Teledyne BOA Pro User manual

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Version 02
BOA Pro
Smart Vision System
Installation Manual

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Notice
BOA Pro Vision System Installation Manual
Document Number 405-00031-00
Revision: 02
Copyright © 2012 Teledyne DALSA, Inc.
All rights reserved.
All copyrights in this manual, and the hardware and software described in it, are the
exclusive property of Teledyne DALSA, Inc. and its licensors.
Claim of copyright does not imply waiver of Teledyne DALSA, Inc. or its licensors
other rights in the work. See the following Notice of Proprietary Rights.
NOTICE OF PROPRIETARY RIGHTS
This manual and the related hardware and software are confidential trade secrets
and the property of Teledyne DALSA, Inc. and its licensors. Use, examination,
reproduction, copying, transfer and/or disclosure to others of all or any part of this
manual and the related documentation are prohibited except with the express
written consent of Teledyne DALSA, Inc.
The information in this document is subject to change without notice. Teledyne
DALSA, Inc. makes no representations or warranties with respect to the contents of
this manual and specifically disclaims any implied warranties of merchantability or
fitness for a particular purpose. Teledyne DALSA, Inc. assumes no responsibility
for errors or omissions in this document.
iNspect, Sherlock, and the Teledyne DALSA logo are trademarks of Teledyne
DALSA, Inc. All other trademarks are the property of their respective owners.
Teledyne DALSA Industrial Products
Information: [e-mail]
Support: [e-mail]
Web: http://www.teledynedalsa.com/ipd
700 Technology Park Drive
Billerica, MA, USA 01821
Tel [phone] Fax [phone]

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Certifications
Declaration of Conformity
Manufacturer Teledyne DALSA Corporation
605 McMurray Road
Waterloo N2V 2E9
Ontario, Canada
CE We declare that this product has been tested to comply with the
EC Directive for a class A digital device in accordance with
EN55022/CISPR22
FCC We declare that this product has been tested and found to
comply with the limits for a class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses and can radiate radio
frequency energy and may cause harmful interference to radio
communication.
Other
IP67 This product meets the requirements for industrial applications
that require IP67 wash down protection - requires fitted sealing
lens cover and sealing plugs on unused connectors
CFR 21 Part 11 This product provides the tools needed for users to implement
an auditing program that could be in compliance with CFR 21
Part 11. These tools include:
•System software security (password login and access limits)
•Time stamp information on data output.

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Care should always be exercised when handling and operating your BOA Vision
System. Even though the system is encased within a rugged, industrial enclosure,
incorrect use or handling can result in damage to your investment. To prevent this, we
recommend you avoid the following:
Handling Precautions
•Hot-plugging cables and devices. Be sure to shut the system down and remove
power before connecting or disconnecting anything to it.
•Free-standing operation. It is advisable to mount the system properly to prevent it
from falling accidentally. Mounting holes are provided on each side of the system.
• Operating the system in an environment outside of it’s recommended operating
conditions.
Electro Static Discharge
Avoid the damage that ESD can cause. Never expose the internal electronics to a
potentially hazardous environment by opening the enclosure. Doing so may cause
serious damage.
User Service Warning
This product has no field-replaceable components. Tampering with the unit will void the
product warranty.
Warranty
Teledyne DALSAwarrants the BOA Vision System against defects in materials and
workmanship for a period of twenty four (24) months from the date of delivery. Teledyne
DALSAand its representatives expressly disclaim any and all other warranties.
Your sole remedy shall be repair or replacement of the BOA Vision System product and
associated optional components, provided that the defective product is returned within
the warranty period.
If you need to return the BOA Vision System, you must contact the Teledyne DALSA
representative who sold you the product. Do not return your product to Teledyne DALSA
without prior authorization.
Teledyne DALSAassumes no liability for damages resulting from the use of this manual.

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Table Of Contents
Introduction Overview ……………………............................... 6
Product Support ……………………............................... 6
Components ……………………............................... 7
Installation Connections ……………………............................... 8
Cable Pinouts ……………………............................... 9
Cable Configurations ……………………............................... 10
Panel Link Module ……………………............................... 10
Ethernet Only Setup ……………………............................... 11
Ethernet and I/O Setup ……………………............................... 12
Software Getting Started ……………………............................... 13
Change the Address Using
the iDiscover Utility ……………………............................... 13
iDiscover Utility ……………………............................... 14
Change the Address Using
a Web Browser ……………………............................... 15
Sherlock Embedded Server ……………………............................... 16
Firmware Upgrading ……………………............................... 17
Sherlock Embedded Client ………………………………………….. 18
Sherlock Embedded
Emulator ………………………………………….. 18
Specifications General Specifications ……………………............................... 19
Input Specifications ……………………............................... 20
Output Specifications ……………………............................... 21
Output Control ………………………………………….. 22
Panel Link Specifications ………………………………………..... 23
Panel Link Wiring ………………………………………….. 24
Serial Port Connection ………………………………………….. 25
BOA Mechanicals ……………………............................... 26
PL-100 Mechanicals ……………………............................... 27

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Introduction
BOA vision system is the hardware platform. Sherlock Embedded is the powerful and
flexible professional machine vision software. Together they are the BOA Pro.
BOA Pro is a fully integrated vision system in a compact “smart” camera format that has
been specifically designed for industrial use. Packaged complete with application
software embedded, BOAPro provides power and flexibility for automated inspection
for the factory floor.
BOA Pro vision systems are configured and monitored remotely using an Ethernet
connection to a PC or factory network.An inspection can be quickly setup using the
Sherlock Embedded Client Software application to access the programming interface.
The software interface is fully equipped with a suite of image processing tools and
capabilities that satisfy a range of needs.
BOA vision systems are small, rugged devices that can be easily integrated into existing
production lines, machinery or moving equipment. They are supported by standard
industrial M12 cordsets to further simplify and reduce implementation costs. Rated for
IP67 deployment when fitted with a compatible lens cover, BOA systems can be
mounted in wash down factory environments without the need for additional protective
enclosures.
For a complete list of specifications, refer to “Specifications” on page 19.
BOA Pro Vision System Overview
Product Support
In addition to this installation manual, the following information ships with the product:
1. Online help: Fingertip help is available from the Sherlock Embedded Client
Software
2. Sherlock Embedded Software Manual, Tutorial, and “How Do I?” documents are
included on the CD that ships with the product
3. Factory support is available at [e-mail]
4. Call, fax or email your local representative who sold you the product

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BOA Pro vision systems are shipped with the components listed below. Take a few
moments to verify that everything has arrived in good condition. If your product has
been visibly damaged during shipment or is missing parts, please contact your Teledyne
DALSArepresentative immediately.
BOA Pro Vision System Components
Component Description
BOA Pro Vision System
BVS-0640M-PRO or,
BVS-1024M-PRO or,
BVS-1280M-PRO
BOA Pro Vision System. Fully integrated vision system with
640x480, 1024x768, or 1280x1024 monochrome sensor,
processing engine, Sherlock Embedded Server embedded
software, communications and light control.
BVS-PRO-CD BOA Pro CD-ROM including the Sherlock Embedded Client
software and associated product manuals and
documentation.
Mounting Screw Kit M4 screws for mounting the sensor (Qty 4)
Component Description
Cables
A-BVS-E8S-X
A-BVS-IO8S-X
A-BVS-L5S-X
M12-RJ45 Ethernet cordset (X; 5=5m, 10=10m)
M12 single-ended IO cordset (X ;5=5m, 10=10m)
M12 single-ended lamp cordset (X; 2=2m, 5=5m)
BVS-PL-100 Panel Link breakout module. Provides Ethernet power and
convenient panel access to BOA I/O
BVS-PL-200 -E, -IO, -EIO Panel Link breakout modules with extended I/O capability.
A-MB-BVS-0 Right Angle mounting block with 8 M4 screws
Lens Various Lens options available from DALSA
A-BVS-LCG-X Lens cover for BOA Vision System. Required for IP67
compliance. (x=35, 40 or 45 mm internal lens length)
A-BVS-LSS-F
A-BVS-M12-P Set screws for Fujinon Lens M12 plug for IP67 compliance
Lights Various Lighting options available from Teledyne DALSA
Optional components (sold separately):
Standard components (ship with every BOA Vision System):

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Installation
This section details how to connect the BOA vision system with its associated
components and factory environment.
DefinitionsDesignator
LAN 10/100 BaseT Ethernet connection. Provides the primary
interface for configuring the camera, developing the application
and monitoring results.
NOTE: The camera can be powered from the Ethernet cable
directly (Passive Power over Ethernet)
I/O PWR
Provides access to the camera I/O –2 IN, 2 OUT Opto. Also
provides PWR input (12-30V).
LAMP Provides PWR and strobe control to a local LED light source.
NOTE: Lamp PWR is identical to BOA PWR input. The camera
should be powered from a 12V PWR source if the light requires
a 12V supply (Recommend 24V supply)
LAN LED Red/Green/Yellow = Network activity
Blue = Warm Reset
LED2 Blue blink = Booting (stops after about 20 seconds)
Green Solid = Inspection Running
Red = Inspection Halted
LED1
Connecting the BOA Vision System
Camera Connectors and Indicators
Blue Solid = Camera booted, not configured
Green Solid = Inspection Running
Red Solid = Inspection Halted

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The BOA vision system is compatible with M12 factory cordsets as show below:
Cable Pinouts
LAN Connector Pinout and Cordset
A-CAB-BVS-E8S-X
I/O-PWR Connector Pinout and Cordset
LAMP Connector Pinout
A-CAB-BVS-IO8S-X
A-CAB-BVS-L5S-X
Pin Name Color
1 TRIG White
2 PWR Brown
3 IN0 Green
4 OUT1 Yellow
5 IN CMN Grey
6 OUT0 Pink
7 GND Blue
8 OUT CMN Red
Pin Name Color
1 PWR Brown
2 RS232 RX White
3 GND Blue
4 STR Black
5 RS232 TX Yellow
Pin Name RJ45 Pin
1 PWR * 5
2 NC 7
3 GND * 8
4 TXD- 2
5 RXD+ 3
6 TXD+ 1
7 NC 4
8 RXD- 6
* For Passive Power over Ethernet

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The BOA vision system offers flexible cabling options to suit a number of application
configurations:
Cable Configurations
Panel Link Module (A-BVS-PL-100)
1. For single cable applications, the Ethernet cable can be used to supply power
(referred to as “Passive Power over Ethernet”) and communications between the
camera and the control environment. Power is supplied by connecting a DC voltage
source between 12-30V to conductors 4 (pwr) and 8 (gnd) on the Ethernet RJ45
connector. Note: The PL-100 module does this automatically. In this configuration,
the camera I/O is unavailable.
2. For single cable applications that do not require a runtime Ethernet connection, the
I/O-PWR cable provides limited communications and power between the camera
and the control environment. Note: Ethernet is still required for setup.
3. For typical applications, both the Ethernet and I/O-PWR cables are connected to
provide flexibility between the camera and the control environment. In this
configuration, either or both cables can supply power provided they come from the
same power source. Do not connect different power sources to the BOA camera
connectors.
4. In all configurations, the Lamp cable can be connected between the camera and a
compatible LED light source. The BOA vision system supplies power and strobe
control to the external light. Power is routed from camera power input to the lamp.
The PL-100 module is an optional module that provides a safe and convenient way to
interface BOA. It provides an isolation layer between the factory and the camera
(differential isolation), as well as supplying power via the Ethernet cable for single cable
applications. The PL-100 also provides a manual trigger button and status lights for
application debug.
A-BVS-PL-100
NOTE: The BOA vision system does not support the IEEE 802.3af standard Power over
Ethernet (PoE) and should not be directly connected to a PoE supported router.
BEWARE: Connecting a voltage on pin 1 of the lamp connector that is lower than the
input power voltage to BOA could result in damage to the camera!

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Ethernet Only Setup with Lamp
1. Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled “LAN” on the camera.
2. Connect the RJ45 end of the Ethernet cordset to the RJ45 connector labeled
“CAM LAN” on the Panel Link breakout module (A-BVS-PL-100)
3. Connect the RJ45 labeled “LAN” on the breakout module to the controlling PC,
PLC or the factory LAN
4. Connect camera PWR and GND to the breakout screw terminals labeled “PWR”
5. Connect the Lamp via corset A-BVS-L5S-X between the camera (M12-5 and the
lamp)
BOA System
A-BVS-E8S-X
A-BVS-PL-100
Setup Computer,
PLC or Factory
Network
Cat5 Cable
LED Lamp A-BVS-L5S-X

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Ethernet and I/O Setup with Lamp
1. Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled “LAN” on the camera.
2. Connect the RJ45 end of the Ethernet cordset to the RJ45 connector labeled
“CAM LAN” on the Panel Link breakout module (A-BVS-PL-100)
3. Connect the RJ45 labeled “LAN” on the breakout module to the controlling PC,
PLC or the factory LAN
4. Connect camera PWR, GND and I/O from the control panel to the breakout screw
terminals.
5. Connect the M12-8 male end of the IO-PWR cordset (A-BVS-IO8S-X) to the M12-
8 female connector on the camera labeled “I/O PWR”
6. Connect the open-ended wires of the IO-PWR cordset to their respective
connections on the breakout module.
BOA System
A-BVS-E8S-X
A-BVS-PL-100
Setup Computer, PLC
or Factory Network
Cat5 Cable A-BVS-IO8S-X
LED Lamp A-BVS-L5S-X

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Software Interface
The BOA vision system is supplied with the Sherlock Embedded application embedded.
This application offers an advanced suite of vision processing capabilities to satisfy a
diverse range of automated inspection needs. The application interface is accessed
through the Ethernet connection using a PC with the Sherlock Embedded Client
software application.
•You do not need to install software on a PC to monitor the BOA Pro system.
•You do need to install the Sherlock Embedded Client Software to program and
configure the BOA Pro system.
Take note of the following before attempting to access the application:
BOA vision systems are preconfigured with a default static IP address of 192.168.0.100.
Most applications will require changing this address to be compatible with a local
machine network. There are two ways to change the BOA address: using the iDiscover
utility, which is installed with the Sherlock Embedded Client software, or using an
Internet Browser (no software installation needed).
Getting Started
The iDiscover utility is provided for discovering BOA cameras connected to the local PC
network. iDiscover is installed on the Client PC with the Sherlock Embedded Client
Software. The iDiscover program can also be run from the CD-ROM, in the Utilities
directory:
1. Insert the BOA Pro CD into your PC’s drive. The installation utility should start
automatically. (On Windows 7 you may be asked if you wish to run the setup.exe
utility or open windows explorer.)
2. Click “Install Software” to begin the installation. The Sherlock Embedded Client
software will be the default selection. You will be asked to confirm the destination
directory.
After the Client software is installed, iDiscover can be launched in one of two ways:
a) Open the command prompt (“Start -> Run”), use the “Browse” button to navigate
to: “Program Files/Teledyne DALSA/Sherlock Embedded/Utilities/iDiscover.exe”
and click “OK” in the Run dialog.
b) Use Windows Explorer to navigate to:
“Program Files/Teledyne DALSA/Sherlock Embedded/Utilities” and double-click on
“iDiscover.exe”.
Change the Address Using the iDiscover Utility

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iDiscover Utility
Once launched the GUI below will be shown. The left panel shows the MAC addresses
of all reachable and non-reachable BOA cameras. If a camera icon is blue, the address
is compatible. If the camera icon is red, the address is not compatible. Click on one of
these to populate the associated network configuration on the right. You can then
modify the BOA IP address, and click “Apply”.
You cannot use this GUI to connect to BOAPro cameras running the Sherlock
Embedded software.
In most cases you will need administrator privileges on your PC to access BOA. It may
be necessary to customize the security settings on your browser.
NOTE: See the document “Configuring Windows for BOA” on the BOA Pro CD-ROM.

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Software Interface
Change the Address Using a Web Browser
The BOA static IP address can be changed through the Sherlock Embedded Web
Server interface to match your LocalArea Network. BOA is compatible with host
computers running the Windows XP, Vista and Windows 7 operating systems. The
following browsers have been tested: Microsoft Internet Explorer version 8, Mozilla
Firefox 5.0.1, Google Chrome 13.0.782.220.
1. The PC used to access BOA initially will need to be configured on the same
network neighborhood, but with a different address (i.e. 192.168.0.101). Consult
your system administrator for instructions on how to do this. The subnet mask
should be set automatically to 255.255.255.0. NOTE: Write down or capture the
PCs original network address settings before making any changes.
2. Launch your web browser, and type the BOA Pro address in the address bar. The
factory default address is: 129.168.0.100.
3. Hover on “Device” and select “Network Setup” to change the network address or
name. BOA supports both DHCP and Static IP addressing. Static is usually
preferred since the address does not change.
NOTE: Apower cycle is required before the new address or name will take effect.
4. Close your web browser. Change the network settings back the their previous
settings. Usually you do not need to reboot a PC after changing the network
addressing.
If you incorrectly set, or forgot, the new address of your BOA Pro, you can run the
“iDiscover” utility. This utility is installed automatically when you install the Sherlock
Embedded Client software on a PC.
In most cases you will need administrator privileges on your PC to access BOA. It may
be necessary to customize the security settings on your browser.
NOTE: See the document “Configuring Windows for BOA” on the BOA Pro CD-ROM.

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The Sherlock Embedded Web Server is a portal through which the BOA Pro vision
system can be Monitored when running or inspecting. This interface is also used for
upgrading the BOA Pro firmware. The web server is accessed from a host PC using a
Web Browser. The following browsers have been tested: Microsoft Internet Explorer
version 8, Mozilla Firefox 5.0.1, Google Chrome 13.0.782.220.
Sherlock Embedded Web Server
1. Open the web browser on an address compatible PC connected to the camera
2. Enter the URL address of the camera in the address bar and press Return.
3. The camera web server interface will be displayed in the browser as follows:
4. The web server provides a quick snapshot of the state of the camera and provides
controls for Monitoring a running inspection, IP address setup, firmware
upgrading, and a command console. The web server can be password protected
to prevent unauthorized access. The Monitor page can be accessed without a
password.
5. The web server interface is not password protected in the factory configuration,
and is always logged in by default. If you click on “logout” only the “Run Monitor”
and “Device info” pages are available when not logged in. If you have not added a
password, click “login” to access the other pages.
6. Click on “Device” then select “Change password” to add password protection to
the web server interface. NOTE: This is separate from the password protection on
the Client Software interface. Remember the password! This cannot be reset.

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When the application is set up and stored on the camera, the Ethernet connection can
be disconnected and the inspection will run autonomously (if power is supplied on the
IO connector).
The camera can easily store over 50 inspection programs in its flash storage memory.
These programs can be switched through network commands, or through established
PLC register connections or through the iNspect application interface.
The camera administrator can setup user accounts with various levels of access
privilege. With password control enabled, the web server will prompt users for a valid
login and the application will only expose controls associated with that account.
Firmware Upgrading
Note: Export your saved inspection program files before upgrading the firmware.
BOA firmware may need to be updated occasionally to add new features or fix reported
problems. To do this, click on “Firmware” then select “Update Firmware”. To upgrade,
simply browse to the location of the upgrade binary file “update.pak” (obtain from your
Teledyne DALSArepresentative) on the connected PC and click the upgrade button.
After a firmware upgrade, it is recommended that the programming PC be upgraded to
a version of the Client software that matches the new firmware version. The new Client
software should be obtained at the same time as the firmware update file. The two
software packages are build together, and should have the same date and time.
Uninstall the current version of the Sherlock Embedded Client, using the Windows “Add
and Remove Programs”. Reboot the PC, and install the newer version that matches the
firmware you just installed.

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The Sherlock Embedded Client Software is used to program and configure the
inspection and peripheral communications. The Sherlock Embedded Client software is
available on the CD that ships with the camera and is very easy to install.
1. Insert the BOA Pro CD into your PC’s drive. The installation utility should start
automatically. (On Windows 7 you will be asked if you wish to run the setup.exe
utility or open windows explorer.)
2. Click “Install Software” to begin the installation. The Sherlock Embedded Client
software will be the default selection. Click “Start Install”. You will be asked to
confirm the destination directory.
If security settings prevent the CD from running the install utility, you can navigate to the
“SherlockEmbeddedClient” directory. In Windows 7, right-click on “SherlockBOA.exe”
and click on “Run as Administrator”. In Windows XP, double-click on
“SherlockBOA.exe”.
A Software Manual, Tutorial, and other documents are included on the BOA Pro CD.
The Sherlock Embedded Tutorial gives a very easy-to-follow tour through the Client
software interface and many programming features. It is highly recommended that
you read and follow the Sherlock Embedded Tutorial to gain familiarity with the
programming interface for the Sherlock Embedded software. Many features of the
interface are introduced and explained in this document. Several explanations and tips
are included.
The on-line Help “How To” section covers some more advanced topics and solutions.
Some topics include step by step instructions, and some are in more general terms.
NOTE: The Sherlock Embedded Client interface can be password protected to prevent
others from opening the Client interface. This is separate and different from the
password protection on the web server interface. Do not forget the password! This
cannot be reset.
Sherlock Embedded Client
Sherlock Embedded Emulator
The Emulator software is installed automatically with the Sherlock Embedded Client
software. The Emulator provides a way to demonstrate the Sherlock Embedded
software capabilities, or experiment off-line with a sequence of images.
You may not use the Sherlock Embedded Emulator software in a production
environment.

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Specifications
This following table lists the specifications of the BOA vision system:
General Specifications
Specification Definition
Memory Storage 256 MB Storage; 256MB Program
Image Sensor 1/3 inch CCD; 7.4 μm pixel size
Resolution 640x480, 1024x768, 1280x1024
Type Monochrome Progressive Scan
Exposure 22 us to 1000 ms (range depends on the camera resolution)
Acquisition Async Reset, full-frame integration, maximum 60f/s with 640x480
Lens C Mount
I/O Trigger 1 opto-isolated hardware trigger input
Software trigger via Ethernet or internal timer
Inputs 1 General purpose opto-isolated.
Expandable via PL-200 I/O module
Outputs 2 General purpose opto-isolated
Expandable via PL-200 I/O module
Strobe 1 dedicated strobe output for LED light source
Status Network + 2 application assigned LEDs
Network Ethernet 10/100 BaseT
Serial RS232 1 Port –flying leads on lamp connector
Power 12-30V Via Ethernet or IO connectors (not PoE compliant)
Device 150 mA maximum @ 24V (3.6 Watts)
Lamp 1A maximum (BOA powering light source directly)
Mechanical Material Machined Aluminum with anodize/paint finish
Mounting 8 x M4 plus optional mounting block
Size 44mm x 44mm x 56mm (without lens cover)
Environment Temp -10 C (14 F) to 50 C (122 F) Operating (-60 C to 80 C) Storage
Protection IP67 with cables attached
Shock 70 G
Certification FCC Class A and EU CE

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Input Specifications
The BOA vision system provides two dedicated opto-isolated, polarity independent
inputs. One of the inputs provides the acquisition Trigger function, while the other is
general purpose.
Specification Definition
Voltage ON 12-30 V
OFF 0-3 V (12 V nominal threshold)
Current ON 7.5 mA typ (24 V applied)
Protection Resistance 3K Ohms
Isolation 4000 V RMS
Common pin Input PWR or GND
Switch Time ON 10 Microsecond
OFF 50 Microseconds
Latency Trigger 62 Microseconds from trigger input to start of acquisition
The active polarity of each input is configured in the Sherlock Embedded Client
application. The camera includes a noise filter on the input which is also configurable.
To connect with an NPN source, connect the camera trigger input (pin 1) to the NPN
source output and the camera common input (pin 5) to PWR. When the source output
turns ON, the camera input will be pulled down turning the opto-coupler ON.
To connect with an PNP source, connect the camera trigger input (pin 1) to the PNP
source output and the camera common input (pin 5) to GND. When the source output
turns ON, the camera input will be pulled up turning the opto-coupler ON.
Input Diagram
NPN Wiring PNP Wiring