TelliQ TQ12 ver 2 User guide

Title Author Date Reg.no Revision
Mounting instructions for TQ12 ver 2 Patrik Abrahamsson 2018-04-24 TQ-18-196 2
Production tracker Reviewed by
Joel Verpers
TQ12 ver 2 Production tracker
Mounting instruction
Contact TelliQ Customer Center after each installation for function
control and configuration of the unit in the TelliQ web-system.
[phone]
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Mounting instructions for TQ12 ver 2 Production tracker
- TQ12 Production Tracker
- Delivery from TelliQ
Unit
TQ12 ver 2 Production tracker
Changes since former version
●Black wire connects to GROUND
●Blue wire connects to 1WIRE POWER
●Unit has 3 DIN, 2 DOUT and 1 AIN
●Unit has 10 wires
Relay
(Accessories)
RFID reader
(Accessories)
- Mounting materials
Mounting materials and tools shall be provided by the installer.
When installing TQ12 you will need:
●Cable ties or double-sided tape
●Terminal block
●Fuse Holder
●Fuse 2-3A
●Cables for extension( depends on installation)
- Important to know before installing the TQ12 Production Tracker
TQ12 Production tracker is suitable for installation on construction machines. The unit must be installed differently depending on whether
the machine's main power switch located on the battery positive or negative side, as well as the function desired by the device. Electrical
wiring is divided into the following scenarios:
●Main power switch on negative side (main power switch is located on the machine negative side)
o Installation for collecting positioning and production data (running hours, etc.)
●Main power switch on positive side (main power switch is located on the machine positive side)
o Installation for collecting positioning and production data (running hours, etc.)
- Mounting recommendations
The unit should be placed in an area where there are no disturbing elements (i. e. metal) over or besides the unit. The unit has built-in
antennas, which makes the location of the unit important for achieving good coverage to the sky.
The unit should be mounted as horizontal as possible, do not tilt the device more than 30 degrees, to ensure proper operation.
The unit needs an undisturbed view to the sky for full functionality and connectivity.
Fasten the unit firmly using cable ties in the dedicated holes on the unit’s enclosure. Make the machine powerless by disconnecting the
battery before connecting the unit to the machine.
Note if the main power switch is placed on the battery's negative side or the positive side.
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Mounting instructions for TQ12 ver 2 Production tracker
- Main power switch on negative side
The following scenario must be used if the machine's main power switch is located on
the negative battery side.
- Installation for collecting positioning and production data
This scenario should be used when the unit shall collect the machine's running and
production hours, and alarms. When the main switch is turned off the unit has limited
possibility to send data. The unit is equipped with a back-up battery, fully charged and in good condition it can send positions for some
hours after the main power switch is turned off. In this scenario, the unit draws no power from the battery when the main power switch is
turned off.
●Red wire connects to battery + at a suitable location. Use a 2 or 3 A fuse to protect the unit. The power must be constant when
machine is running
●Black wire is connected to ground. NOTE! Shall not be installed before the machine's main power switch!
●Yellow wire is connected to the signal when the engine is turned on, such as the ignition. The signal should be 7.5-30 VDC.
●Optional, White/Green wire is connected to the signal that is high when the machine produces. The signal should be 2.5-30 VDC.
●Optional, White wire is connected to the alarm (2.5-30 VDC).
●The other wires are used for TelliQ accessories.
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Mounting instructions for TQ12 ver 2 Production tracker
- Installation with relay to collect production data and constant positioning
This scenario should be used when the unit shall collect the machine's running and production hours, and alarms. This scenario also
supports constant positioning, which means that the device can send in position after the main switch has been turned off.
This is done by connecting the digital inputs (running hours, production hours and alarms) through relays that break when the main power
switch is turned off. The relay should be NO (normally opened) or alternating 1 pole (12-24VDC).
Suitable relays can be ordered from TelliQ AB.
NOTE! If the unit is installed as described below without relay, running and production hours will be counted when the main switch is off
and provide incorrect data in the TelliQ system and increase the power consumption of the machine's battery.
●Red wire connects to battery + at a suitable location. Use a 2 or 3 A fuse to protect the unit. The power must be constant when
machine is running
●Black wire connected to battery - not chassis GND.
●Yellow wire is connected to the signal when the engine is switched on (hour counter), such as the ignition by relay as shown in the
picture below. The signal should be 7.5-30 VDC.
●Optional, White/Green wire is connected to the signal that is high when the machine produces. The signal should be 2.5-30 VDC.
●Optional, White wire is connected to the alarm (2.5-30 VDC).
●The other wires are used for TelliQ accessories.
NOTE! The unit consumes < 6mA when the machine is not in use
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Mounting instructions for TQ12 ver 2 Production tracker
- Main power switch on positive side
The following scenario is used when the main power switch is located on
the battery positive side.
- Installation for collecting production data and constant positioning
This scenario should be used when the unit shall collect the machine's running and production hours, and alarms. This scenario also
supports constant positioning, which means that the device can send in position after the main switch has been turned off.
●Red wire connects to battery + at a suitable location, before the main switch. Use a 2 or 3 A fuse to protect the unit. The power must
be constant when machine is running
●Black wire is connected to ground.
●Yellow wire is connected to the signal when the engine is turned on, such as the ignition. The signal should be 7.5-30 VDC.
●Optional, White/Green wire is connected to the signal that is high when the machine produces. The signal should be 2.5-30 VDC.
●Optional, White wire is connected to the alarm (2.5-30 VDC).
●The other wires are used for TelliQ accessories.
NOTE! The unit consumes < 6mA when the machine is not in use
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Mounting instructions for TQ12 ver 2 Production tracker
- Installation for collecting positioning and production data
This scenario should be used when the unit shall collect the machine's running and production hours, and alarms. When the main switch is
turned off the unit has limited possibility to send data. The unit is equipped with a back-up battery, fully charged and in good condition it
can send positions for some hours after the main power switch is turned off. In this scenario, the unit draws no power from the battery
when the main power switch is turned off.
●Red wire connects to battery + at a suitable location, after the main switch. Use a 2 or 3 A fuse to protect the unit. The power must be
constant when machine is running
●Black wire is connected to ground.
●Yellow wire is connected to the signal when the engine is turned on, such as the ignition. The signal should be 7.5-30 VDC.
●Optional, White/Green wire is connected to the signal that is high when the machine produces. The signal should be 2.5-30 VDC.
●Optional, White wire is connected to the alarm (2.5-30 VDC).
●The other wires are used for TelliQ accessories.
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Mounting instructions for TQ12 ver 2 Production tracker
- RFID installation (Optional)
RFID cable wiring:
Wire color Description Connects to
YELLOW VCC Battery + 10-30 VDC
BLACK GND Battery - (ground)
WHITE 1WIRE DATA TQ12 GREEN
BROWN Red LED TQ12 VIOLET
GREEN Green LED N/A in standard application
- GNSS and connectivity
On the opposite side of the cable there are two LED indicators, marked with "Navigate" and "Status". See how the status is read below:
Navigate LED
Status LED
Behavior
Description
Behavior
Description
Permanently on
No GPS fix
Blinking every second
Normal mode
Blinking every second
Normal mode, GPS is working
Blinking every two seconds
Deep sleep mode
Off
Causes:
Blinking fast for a short time
Modem activity
Unit is powerless
Blinking fast constantly
Unit is booting
Unit is in deep sleep mode
Off
Causes:
GNSS module is short circuited
Unit is powerless
Device is not working or
Unit firmware is being flashed
It can take up to 5 minutes before the unit has a connection to the TelliQ Back Office.
- Function control
If all steps above have been completed, wait at least 5 minutes then contact TelliQ Customer Center. Prepare by getting the machines
current running hours, the TQ12 IMEI number, vehicle manufacturer and an identification name/number of the machine before contacting
TelliQ Customer Center.
- Support/Back office
TelliQ Support is to be contacted after each installation. This is making a functionality check and to configure the machine correctly in the
TelliQ web-system. The support can also be contacted if something is missing in the delivery or for help with installation on telephone
number: [phone] or e-mail: [email protected].
The Support is open between 08:00-17:00 CET
Please visit www.telliq.com for more information.
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Mounting instructions for TQ12 ver 2 Production tracker
- Technical information
Main cable wiring:
Wire color Description Connects to
RED VCC Battery + 10-30 VDC
BLACK GND Battery - (ground)
YELLOW DIN1 Engine signal + 7,5-30 VDC, can also connect to ignition
WHITE/GREEN DIN2 Optional connection to producing signal + 2,5-30 VDC
WHITE DIN3 Optional connection to detect alarms, + 2,5-30 VDC
GREY AIN1 N/A in standard application
WHITE/ORANGE DOUT1 N/A in standard application
VIOLET DOUT2 N/A in standard application
GREEN 1WIRE DATA N/A in standard application
BLUE 1WIRE POWER N/A in standard application
GSM - Quad-band module with internal antenna
GNSS - 50 channel receiver with internal antenna
Power supply: 6 - 30 VDC Operational temperature: -25C - +55C
2W Max Storage temperature : -40C - +70C
Power consumption: 207 mA MAX Storage relative humidity: 5 – 95%
Normal 27,3 mA
Backup battery: NiMH 400 mAh
If the machine will not be used for a long time, we recommend that the battery is disconnected to not affect
the battery life time or cause starting problems.
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