Tennant B10 Operating and installation instructions

B10
9010736
Rev. 01 (5-2013)
www.tennantco.com
Rider Burnisher
North America / International
To view, print or download
the latest parts or operator’s
manual, visit:
www.tennantco.com/manuals
Service Information Manual
QA Controls®Supervisor Settings
TennantTrue®Parts
*9010736*

INTRODUCTION
This manualprovides necessary service and mainten-
ance instructions.
Read thismanual completely and
understand the machine before
servicing it.
This machinewill provide excellent service. However,
the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly-per the
maintenance instructions provided.
SThe machine is maintainedwith manufacturer
supplied or equivalentparts.
To view, print or download manualsonline visit
www.tennantco.com/manuals
PROTECT THE ENVIRONMENT
Please dispose of packaging materials
and used machine components such
as batteries inasafe environmentally
way according to yourlocal waste
disposal regulations.
Always remember to recycle.
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: [phone] or (763)513--2850
www.tennantco.com
QA Contols and 1--STEP are US registered andunregistered trademarks of
Tennant Company.
Trojan and HydroLINK are registered trademarks of Trojan Battery Company.
Specificationsandparts are subject to change withoutnotice.
OriginalInstructions. CopyrightE2012 Tennant Company.
All rights reserved. Printed in U.S.A.
INTENDED USE
The B10 Rider Burnisher machine is intended for
commercial use, for example in hotels, schools,
hospitals, factories, shops, offices and rental
businesses. It is designed to burnish dry hard floor
surfaces in an indoorenvironmentand is not
constructed for any other use. Use only recommended
burnishingpadsintended for machineapplication.
MACHINE DATA
Please fillout at time of installation
for future reference.
ModelNo. --
SerialNo. --
InstallationDate --

B10 Service Information (5-13) 3
CONTENTS
Safety PrecautionS .......................1-1
General information ..................... 21
COMPONENT LOCATOR.................... 22
ELECTRICAL SCHEMATIC, MASTER ......... 23
ELECTRICAL SCHEMATIC SYMBOLS ..... 25
OPERATIONAL MATRIX..................... 26
SPECIFICATIONS ........................... 27
FASTENER TORQUE ..................... 27
GENERAL MACHINE DIMENSIONS/
CAPACITIES .......................... 28
ELECTRICAL COMPONENTS............. 29
MACHINE DIMENSIONS................210
maintenance
MAINTENANCE CHART..................... 32
AFTER EVERY USE....................... 33
AFTER WEEKLY USE ..................... 34
AFTER EVERY 50 HOURS OF USE ........ 34
AFTER EVERY 200 HOURS OF USE ....... 34
BATTERY MAINTENANCE .................. 35
SEALED/AGM BATTERIES ............... 35
WET/LEADACID BATTERIES ............ 35
HYDROLINK™BATTERY WATERING
SYSTEM OPTION ................... 35
MACHINE JACKING ........................ 36
PUSHING TOWING AND TRANSPORTING
THE MACHINE .......................... 37
STORING MACHINE ........................ 37
troubleShootinG
CONFIGURATION MODES .................. 42
HEAD SELECT MODE.................... 42
BATTERY SELECT MODE ................ 43
BURNISH PROPEL SPEED
SELECT MODE ....................... 43
REVERSE ALARM SELECT MODE......... 44
DOWN PRESSURE SELECT MODE........ 44
SUPERVISOR MODE..................... 45
ACTIVE DUST CONTROL
SETUP MODE ........................ 46
DIAGNOSTIC MODES ...................... 47
DISPLAY SOFTWARE
REVISION MODE ..................... 47
SELFTEST MODE ....................... 47
MANUAL MODE ........................ 49
INPUT DISPLAY MODE .................. 49
PROPEL DIAGNOSTICS MODE..........411
FAULTS ..................................413
BATTERY CHARGER .......................417
SUBSYSTEM TROUBLESHOOTING .........418
BACKUP ALARM ......................418
BATTERY CHARGER ON BOARD.......420
Contents Page
BATTERY CHARGER OFF BOARD ......422
PARKING BRAKE,
ELECTROMAGNETIC ................424
BURNISH MOTOR ......................426
POWERUP CIRCUIT....................428
PROPEL................................430
BURNISH HEAD LIFT ...................432
ADC ACTIVE DUST CONTROL.........434
Service
MAIN BURNISH HEAD...................... 52
LIFT ACTUATOR......................... 52
REMOVAL............................ 52
INSTALLATION ....................... 53
BURNISH HEAD ASSEMBLY. . . . . . . . . . . . . . 54
REMOVAL............................ 54
INSTALLATION ....................... 55
BURNISH MOTOR ....................... 56
REMOVAL............................ 56
INSTALLATION ....................... 56
CARBON BRUSHES................... 56
WHEEL DRIVE ASSEMBLY .................. 58
STEERING ASSEMBLY ................... 58
REMOVAL............................ 58
INSTALLATION ......................510
WHEEL DRIVE ASSEMBLY ..............510
REMOVAL...........................510
INSTALLATION ......................511
CARBON BRUSHES..................512
DRIVE TIRE.............................513
REMOVAL...........................513
INSTALLATION ......................514
PARKING BRAKE, ELECTROMAGNETIC..515
CHECKING AIR GAP .................515
CHECKING ROTOR ..................516
TESTING BRAKE RESISTANCE........517
LOGIC BOARD ............................517
REMOVAL...........................517
INSTALLATION ......................518
THROTTLE/BRAKE SENSOR................519
Contents Page

CONTENTS
4B10 Service Information (5-13)

B10 Service Information (5-13) 1-1
SAFETY PRECAUTIONS
IMPORTANTSAFETY INSTRUCTIONS -- SAVE THESE INSTRUCTIONS
The followingwarning precautions are used throughout
this manual as indicated in theirdescription:
WARNING: To warn of hazards or unsafe
practiceswhich couldresult in severe personal
injury or death.
FOR SAFETY: To identify actionswhich must be
followed for safe operation of equipment.
The followinginformation signalspotentially
dangerous conditions to the operator. Knowwhen
these conditions can exist. Locate all safety devices on
the machine.Report machinedamage or faulty
operation immediately.
WARNING: To Reduce the Risk of Fire,
Explosion, Electric Shock or Injury:
-- Readmanual before operatingmachine.
-- Do not use or pick up flammablematerials.
-- Do not use near flammableliquids, vapors or
combustibledusts.
Thismachineisnot equipped with an
explosion proof motor. The electric motor will
sparkupon start up and duringoperation
which couldcauseaflash fire or explosion if
machine is usedinanareawhere flammable
vapors/liquids or combustibledusts are
present.
-- Batteries emit hydrogen gas. Explosion or fire
canresult. Keep sparks and open flame away
when charging.Open battery compartment for
ventilation.
-- Disconnect batterycables and charger cord
before cleaning and servicingmachine.
-- Do not charge batteries with damaged cord. Do
not modify plug.
If the charger supply cord is damaged or
broken, it must be replaced by the
manufacturer or its service agent orasimilarly
qualified person in order to avoid a hazard.
The use of unapproved battery chargersmay
damage the battery and potentiallycauseafire
hazard.
-- Do not use outdoors or on wet surfaces. Store
indoors.Thismachine is for dry use only.
-- Thismachineisnot suitable for picking up
hazardousdust.
FOR SAFETY:
1. Do notoperate machine:
-- Unless trained and authorized.
-- Unlessoperator manual is readand
understood.
-- Unlessmentally and physicallycapable of
followingmachineinstructions.
-- Under the influence of alcohol or drugs.
-- While using a cell phone or other types of
electronic devices.
-- If not in proper operating condition.
-- In outdoor areas.Thismachine is for
indoor use only.
-- With pads or accessories not supplied or
approved by Tennant. The use of other
pads may impair safety.
-- In areaswith possible fallingobjects.
-- In areas that are too dark to safely see the
controlsoroperate machine.
-- With brakedisabled.
-- Withoutdust bag and/or filters in place.
2. Before operatingmachine:
-- Make sure all safety devicesare in place
and operate properly.
-- Check brakes and steering for proper
operation.
-- Inspect charger cord regularly for signs of
damage or aging.
3. When operatingmachine:
-- Useonly as described in thismanual.
-- Report machine damage or faulty operation
immediately.
-- Reduce speedwhen turning.
-- Drive slowly on inclines and slippery
surfaces.
-- Do notoperate on inclines that exceed a
7% grade level.
-- Keep all parts of bodyinsideoperator
stationwhilemachine is moving.
-- Do notcarry passengers on machine.
-- Keep hands away from spinning pad.
-- Usecarewhen reversingmachine.
-- Never allow childrentoplay on or around
machine.
-- Keep children and unauthorized persons
away from machine.
-- Do not allow to be used asatoy.
SAFETY PRECAUTIONS

1-2 B10 Service Information (5-13)
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
4. Before leavingmachine:
-- Stop on level surface.
-- Turn off machine and remove key.
5. When servicingmachine:
-- Disconnect batterycables and charger plug
before workingonmachine.
-- All work must be donewith sufficient
visibility and lighting.
-- All repairs must be performed byatrained
service mechanic.
-- Usemanufacturer supplied or approved
replacement parts.
-- Do not modify the machine from its original
design.
-- Avoid moving parts. Do not wearloose
clothing or jewelry. Secure long hair when
workingaroundmachinery.
-- Do notdisconnect the off--board charger’s
DC cord from the machine’s receptacle
when the charger is operating.Arcingmay
result. If the charger must be interrupted
during charging,disconnect the AC power
supply cord first.
-- Keepwork area well ventilated.
-- Avoid contactwith batteryacid.
-- Do notpower sprayorhose off machine.
-- Do notpush or tow the machine on inclines
with the brakedisabled.
-- Jackmachine up at designated locations
only. Block machine up with jack stands.
-- Block machine tires before jackingmachine
up.
-- Use jackorhoist that will support machine
weight.
-- Wear appropriate personal protection
equipment as needed and where
recommended in thismanual.
For Safety: wear protective gloves.
For Safety: weareye protection.
For Safety: wear protective dust mask.
6. When loading/unloadingmachineonto/off
truck or trailer:
-- Usearamp that can support the machine
weight and operator.
-- Do notoperate the machine on a ramp
incline that exceedsa19.5% grade level.
-- Useawinch if rampinclineexceeds a
19.5% grade level.
-- Do notpush or tow the machine on inclines
with the brakedisabled.
-- Lower the pad driver after loading.
-- Turn machine off.
-- Block machinewheels.
-- Use tie--down straps to secure machine.

B10 Service Information (5-13) 1-3
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY LABELS
The safety labelsappear on the machine in the locationsindicated.Replace labels if they are missing or become
damaged or illegible.
WARNING LABEL -- Located on steering column.
FOR SAFETY LABEL --
Readmanual before
operatingmachine.
-- Located on seatpanel
WARNING LABEL --
Disconnect battery
cables before servicing
machine.
-- Located behind kick
panel on control board
cover.
WARNING LABEL --
Batteries emit hydrogen gas. Explosion or fire
canresult. Keep sparks and open flame away
when charging.
-- Located on backside of seatpanel.

1-4 B10 Service Information (5-13)
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS

GENERAL INFORMATION ..................... 21
COMPONENT LOCATOR.................... 22
ELECTRICAL SCHEMATIC, MASTER ......... 23
ELECTRICAL SCHEMATIC SYMBOLS ..... 25
OPERATIONAL MATRIX..................... 26
SPECIFICATIONS ........................... 27
FASTENER TORQUE ..................... 27
GENERAL MACHINE DIMENSIONS/
CAPACITIES .......................... 28
ELECTRICAL COMPONENTS............. 29
MACHINE DIMENSIONS................210
GENERAL INFORMATION
SECTION 2
Contents Page
2-1
B10 Service Information (5-13)

2-2 B10 Service Information (5-13)
GENERAL INFORMATION
COMPONENT LOCATOR
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
Components
AActive Dust Control Vacuum*
BSeat Switch
CBurnish Motor
DContact Switch, Pad Change Mode
ECircuit Breaker-3 (150A Resettable)
Hour Meter, Circuit Breaker-1 (5A),
Circuit Breaker-3 (5A)
FWheel Drive Assembly,
Electromagnetic Parking Brake
GM1 and M2 Contactors,
Current Shunt (Burnish Motor)
D1 and D2 Diodes
HThrottle/Brake Sensor
ICircuit Board
JFlashing Light*
KModule, IRIS™ Telemetry*
LOn-Board Battery Charger*
MCurrent Shunt (IRIS™)*
NActuator, Burnish Head Lift
OThrottle/Brake Sensor
PKey Switch, E-Stop Switch,
Directional Switch, BDI (Battery
Discharge Indicator)
QTouch Panel
RBattery Compartment
* Optional Equipment