Teledyne Continental Motors Sandcast Series User manual
MODEL IO-550-D, E, F & L
SANDCAST SERIES
CONTINENTAL©AIRCRAFT ENGINE
MAINTENANCE AND
OPERATOR’S
MANUAL
Teledyne Continental Motors, Inc.
TM
FORM X30605 FAA APPROVED
©1990 TELEDYNE INDUSTRIES, INC. APRIL 1990
MAINTENANCE
AND
OPERATOR'S
MANUAL
-
NOTICE
-
Teledyne Continental Motors (TCM)engine operatingin-
structions are generated prior to and independently of
the aircraft operating instructions established by the
airframe manufacturer. TCM's operatinginstructionsare
developed using factory controlled parameters that are
not necessarily the same as those specifications re-
quired to satisfy a specific aircraft
/
engine installation.
Because of this difference the aircraft operator should
use the airframe manufacturer's operating instructions
found
in
the Pilots Operating Handbook
(POH)
while
operating the aircraft unless otherwise specified bythe
original airframe manufacturer.
FORM
NO.
X30605
MAINTENANCE
AND
OPERATOR'S MANUAL
FOR
10-550t),E,F,L
AIRCRAFT ENGINE
The operator must complywith allthe instructionscontainedinthis manualinorderto assure
safe and reliableengine performance. Failureto complywill be deemed misuse,thereby reliev-
ingthe engine manufacturer
of
responsibilityunder itswarranty.
This manualcontains
no
warranties,eitherexpressedor implied. The informationand proce-
dures containedhereinprovidetheoperatorwithtechnical informationand instructionsapplica-
bleto safe operation.
CHAPTER
INDEX
Chapter Page
...............................................
1 Introduction 1-1
..........................................
2 Toolsand Equipment 2-1
......................................
3
DetailedEngine Description 3-1
..............................
4
EngineSpecificationsandOperatingLimits 4-1
..............................
5
Unpacking. Installation.Testing
&
Removal 5-1
.....................................
6
NormalOperatingProcedures 6-1
...................................
7
EmergencyOperatingProcedures 7-1
..................................
8
Abnormal EnvironmentalConditions 8-1
.......................................
9
Service and Maintenance 9-1
...........................................
10 Troubleshooting 10-1
..................................
11 EnginePreservationand Storage 11-1
.......................................
12 AirworthinessLimitations 12-1
...............................
13 EnginePerformanceand Cruise Control 13-1
INTRODUCTION
1-1
SCOPE
Recommendations, cautions andwarnings regardingoperationof this engineare not intendedto impose
undue restrictions, but are insertedto enablethe pilottoobtain maximum performancefrom the engine
commensurate with safety and efficiency. Abuse, misuse, or neglect
of
any piece of equipment can
causeeventual failure. Inthe case of anaircmft engine
it
should
be
obviousthat
a
failuremayhavedisas-
trous consequences. Failuretoobservethe instructionscontainedinthis manualconstitutesunautho-
rized
operationinareas unexploredduringdevelopmentof theengine, or inareaswhich experience has
provedto be undesirableor detrimental.
Notes, Cautions and Warnings are indudedthroughoutthis manual. Application is as follows:
NOTE.
.
.Special interest informationwhich mayfacilitatethe operationof equipment.
CAUTION.
.
.Informationissuedto emphasizecertaininstructionsorto preventpossibledamage to en-
gineoraccessories.
WARNING.
.
.Informationwhich, if disregarded, may result insevere damage to or destructi~nof
the engine
or
endangermentto personnel.
1-2
RELATED
PUBLICATIONS
1. OverhaulManualfor 10-550D,E,F,L Series Aircraft
Engine. FormX30607A.
2.
IllustratedPartsCatalogfor 10-550Series Aircraft
Engine. FormX30606A.
3. Teledyne ContinentalMotorsAircraft Engine Ser-
vice Bulletins.
4.
Fuel InjectionManual. FormX30593A.
The above publicationscanbe orderedthrough your
Teledyne ContinentalMotorsDistributoror ordered
directly,
if
prepaid,from:
Teledyne ContinentalMotors
Aircraft ProductsDivision
P.
0.
Box 90
Mobile,AL 36601
Attn: Accounts Receivable
II. Accessory Manuals:
A. IgnitionSystem
MasterServiceManual
TCM lgnitionSystems and Com-
ponents
FormX40000
TeledyneContinentalMotors
Aircraft Products Division
P.
0.
Box 90
Mobile,Alabama36601
Attn: PublicationsDept.
B. Starter Motor
ServiceManual
TeledyneContinentalMotors
Aircraft ProductsDivision
P.
0.
Box 90
Mobile,Alabama36601
Attn: PublicationsDept.
C. Alternator
Alternator ServiceInstructions
FormX30531-3
TeledyneContinentalMotors
Aircraft ProductsDivision
P.
0.
Box 90
Mobile,Alabama36601
Attn: PublicationsDept.
1-3
ABBREVIATIONS AND GLOSSARY OFTERMS
Abbreviation
A.B.C.
ADMP
Approx.
A.T.C.
Bar
B.B.C.
B.H.P.
BSFC
BSOC
B.T.C.
C.A.R.
C.G.
c.f.m.
C.H.T.
CW
CCW
Dia.
EGT
FAA
Fig.
Front
Ft.
F.T.
FT-LBS
G.P.M.
gms
Hex
H20
Hg.
hr.
I.D.
IN-LBS
in.
(")
Left Side
Lbs.
Lockwire
Man.
After BottomCenter
Absolute Dry Manifold Pressure
Approximately
After Top Center
Barometric
Before BottomCenter
BrakeHorsepower
BrakeSpecific FuelConsumption
BrakeSpecificOilConsumption
BeforeTopCenter
CivilAir Regulations
Center of Gravity
Cubic Feet Per Minute
Cylinder HeadTemperature
Clockwise Rotation
CounterclockwiseRotation
DegreesCelsius
Degrees Fahrenheit
Degreesof Angle
Diameter
ExhaustGasTemperature
FederalAviationAdministration
Figure(Illustration)
PropellerEndof Engine
Footor Feet
FullThrottle
Foot PoundsTorque
Gallons Per Minute
Grams
Hexagon
Water
Mercury
Hour
InsideDiameter
InchPoundsTorque
Inches
SideonwhichNo's
2,4
and
6
cylindersare located.
Pounds
Soft stainlesssteelwire usedto safety connections,etc.
Manifoldor Manometer
Abbreviation
MAP
Max.
Min.
N.P.T.
N.R.P.
N.C.
N.F.
O.A.T.
O.D.
02.
PPH
Press.
p.s.i.
PSlA
PSlG
Rear
RightSide
R.P.M.
Std.
TBO
T.C.D.P.
T.D.C.
Temp.
T.I.T.
Torque
1
OOLL
1-3-5
2-4-6
30'
Glossarv
ADMP
Ambient
BHP
ManifoldAbsolutePressure
Maximum
Minimum
NationalPipeThread(Tapered)
NormalRatedPower
NationalCourse(Thread)
NationalFine(Thread)
Outside Air Temperature
Outside Diameter
Ounce
Pounds Per Hour
Pressure
PoundsPerSquare lnch
Power Per Square lnchAbsolute
Power PerSquare lnchGauge
Accessory Endof Engine
Sideonwhich No's 1,3 and 5 cylindersare located.
RevolutionsPer Minute
Standard
Time BetweenOverhaul
Turbocharger Deck Pressure
Top DeadCenter
Temperature
Turbine InletTemperature
Force
x
leverarm (125 ft.-lbs. torque
=
125lbs. Forceapplied
one ft. from bolt center or 62-1/2lbs 2ft. from center)
100Octane Low Lead Fuel
Cylinder numberingright side of engine (rearto front)
Cylindernumberingleft sideof engine (rearto front)
Thirty minutes of angle (60'equal one degree)
Absolute dry manifold pressure, is usedin establishing a baselinestandard of
engine performance. Manifoldpressure is the absolute pressure inthe intake
manifold; measured ininchesof mercury.
Atermusedtodenoteaconditionof surroundingatmosphereat aparticulartime.
Forexample; Ambient TemperatureorAmbient Pressure.
Brake Horsepower. The power actually deliveredto the engine propeller shaft.
Itisso calledbecauseitwasformerly measuredbyapplyingabraketothe power
shaft of an engine. The requiredeffortto brake the engine could be converted
to horsepower
-
hence:"brake horsepower".
BSFC
Cavitation
ColdSoaking
Corrosion
CriticalAltitude
Density Altitude
DynamicCondition
E.G.T.
ExhaustBack Pressure
Four Cycle
FuelInjection
Gallery
Gallingor Scuffing
Hg"
Heat Soaked
Humidity
ImpulseCoupling
LeanLimit Mixture
Brake Specific FuelConsumption. Fuelconsumptionstated inpounds per hour
per brake horsepower. For example, an engine developing
300
horsepower
while burning
150
poundsof fuelper hour, has a BSFCof
.5.
Fuel
Qmsmwtionin PPH
5
-
-.
BrakeHorsepower
Formationof partialvacuums in aflowing liquid as a result of the separation of
itspart.
Prolonged exposure of an object to cold temperatures so that its temperature
throughoutapproachesthat of ambient.
Deteriorationof a metalsurfaceusuallycausedby oxidationof the metal.
"CriticalAltitude"meansthe maximumaltitudeat which, instandardatmosphere,
it ispossible to maintain,at a specified rotationalspeed, a specified power or a
specifiedmanifoldpressure. Unlessotherwise stated.
Altitude as determinedbypressurealtitude andexistingambienttemperature. In
StandardAtmosphere (IAS)density andpressurealtitudesareequal. Foragiven
pressurealtitude,the higherthetemperature, the higherthe density altitude.
Aterm referringto propertiesof a body in motion.
Exhaust GasTemperature. Measurementof this gastemperatureissometimes
usedas an aidto fuel management.
Oppositiontotheflow of exhaustgas, primarilycausedby the size andshapeof
the exhaust system. Atmospheric pressure also affectsbackpressure.
Short for "Four Stroke Cycle." It refers to the four strokes of the piston in
completing a cycle of engine operation (Intake, Compression, Power and Ex-
haust).
A processof meteringfuel intoan engine by means otherthanacarburetor.
A passagewayinthe engine or subcomponent. Generallyone throughwhich oil
isflowed.
Excessivefrictionbetweentwo metalsurfacesresultinginparticlesof the softer
metalbeingtorn away and literallyweldedto the harder metal.
Inchesof Mercury.
A
standardfor measuring pressure, especially atmospheric
pressureor manifoklpressure.
Prolonged exposure of an object to hot temperature so that its temperature
throughoutapproachesthat of ambient.
Moisture in the atmosphere. Relative humidity, expressed in percent, is the
amountof moisture(watervapor)inthe aircomparedwiththe maximumamount
of moisturethe aircouldcontain at agiventemperature.
A mechanicaldevice usedinsome magnetosto retardthe ignitiontiming and
providehighervoltage at crankingspeeds for starting.
The leanest mixtureapprovedfor any givenpowercondition. Itisnot necessarily
the leanest mixtureat which the engine willcontinue to operate.
ManifoldPressure
Mixture
NaturallyAspirated (Engine)
NRP
O.A.T.
OctaneNumber
OilTemperature ControlValve
OverboostValves
OverheadValves
Overspeed
PerformanceRating
PressureAltitude
PropellerLoadCurve
PropellerPitch
Ram
RatedPower
RetardBreaker
Rich Limit
RockerArm
RunOut
ScavengePump
Pressure as measured inthe intake manifoM down-streamof the air throttle.
Usuallymeasuredininchesof mercury.
Mixture ratio. The proportionof fuelto air usedfor combustion.
A term used to describe an engine which obtains induction air by drawing it
directlyfromthe atmosphere intothe cylinder. A nonsuperchargedengine.
Normal RatedPower.
OutsideAir Temperature.
A
ratingwhich describes relative anti-knock (detonation)characteristicsof fuel.
Fuelswithgreaterdetonationresistancethan 100octanearegivenperformance
ratings.
Athermostaticunitto divert oilthroughor aroundthe oilcooler,as necessary,to
maintainoiltemperaturewithindesiredlimits.
A pressure relief valve, set slightly in excess of maximum deck pressure, is
providedto prevent damagingoverboost inthe event of
a
systemmalfunction.
An engineconfigurationinwhichthevalvesare locatedinthecylinderheaditself.
When anengine has exceededitsratedrevolutionsper minute.
Aratingsystemusedtodescribedtheabilityof fueltowithstandheatandpressure
of cornbustion as comparedwith 100octanefuel. For example, an enginewith
highcompressionandhightemperature needsahigher PerformanceRatedfuel
than a
low
compression engine. A rating of 1001130 denotes performance
characteristicsof lean(100) and rich(130)mixturesrespectively.
Altitude,usuallyexpressedinfeet,(usingabsolutestaticpressureas areference)
equivalentto altitude abovethe standardsea levelreferenceplane (29.92 Hg).
Aplotof horsepower,fuelflow,ormanifoldpressureversus RPMthroughthefull
power range of one engine using a fixed pitch propeller or
a
constant speed
propellerrunningonthe lowpitchstops. This curveisestablishedordetermined
duringdesignanddevelopmentof the engine.
The angle betweenthe meanchordof the propeller and the planeor rotation.
Increasedairpressuredueto forwardspeed.
The maximumhorsepowerat whichanengineisapprovedfor operation. Rated
powermaybeexpressedinhorsepowerorpercent.
Adeviceusedinmagnetostodelay ignitionduringcranking. Itisusedtofacilitate
starting.
The richest fuellaif ratio permitted for any given power condition. It
is
not
necessarilythe richestconditionat which the enginewillrun.
A mechanicaldevice usedto transfermotionfrom the pushrodto the valve.
Eccentricityofwobble of a rotatingpart.
A pump (especially an oil pump) to prevent accumulation of liquid in some
particulararea.
Sonic Venturi
StandardDay
Static Condition
Sump
TBO
TDC
ThermalEfficiency
Torque
Turbocharger
Vapor Lock
VariableAbsoluteController
VernathermValve
Viscosity
Volatility
Volumetric Efficiency
A restriction, especially in cabin pressurizationsystems, to limitthe flow of air
throughaduct.
Bygeneralacceptance,temperature-59°~/150~,pressure
-29.92
In. Hg.
Aterm referringto propertiesof a bodyat rest.
The lowestpartof asystem. The mainoil sump on awet sump engine contains
the oilsupply.
Time BetweenOverhauls. Usually expressedinoperatinghours.
Top Dead Center. The positionin which the piston has reachedthe top of its
travel.
A
linedrawnbetweencrankshaftrotationaxis,throughtheconnectionrod
andaxisandthepistonpincenterwouldbestraight line. Ignitionand valvetiming
are statedinterms of degrees beforeor afterTDC.
Regardingengines,the percentof total heat generatedwhich is converted into
usefulpower.
Turbine Inlet Temperature. The measurement of E.G.T. at the turbocharger
turbine inlet.
Twistingmomentor leverage,stated inpounds-foot(orpounds-inch).
Adevice usedto supply increasedamountsof airto engine inductionsystem. In
operation, aturbine is driven
by
engine exhaust gas. Inturn, the turbine directly
drivesacompressorwhich pumps air intothe engine intake.
Aconditioninwhich the properflow of a liquidthrough a system is disturbedby
the formation of vapor. Any liquidwill turn to vapor
if
heated sufficiently. The
amount of heat requiredforvaporizationwilldependonthe pressureexertedon
the liquid.
A device used to control the speed, and thus the output pressure of the
tuwcharger. Itdoes so byoperatingthe wastegate whichdiverts,moreor less,
exhaustgas overthe turbine.
A thermostatic valve used to divert oil through or around the oil cooler, as
necessary,to maintainoiltemperaturewithindesiredlimits.
The characteristicof aliquidto resistflowing. Regardingoil, highviscosity refers
to thicker or "heavier" oilwhile low viscosity oil is thinner. Relativeviscosity is
indicatedby the specific "weight" of the oil such as 30 "weight" or 50"weight".
Some oilsare specifiedas multiple-viscositysuch' as 10W30. Insuch cases,this
oilis more stable and resiststhetendencytothin when heatedorthickenwhen
it
becomescold.
The tendency of aliquidtovaporize.
The abilityof an engine to fill its cylinderswith air comparedto their capacityfor
air under static conditions.
A
"normally aspirated engine will always have a
volumetric efficiency of slightly less than loo%, whereas superchargerspermit
volumetric efficiencies in excess of 100%.
WastegateValve
f
Hydraulic)
WastegateValve
(Manual)
CriticalAltitude
A
unit, usedonturbocharged engines, todivert exhaust gas throughor around
the turbine, as necessaryto maintainturbine speed. As more air is demanded
by the engine, due to throttle operation, the compressor must work harder. In
orderto maintaincompressorandturbine speeds, moreexhaust must beflowed
throughthe turbine. The wastegate valve closes and causes gas, whichwould
go
directly overboard, to pass through the turbine. The wastegate is usually
operatedby an actuatorwhichgets signalsfrom theturbochargercontroller.
Agroundadjustablebypasslocatedintheturbineexhaust (FixedOrifice)bypass
duct. The positionof the fixedorificewastegatevalve remainsconstantthrough-
out allmodes of engineoperation.
The maximumaltitudeat whichacomponentcanoperateat 100%capacity. For
example, an enginewith a criticalaltitudeof 16,000 feet cannot produce 100%
of itsratedmanifoldpressureabove 16,000feet.
Dynamic Condition Aterm referringto propertiesof a body inmotion.
E.G.T. ExhaustGasTemperature. Measurementof thisgastemperatureis sometimes
usedas an aidto fuelmanagement.
ExhaustBack Pressure Oppositiontotheflowof exhaustgas, primarilycausedbythe size andshape of
the exhaust system. Atmospheric pressurealso affects back pressure.
1-4
MANUAL REVISIONS
This manual and Teledyne Continental Motors
related manuals are current and correct to the
bestof TeledyneContinentalMotors'knowledge
at the time of publication. Any errors, recom-
mended changes, or questions should
be
sub-
mittedinwritingto:
TechnicalPublicationsDepartment
Teledyne ContinentalMotors
P.O.
Box
90
Mobile,Alabama 36601
Manualswill be revised and updatedas neces-
sary.
Consult Teledyne Continental Motors' Service
Bulletin publications for latest technical in-
formationavailable.
INTENTIONALLY
LEFT
BLANK
2-1
TOOLS
9.
TorqueWrenches (Calibrated)
-
0-500 In. Lbs.
-
0-
100
Ft.
Lbs.
The mechanicshouldbe equippedwith
a
complete set
of commontoolsto include the minimumof:
10.
Micrometers
1.
Wrenches
-
114"thru
1
"
2-2
SPECIAL TOOLS
2. Common and Phillips HeadScrewdrivers
3. Pliers-
-
Common, DiagonalCutter, Needle Nose,
Duck Bill, Vise Grip, Snap Ring.
4. Ratchets 1/4",318", 1/22'' Drive
5.
Sockets
-
114" Drive5/32" thru 112"
-
318" Drive318"
thru 1"
-
112" Drive7/16" thru 1-114"
6.
Sockets (Deepwell)
-
112" Drive7/16"thru 1"
7.
FeelerGages
Specifictools illustratedor similar tools marketed by
other manufacturersare necessary for service and
maintenance of the aircraft engine. Tool illustrations
shownonthe followingpages are usedwith the permis-
sionof the respective manufacturers.
lllustrations inthis sectionshow only the generalap-
pearanceof tools anddo not correspondto the actual
size of shape. Detailsof specialtools, fixtures, equip-
ment andconsumablematerialsappropriate to over-
haulproceduresare listed inthe various chapters and
subsystemsof the overhaul manual;the following infor-
mationis primarilyfor procurementpurposes.
8. Leather Mallet
NOTICE
All tools reference Sub-section
2-2
SpecialTools, are for referenceonly, not for the purposeof
promotingor suggestingtoolsto be purchasedfrom the indicatedsources.
IDENTIFICATION
CODE
FOR TOOLS
CODE SUPPLIER
(ALR)
(BTC)
(CSPC)
(FTSC)
(OTC)
(MCSC)
(SOT)
ALCOR, INC.
BORROUGHTSTOOL AND EQUIPMENT CORP.
CHAMPIONSPARK PLUG, CO.
EASTERNELECTRONICS,INC.
FEDERALTOOL SUPPLY CO., INC.
OTC TOOLS
&
EQUIPMENTCO.
McMASTER-CARR SUPPLYCO.
SNAPONTOOLS
SPECIAL
TOOLS
PROCUREMENTSOURCES
COMPANY GENERAL PRODUCT
SUMMARY
ALCOR, INC. (ALR)
Box 32516
10130Jones MaltsbergerRd.
SanAntonio, TX 78284
Instrumentsfor Light
PoweredAircraft
SpecialTools
BORROUGHSTOOL
&
EQUIP.CORP.
PrecisionInstruments
2429
N.
BurdickSt.
(BTC)
MeasuringInstruments
Kalamazoo,MI 49007-1897 PrecisionTools
5161345-51
63
or 345-2700 S~ecialTools
CHAMPION SPARK PLUG,CO. (CSPC)
Spark Plugs, Ignitors
Box 910,900 UptonAve. OilFilters
Toledo, OH 43661 SpecialTools
4191535-2461
EASTERNELECTRONICS,INC. (EEI)
FuelPressureTest Equipment
180RobertsSt. MeasuringInstruments
East Hartford, CT 06108 PrecisionTools
2031528-9821 PistonPositionIndicators
Printedand Standard Circuits
FEDERALTOOL SUPPLY CO., INC. (FTSC)
PrecisionInspection
10631Capital Instruments
Oak Park, Michigan48237 SpecialTools
8001521-1508TOLL
FREE
9r3131543-9300
OTC TOOLS
&
EQUIPMENT(OTC)
PrecisionTools
Divisionof OwatonnaToolCompany SpecialTools
Owatonna,Minnesota55060 HydraulicAccessories
5071451-5310
McMASTER-CARR SUPPLY CO. (MCSC)
PrecisionTools
P.O. Box 4355 SpecialTools
Chicago, Illinois60680
SNAP ONTOOLS (SOT)
2611 CommerceBlvd.
Birmingham,Alabama 35210
2051956-1722
PrecisionTools
SpecialTools
Special
Tools
Item
&
Nomenclature
Application
Vendor
Part
Number
1.
GA333
GA340
YA341
2.
CT-470
3.
3882
4.
8079
5.
5203
&
5204
6.
8121
7.
CFLIO0
8.
4965A
3604
3607
3607-1
8068
9.
52213A
10.
5221
B
11.
122
12.
80866
13.
7521
A
14.
3611
2874
15.
4912
3619
2842
16.
8118
17.
4901
2839
3618
18.
4901
B
4901
A
3601
2839A
19.
3170
20.
3602
21.
68-3
22.
4951
A
23.
4981
24.
8086
25.
4910
4956
26.
8116
Strap
Wrench
Strap
Wrench
Strap
Wrench
Oil
Filter Can
Cutter
Cylinder
Base
Nut
Wrenches
Cylinder
Base
Nut
Wrenches
Cylinder
Base
Nut
Wrenches
Piston
Pin
Removers
Cylinder
Hone
Crankshaft
Blade
and
Damper
Bushing
Remover/
Replacer
Crankshaft
Blade and
Damper
Bushing Remover/
Replacer
Crankshaft
Blade
and
Damper
Bushing
Remover/
Replacer
Crankshaft
Blade
and
Damper
Bushing
Remover/
Replacer
Crankshaft
Blade
and
Damper
Bushing
Remover/
Replacer
Holding
Fixture
Adapters
Holding
Fixture
Valve
Guide
Cleaner
Seal Seat
Cutter
Spring
Checker
Valve
Guide
Remover
Valve
Guide
Remover
Valve
Guide
Replacer
Valve
Guide
Replacer
Valve
Guide
Replacer
Rocker
Arm
Bushing
Remover/Installer
Ring
Compressor
Ring
Compressor
Ring
Compressor
Ring
Compressor
Ring
Compressor
Ring
Compressor
Ring
Compressor
Floating
Holder
Valve
Spring
Compressor
Push
Rod
Spring
Compressor
Flaring
Tool
Push Rod
Hsg.
Valve
Guide
Remover
Valve Seat
Insert
R&R
Installer
Valve
Seat
Insert
Installer
Valve
Seat
Insert
Common
Parts
Kit
Oil
Filter
Removal
3: to
3
3/8"
Oil
Filter Removal
3
1/2"
to
3
7/8"
Oil
Filter
Removal
4
1/8"
to
4
7/16"
Oil
Filter
Sludge
Inspection
Cylinder
Removal
Cylinder
Removal
Cylinder
Removal
Piston
Removal
Cylinder
Reconditioning
Crankshaft
Reconditioning
Crankshaft
Reconditioning
Crankshaft
Reconditioning
Crankshaft
Reconditioning
Crankshaft
Reconditioining
Cylinder
Hold
Down
Cylinder
Hold
Down
Cylinder
Reconditioning
Cylinder
Reconditioning
Spring
Inspection
Cylinder
Reconditioning
Cylinder Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Rocker
Arm
Reconditioning
Engine
Assembly
Engine
Assembly
Engine
Assembly
Engine
Assembly
Engine
Assembly
Engine
Assembly
Engine
Assembly
Cylinder
Reconditioning
Cylinder Assembly/Disassembly
Push
Rod
Housing
Installation/Removal
Push
Rod
Housing
Reconditioning
Cylinder
Reconditioning
Cylinder Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
2-4
SOT
SOT
SOT
CSPC
BTC
BTC
BTC
BTC
SOT
SOT
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC,
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC-
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
item
&
Nomenclature Application
Vendor
Part
Number
27.
8116-24
thru
-29
28.
8116-1iR
thru
15R
29.
8116-l
B
thru
15B
30.
8116-1
thru
1
6
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
.41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
Valve
Stem
Hole
Reamiers
Reamers
Boring
Bars
Expanding
Guide
Bodies
4909 Valve
Seat
(Straight Side)
insert Cutters
4954 Valve
Seat (Straight Side)
Insert
Cutters
5224
Valve
Seat
(Straight
Side)
Insert
Cutters
5225
Valve
Seat
(Straight
Side)
Insert
Cutters
8135
Valve Seat (Step
Side)
Insert
Cutters
8136
Valve
Seat
(Step
Side)
Insert
Cutters
8138
Valve Seat
(Step
Side)
Insert
Cutters
2769A1
3
RosanR
Stud
Remover
8111
A
Connecting
Rod
Fixture
8042C Adapter
Kit
874-40,41
Reamers
Conrod
Bushing
5008,8071
Reamers
Conrod
Bushing
8098 Remover/installer
Set
Connecting
Rod
Bushing
8122A
Common
Drive
Handle
8139,40,41
Pilots
23-1
Needle Bearing
Installer
8053 Needle
Bearing
Installer
8077A&B
Bushing
R/R
Set
8077C
Bushing
R/R Counterweight
8104
Engine
Stand
7726
Tork Band
Tension
Adjuster
4973 Generator
Drive
Holders
8156
Cylinder Heating
Stand
8093C
Bearing
Puller
8093D
Bearing
Puller
5210
Differential
Pressure
Gauge
7251
Differential Pressure
Cylinder Checker
BT-33-73F
Belt
Tension
Gauge
BT-60C
Hydraulic
Valve
Lifter
Tester
8091
GEN/ALT Tester
2608A
Timing Disc
4974
Pulley Holder
8082
Alignment
Gage
Bar
8094A
8334
Crankcase
Drill
Fixture
Vacuum
Pump
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Cylinder Reconditioning
Cyiinder Reconditioning
Cylinder Reconditioning
Cylinder Reconditioning
Cylinder Reconditioning
Cylinder
Reconditioning
Stud
Remover
Connecting
Rod
Inspection
Connecting
Rod
Inspection
Connecting
Rod
Reconditioning
Connecting
Rod
Reconditioning
Connecting
Rod
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Needle
Beaning
Replacement
Needle
Bearing
Replacement
Crankshaft
Reconditioning
Crankshaft
Reconditioning
Engine
Assembly/Disassembly
Generator/Altemator
Belt
Tensioning
Genierator/Alternator
Disassembly
Cylinder Reconditioning
Bearing Removal
Starter
Clutch
Shaft
Bearing Removal
Starter
Clutch
Shaft
Setting
Differential
Fuel
Pressure
Checking
Cylinder
Compression
Alternator/Generator
Belt
Adjustment
Hydraulic
Lifter
Testing
Checking
GEN/ALT
Output
Setting
Engine
Timing
Sheave
Removal
Checking
Camp
&
Driver
Sheave
Alignment
Crankcase
Modification
Vacuum
Testing
2-5
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
MCSC,
BTC
BTC
BTC
BTC
TC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
Item
&
Nomenclature
Application
Vendor
Part
Number
58.
61-5
59.
8094B
60.
4918
61.
8084
8065
62.
504-1
63.
4919
64.
8054
65.
445
66.
8074
67.
505
68.
4978
69.
8025
70.
L423
71.
5209
72.
8048
8155
73.
74.
8117A
8087A&B
75.
8165
76.
8114
77.
7912A
78.
7710
79.
1153
679
80.
1035
927
81.
1037
82.
1079
1063
83.
115-153
84.
545-116
85.
122-125
86.
126-137
226-137
87.
159-211
88.
4903-1
thru
-5
4905
5129-1
thru
-5
5130
7232
89.
4914-1H-S
thru 5HS
4943-1HS
thru 5HS
Pulley
Puller
Drill
Fixture
Spark
Plug
Insert
Replacer
Step
Cutter
Thru-Bolt
Step
Cutter
Thru-Bolt
Spark
Plug
Insert Tap
Spark
Plug
Insert Remover
Slide
Hammer
Spark
Plug
Tap
RosanR
Lock Ring
Installer
Stud
Drivers
Scavenge
Pump
Drill
Fixture
Drill
Fixture
Crankcase Spitter
Propeller
Shaft
Oil
Seal
Installer
Oil
Pressure
Relief Spot
Facer
Oil
Pressure
Relief
Spot
Facer
Runout
Block
Set
Poilshing Tools
for
Crankshaft
Bearings
Injector
Nozzle Remover
and
Installer
Crankcase
thru
Bolt
Removers
Hex Drive
Rotabroach Cutters
Puller
Puler
Puiler
Puller
Puller
Puller
Puller
Outside Micrometers
Dial
Bore
Gages
Blade
Micrometers
Screw
Thread
Micrometers
Screw
Thread
Micrometers
Depth
Micrometers
Reamers
Rocker
Shaft
Support
Boss
Reamers
Rocker
Arm
&
Shaft
Bushing
Reamers
(Straight
VIve
Cylinder)
Reamer Rocker
Shaft
Bushing
Reamer
Rocker
Arm
Bushing
Reamers
Valve
Guide
Boss
Reamers
Valve
Guide
Boss
GEN/ALT
Sheave Removal
Journal
Bearing
Modification
Cylinder
Reconditioning
Crankcase
Modification
Crankcase
Modification
Cylinder
Reconditioning
Cylinder Reconditioning
Multi
Use
Cylinder
Reconditioning
Stud
Installation
Stud
Installation
Crankcase
Modification
Crankcase
Squirt
Nozzle
Replacement
Crankcase
Separation
Installation
of Seal
over Propf
lange
Removal
of
surface Material
around
holes
Removal
of
surface
Material
around
holes
Crankshaft
Inspection
Crankshaft Reconditioning
Injector
Removal
&
Replacement
Engine
Disassembly
Loosening
Tubing
"B*
Nuts
Hole
Cutting
Removal
of
Press
Fit
Parts
Removal
of
Press
Fit
Parts
Removal
of
Press
Fit
Parts
Removal
of
Press
Fit
Parts
Removal
of
Press
Fit
Parts
Removal
of
Press
Fit
Parts
Removal
of Press
Fit
Parts
Dimensional Inspection
Dimensional Inspection
Dimensional
Inspection
Dimensional
Inspection
Dimensional
Inspection
Dimensional Inspection
Cylinder
Reconditioning
Rocker
Arm
Reconditioning
Cylinder
Reconditioning
Cylinder
Reconditioning
Rocker
Arm
Reconditioni
ng
Cylinder
Reconditioning
Cylinder
Reconditioning
2-6
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
OTC
OTC
OTC
OTC
OTC
OTC
OTC
FTSC
FTSC
FTSC
FTSC,
FTSC
FTSC
BTC
BTC
BTC
BTC
BTC
BTC
BTC
This manual suits for next models
4
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