) 4 SILENT BLOCKSAND 4 BRACKETS
C) 1 SUCTION CONVEYOR
D) 1 EXTENSION 6 m TUBE D. 6 mm
E) 1 EXTENSION 6 m TUBE D. 10 mm
F) 1 EXTENSION HEATER PIPE
G) 1 EXTENSION CONTROL CABLE
H) 1 EVAPORATOR UNIT
I) 1 COLD AIR CONVEYOR
L) 1 DIFFUSER WITH CONTROLS
M) 1 CONDENSATE-PROOFING TAPE ROLL
2.2 ID plate
1Model
2 Machine code
3 Serial number
4 Compressor and fan consumption
5 Heater power
6 Type and quantity of refrigerating gas
SPLITSPLIT
SPLITSPLIT
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CODE : xxxxxx S.N.xxxxxxxxxx
Refrigerating yeld :................ 2,1 kW
Voltage :............................. 230 V a.c.
Frequency : ............................... 50 Hz
Inlet Power : (cooling)........... 880 W
Air hater : ............................... 1000 W
Gas ............................ gr. 800 R407C
A
C
D
E
G
F
H
I
L
1
2 3
4
5
6
1
B
M

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230V~
D. 10 mm TUBE
D. 6 mm TUBE
CONTROLCABLE
HEATERCABLE
CONTROLPANELCABLE
THERMOMETER
CABLE
2.4 Connection diagram (Fig. 2)
2
2.3 Technical features
SPLIT 7000
Refrigeratingpower 2,1 kW / 7200 BTU
Numberoffanspeeds 3
Feeding 230 V 50Hz
Consumption 4,2A
Start-upcurrent 23 A(0,15 sec.)
Absorbedpower 970 W
Refrigeratinggas R 407C
Requiredpowergenerator 2200 W
Air supply 370m3/h
Heaterpower 1000 W
Diffuserheight 6 cm

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3TRANSPORT, HANDLING, STORAGE
3.1 Storage
During transport, the air conditioner is protected by
a suitable carton packaging. The air conditioner
mustbestored inahorizontal position,inacovered,
dryand ventilatedenvironment.
The package is made to allow up to five (5)
condensingpartsanduptofive (5)evaporatingparts
to be stacked.
Do not turn the package upside
down. The right position is shown by the
symbol stamped on the package ( ).
Stacking a larger number of
items than the number specified above, com-
plete with their packaging, is dangerous not
only for the integrity of the equipment, but is
also hazardous for people.
3.2 Weight
Weight not including packaging.
SPLIT 7000
25 kg for the condensing part
9 kg for the evaporating part
3.3 Handling
Theair conditioners,completewith theirpackaging,
canbehandledusingordinaryhoisting andtransport
means.
The boxes are fitted with spacers which allow you
to introduce transpallet forks.
When hoisting and
transporting, comply with accident prevention
and safety rules. Use hoisting and transport
equipment with a capacity greater than the load
to be hoisted
4INSTALLATION
4.1 Preliminary information
Before installing the air
conditioner, you must by all means read these
instructions in order not to make any mistake
while installing.
Improper installation of the air
conditioners may lead to irreparable damage to
the equipment and compromise the safety of
the user.
Shouldthe airconditioners beinstalledin amanner
which does not comply with the instructions of this
manual, the Manufacturer shall not be held liable
forany failureor forthesafety ofthe airconditioner,
according to the law DM 89/392/EEC. The
Manufacturershallalso notbeliable,insuch acase,
for any damage to things or injury to people.
The unit must be installed
according to the national installation standards
(for Italy, it must be exclusively installed by
qualified and specially trained personnel).
4.2 Installation
Before installing, you must cut
off all the power supply to the vehicle
Battery positive pole
Generator unit (if any)
Outside power source.
Failure to comply with the
above instructions may lead to electrical
discharge.
Before getting onto the roof of
the vehicle, make sure it is strong enough to be
walked on. Check with the provider of the
vehicle. Should it not be strong enough, you
must set up a special trestle with scaffolding.

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4.3 Installing the condenser unit
Condensing unit dimensions:
Height: 210 mm
Width: 363 mm (423mm with conveyor)
Length: 590 mm
When you install the condenser unit, remember it
must always have ventilation from the outside via
at least two openings Fig. 3 Ref. (1) and (2).
The condenser unit intakes air from the outside via
theopening Fig. 3 Ref. (1),then -after havingused
it to cool the condenser inside - it then exhausts
the hot air via the opening Fig. 3 Ref. (2).
Two kinds of installations can be made:
3
1
2
1 Outside cool air inlet
2 Hot air outlet
1
2
"A" type installation "B" type installation
4.3.1 "A" type installation
The condenser unit air intake is from the side and
the hot air exhausts from the bottom.
4.3.2 "B" type installation
The condenser unit air intake is from the bottom
and hot air outlet from the bottom also. This kind of
installation calls for greater attention, since it is of
theutmostimportancethat the hotairwhichisdriven
out is not sucked back in via the opening Fig. 3
Ref. (1), as this would diminish the efficiency of
the conditioner.

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Should the condenser unit be installed outside the
vehicle,do notplacethe airinlethole againstawall,
whichcould limitthe passageof air.If the unitis too
close to the ground (less than 40 cm), the hot air
exhaustfrom Fig. 3 Ref. (2) -could besucked back
in again by the air intake Fig. 3 Ref. (1).
If you install the condenser unit inside the vehicle,
you must be careful to keep the flow of the inlet air
separate from that of the hot exhaust air, and also
prevent the hot exhaust air from getting inside the
vehicle.
To separate the two air flows, use a soft sponge
adhesive liner Fig. 4 Ref. (3), placing it against the
floor,in orderto preventthe hotair comingout from
Fig. 4 Ref. (2) beingsucked inthroughtheair intake
Fig. 4 Ref. (1).
After having prepared the area of installation of the
condenser unit, you should connect the gas pipes
and the extension cables, before finally fastening
the unit in place.
4
1 Outside cool air inlet
2 Hot air outlet
3 Soft adhesive sponge liner
1
23
5
1
2
3
The metal container has been set up so as to let
bothgas pipes, the 2 extensioncables andthe 230
Voltfeeding cableof theairconditioner outon three
directions: upward Fig. 5 Ref. (1), on the long side
Fig. 5 Ref. (2) and on the short side Fig. 5 Ref.
(3).
Afterselecting thebest position, first take offthe lid
Fig. 5 Ref. (A) in order to access the inside of the
condenser unit and then take off one of the other
two lids: Fig. 5 Ref. (B), if you have chosen the
outlet on the long side Fig. 5 Ref. (2), or
Fig. 5 Ref. (C ) ifyou chosenthe outleton theshort
side Fig. 5 Ref. (3).
B
A
C

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The extension cables and pipes are provided with
a sealing through bush Fig. 6 Ref. (1) which must
be fitted into each of the sockets Fig. 6 Ref. (2)
and then locked in place via the nut Fig. 6 Ref.
(3).
61
2
3
7
Connect both extension cables to the relevant
connectors of the condenser unit, Fig. 7 Ref. (1)
and (2).
Connect both pipes of the refrigerating gas to the
relevantquick couplings,screwingall thewaydown
using two wrenches Fig. 7 Ref. (3) and (4).
1
2
3
4

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8
1
2
3
4
Fit the through bushes into the socket and lock
them in place using the plastic nuts provided.
Letthe supplycable outlockingthe throughbush in
place on the steel plate socket Fig. 8 Ref. (5). Put
thelidsback on,fasteningthem carefullyFig. 8 Ref.
(6).
5
66
6
A damaged input cable
should only be replaced by the
manufacturer or its authorised after-sale
service.personnel.

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4.4 How to fasten the condenser unit
The condenser unit may be installed either
suspended on two brackets (not provided) on the
outside of the vehicle Fig. 9 Ref. (1), or resting on
the floor on the inside Fig. 9 Ref. (2).
Everyconditioner comesprovided with4 L-shaped
brackets and 4 silent-blocks Fig. 9 Ref. (3).
In order to avoid transmitting any vibrations from
thecondenserunittothefloor,itisimportanttofasten
the unit onto the silent-blocks.
NOTE:The condensingunit maybe installedin the
horizontal position Fig. 9 Ref. (2) but NOT in the
vertical position.
9
43
12
Always close the condensing
unit completely before starting the air
conditioner. If the conditioner is run with one
of the condensing unit lids open, the gas
pressure inside the pipes will continue to rise
and the 6 mm pipe will eventually burst.
Any breakages caused by failure to observe
this simple rule shall not be covered by the
warranty.

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10
5INSTALLING THE EVAPORATING
(AERATOR) UNIT
Theevaporator unitmaybe installedineither oftwo
ways:
using the ventilation holes (rooflight apertures)
already present on the vehicle;
cutting a new hole.
The minimum installation
distance between the evaporating unit, which
contains heating resistors, and any combustible
surface is 500 mm.
5.1 Using the rooflight aperture. and delivered
to Collection and Disposal Centres.
5.2 Opening a new hole
On the roof, chose an central area between two
stanchions and use a felt pen to mark off a square
measuring 400 mm on each side Fig. 11 Ref. (1).
Use a small saw to carefully cut the opening on the
roof. Be careful not to cut any electric wires Fig. 11
Ref. (2) . Wear goggles and safety
gloves before using any electrical/manual tools
or saws.
Placea reinforcingframe (Fig. 12) alongthe profile
of the opening; if necessary, drill a hole on the side
toletthrough thepowercablesand refrigeratinggas
pipes.
5.3 Positioning the evaporating unit
Before positioning the evaporating unit on the roof
of the vehicle, you must spread a proper amount of
slow-dryingsealantaroundtheedgesoftheopening.
Put the evaporating unit onto the roof of the vehicle
andplaceitoverthe opening,previouslytreatedwith
the sealant. Make sure that the side holes (which
are on the bottom) Fig. 13 Ref. (1) face the driving
11
1
2
1
2

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direction of the vehicle, while the rear holes Fig. 13
Ref. (2) face the rear of the vehicle.
The arrow on Fig. 13 shows the driving direction of
thevehicle.
prevent any condensate forming inside the
vehicle while the equipment is working.
Connect the two flexible hoses by screwing down
the two quick locks with their respective wrenches.
Connect the smaller hose (6 mm) Fig. 14 Ref. (3)
first,using two 19mmwrenches,and thenthelarger
hose (10 mm) Fig. 14 Ref. (4) with one 22mm
wrenchand another24mm wrench. Wrapthe large
pipe and the coupling in the condensate-proofing
material supplied.
Introduce the aluminium air conveyor Fig. 15 Ref.
(1) into the plastic tube of the evaporator and push
it in until the 2 fastening brackets Fig. 15 Ref. (2)
arelevel tothe roofof thevehicle, ensuringthat the
4 fastening bolts pass through the fixing holes Fig.
15 Ref. (3).
Screw down the 4 nuts Fig. 15 Ref. (4) and tighten
until the thickness of the rubber liner is reduced by
1/3.
Note: The air conveyor has been designed to be
installed on vehicles with a roof thickness between
12
13
2 1
FRONT
Place the outside unit on the
roof as shown on the figure and centre it
over the 40 x 40 hole.
Connect both cables coming from the condenser
unit to the relevant cables Fig. 14 Ref. (1) and (2).
Cover the pipe with larger-
cross section (10mm) outgoing cable with the
condensate-proofing material supplied, to
14
2
1
FRONT
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4

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30and 60mm.With thickerroofs,a largerconveyor
willbe required.
Do not crush the sealing liner
too much: it must not be less than 12 mm thick.
If you crush the liner too much, this will damage
the supporting base of the air conditioner,
compromising the sealing of the joint and
generating loud noise inside the vehicle when
working.
5.4 Installing the diffuser
After anchoring the evaporating unit to the roof of
the vehicle, take both cold air outlet flaps out of the
diffuser Fig. 16 .
Fitthe probeof thethermometer intotherubber tab
onone sideof thealuminium conveyorFig. 17 Ref.
(2). Connect the cable of the control unit Fig. 17
Ref. (3).
Apply the diffuser to the conveyor. Make sure that
the aluminium tunnel is properly placed at the very
centre of the diffuser.
Reunitethetwo pipecouplings(afterwrappingthem
in condensate-proofing material) inside the area
covered by the diffuser.
15
FRONT
12
3
4
17
3
2
16

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Reunitetheelectricconnectorsnext totheconveyor,
where they will not hinder the diffuser closure.
Fixthe diffuser to the ceilingwith thesupplied self-
tapping screws Fig. 18.
Both connection pipes and the
electricconnectors mustremain insidethe diffuser.
Put the two cold air direction orientation flaps back
on Fig. 19.
6USER INSTRUCTIONS
6.1 Foreword
TheSPLIT 7000 air conditioner consistsoffourbasic
sections:
compressor: this makes the refrigerating gas
inside the system circulate and raises its tempera-
ture;
condenser: this cools the refrigerant, changing
its state from gaseous to liquid;
injector: this changes the state of the refrigerant
from liquid to gaseous;
evaporator: this receives the refrigerant in its
gaseous state, cooling the surrounding air. The
cooled air is spread inside the vehicle by a variable
speed fan.
The SPLIT 7000 airconditioner canprovidecool air
in summer and warm air in winter. Before starting
up the air conditioner - after a long period during
which the vehicle has been exposed to the sun - it
is good practice to open the doors and windows to
letoutthe heatwhichhasbeenaccumulating inside.
When the temperature inside the vehicle has
reached the same level as the outside temperatu-
re, close the doors and windows and start up the
air conditioning system, opening the doors and
windows only in case of need.
The equipment must be connected to the power
supplyincludedinthe sectioningdevicebyplugging
the three input leads coming out of the condensing
unit (Blue-neutral , Brown-phase wire , Yellow/
Green-earth) to the vehicle installation. The
sectioning device must have a separating distance
between contacts of at least 3mm.
The leads used must have a cross-section of at
least 2.5mm2 for a distance shorter than 5 metres.
6.2 Control panel Fig. 20
Fan speed selector Fig. 20 Ref. (1).
Cool-air-warm air selector / ON-OFF switch Fig.
20 Ref. (2).
Thermostat control Fig. 20 Ref. (3).
6.3 Cooling
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The air conditioner is provided
with an environment thermostat having a
minimum working temperature of 16°C.
Belowthis temperature, thethermostatdoesnot
enable operation of the compressor. This
prevents the risk of ice developing inside the
airconditioner;the fans and the heatingfunction
continue to be enabled.
To start up the air conditioner, put the ON-OFF
switch Fig. 20 Ref. (2) in its cool air position; then
turn the thermostat Fig. 20 Ref. (3) and set it at the
temperature you require.
The thermostat keeps the temperature of the air
insidethevehicleconstant,turningtheairconditioner
compressor (cool air) or the heating resistor (warm
air) on and off.
The speed of the fans is set by hand: use the
relevant selector Fig. 20 Ref. (1) .
To use the air conditioner more efficiently, we
suggest you proceed as follows:
First selectthe maximum ventilation speed with
thethermostat at minimum.
When youreachthe temperatureyou want,select
medium ventilation speed, then turn the
thermostat knob until the compressor goes off
For night time use, we suggest you use the
minimum ventilation speed.
6.4 Ventilation
Ifyou wantto circulateair insidethevehicle without
heating or cooling, proceed as follows.
Put the CoolAir / Hot Air selector Fig. 20 Ref. (2)
in the position
Select ventilation speed ( ) you want
Fig. 20 Ref. (1).
Set the thermostat Fig. 20 Ref. (3) at maximum
temperature (35°C).
6.5 Heating
The electric heater of the air conditioner is no
replacement for the boiler heating system, but it is
good for warming the air in the morning or in cool
days.
Put the CoolAir / HotAir selector
in the position
Set the thermostat Fig. 20 Ref. (3) at the
temperature you require.
Select ventilation speed ( ) you want
Fig. 20 Ref. (1).
2020
3
2
1

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6.6 Turning off
To turn the air conditioner off, set the switch Fig. 20
Ref. (2) at the position "0".
After turning off the air
conditioner, using the thermostat knob or else
the ON-OFF switch, you must wait at least 3
minutes before turning it back on again, in order
to allow the refrigerant to stabilize its pressure.
Failure to comply with this rule may lead to
irreparable damage to the compressor of the
air conditioner and render the warranty null and
void..
6.7 Safety rules
Always use power sockets which are connected
to earth and are protected by differential cut-off
switches.
Never use the air conditioner near flammable
liquids.
Neveruse theairconditionerforany purposeother
than those provided for by the Manufacturer.
Do not modify or tamper with any part of the air
conditioner.
Use original spare parts.
Maintenance and repairs must be carried out by
specialized personnel.
Installation must be carried out by specialized
personnel.
Do not put your hands inside the ventilation grids.
Do not put any foreign matter into the ventilation
outlets.
Should the air conditioner suffer from any forceful
impact, have specialized technicians check it out
before using it again.
In case of fire, never open the top lid of the air
conditioner,butuseapprovedtypefireextinguishers.
Do not use water to put out fire.
6.8 Troubleshooting
Iftheairconditionerfailstoworkproperly,thisusually
will not be due to a fault but simply to improper use.
For example:
The airconditioner isundersized comparedto the
volume of air to be conditioned.
The walls of the vehicle are not sufficiently
insulated.
The doors are opened too frequently.
There are too many people inside the vehicle.
The voltage is less than 205 V.
Followingis alistof possibleproblems, whichcould
be encountered, their reasons and how to solve
them.
If the air conditioner is working
poorly, first make sure:
That the power supply is never less than 205 V;
The suction filters are not jammed;
The air diffusion outlets are open;
1) The air conditioner fails to start up:
• make sure that the cool air / warm air switch Fig. 20
Ref. (2) is not in "0" position and that the thermostat is in
its all-cool position Fig. 20 Ref. (3) .
• Then make sure that the sockets are powered,
connectingahouseholdapplianceorusing a voltmeter.
2) The compressor does not work:
•forthecompressortowork,thethermostatFig. 20 Ref.
(3) mustbesetatatemperatureatleast 5 degrees lower
thanthatofthe indoorenvironmentofthe vehicle and the
warm / cool selector must be in cool position .
3) The evaporator fan does not work:
• make sure that the ON-OFF switch Fig. 20 Ref. (2) is
notin"0"positionandthatthefanspeedselectorFig. 20
Ref. (1) is not blocked in an intermediate position.
4) The condenser fan does not work:
• call in a technician
5) The heating resistor does not work:
• make sure the cool / warm selector is in the warm
position Fig. 20 Ref. (2).

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6) The air conditioner has a poor yield:
•iftheair conditionerhasapooryield, youmustcleanthe
airfilter,thecondenserand the evaporator,usingspecific
detergents.We suggestwashingtheairconditionerbefore
usingit,afteralongperiodof time during which it has not
beenused.If the airconditionerdoesnot recoveritsinitial
yieldevenaftertheexchangershavebeencleaned,check
the load of the refrigerating gas.
7MAINTENANCE
7.1 Maintenance operations
All the operations requiring the
opening of unit covers must be carried out by
experienced personnel (the same personnel in
charge of installation).
In order to ensure proper efficiency of the air
conditioner, once a year you must carry out a
thorough cleaning of the condenser, or have a
technician carry it out.
Prima di accedere al climatiz-
zatore è assolutamente indispensabile scolle-
gare l'alimentazione a 230 V ed attendere che
tutte le sue parti si siano raffreddate.
21
Take off the outside lid and spray a specific
detergent on the heat exchangers (evaporator and
condenser) and rinse with water to remove all dirt.
Make sure the condensate outlet holes on the
evaporator are free Fig. 13 Ref. (1) and (2).
Makesurethe sealinglinersareinpropercondition
and that no water is leaking into the vehicle.
Make sure that both active carbon filters (Fig. 21
Ref.1)onthe diffuser insidethevehicleareinproper
condition.In anycase, itis goodpractice to replace
them at least once a year.
Make sure that the insulation of the power cables
is intact and remove any trace of humidity.
Make sure all the screws are tightly fastened.
During winter storage in the garage, we suggest
you disconnect the air conditioner from the power
source.
8 DISPOSAL
To dispose of the air conditioner, please refer to
specialized shops.
The waste material must not
be disposed of in the environment, but
dispatched to special Collection Centres.
1
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Table of contents
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