Tennant M20 Training manual

IB 9012828 (10- 2014) 1
INSTRUCTION BULLETIN
No. 9012828
Machine: M20 / T20
(Gas / LPG only)
Published: 10- 2014
Rev. 00
NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the
Parts List in the appropriate place in the machine manual for future
reference. Retaining the Parts List will make it easier to reorder
individual parts and will save the cost of ordering an entire kit.
NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
Installation instructions for kit number 9012811
SYNOPSIS:
This kit contains the parts needed to install a radiator screen kit on M20 / T20 machines.
(Gas / LPG machines only).
Tennant NA: M20 (Serial Numbers 000000- 003038), T20 (Serial Numbers 000000- 002092)
Tennant CE: M20 (Serial Numbers 0000- 0195), T20 (Serial Numbers 0000- 0188)
SPECIAL TOOLS / CONSIDERATIONS: NONE
(Estimated time to complete: 8 hours)
When assembling / disassembling hydraulic components:
1. Thoroughly clean outside of hydraulic components before disconnecting hydraulic hoses or fittings
and flush hoses and fittings with air, solvent, or hydraulic fluid and cap disconnected hoses or open
ports to prevent contaminants from entering system.
2. Mark hydraulic hoses with locations of where they are attached. Markings make it easier to reconnect
hoses to proper locations.
3. Discard all hydraulic fluid drained from the system. Use only new approved hydraulic fluid to replenish
hydraulic reservoir. Hydraulic fluid is potentially dangerous to the environment. Obey all federal, state,
and local laws/regulations governing the disposal of environmentally hazardous materials when
disposing hydraulic fluid.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, used machine components
such as batteries and fluids in an environmentally safe way according
to local waste disposal regulations.
Always remember to recycle.

IB 9012828 (10- 2014)2
PREPARATION:
1. Park the machine on a clean level surface,
turn off the machine, set the parking brake,
and remove the key.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off
machine, set parking brake, and remove key.
2. Open the engine cover and remove the front
shroud from the machine. Set the front shroud
and all hardware aside.
3. Remove the engine access panel from the
operator compartment. Set the access panel
and hardware aside. Refer to Fig. 1.
FIG. 1
4. Remove the radiator cap from the radiator.
Discard the radiator cap.
FOR SAFETY: When servicing machine, avoid
contact with hot engine coolant, do not
remove cap from radiator when engine is hot,
and allow engine to cool.
5. Position a 3 gal (11.3 L) or larger container
beneath the machine and drain the antifreeze
from the engine coolant system into the
container. Discard the drained antifreeze.

IB 9012828 (10- 2014) 3
Remove and discard
hose to main hydraulic
return tube and
hydraulic E90 fitting
Remove and
discard hydraulic
cooler assembly
Remove and discard
hydraulic hose to
hydraulic reservoir and
hydraulic E90 fitting
Remove and
discard hydraulic
cooler bracket
Remove and discard all hardware
securing hydraulic cooler assembly /
hydraulic cooler bracket to machine
FIG. 2
6. Disconnect the hydraulic reservoir hose and
the main hydraulic return tube hose from the
hydraulic cooler. (Fig. 2)
7. Remove the hydraulic cooler assembly from
the machine. Discard the hydraulic cooler
assembly. (Fig. 2)
8. Remove both hydraulic hoses disconnected
from the hydraulic cooler from the machine.
Discard both removed hydraulic hoses.
(Fig. 2)
9. Disconnect all hoses from the radiator. (Fig. 3)
10. Remove the radiator and all hoses, hose
clamps, fittings, and hardware connected to
the radiator from the machine. Discard the
radiator. (Fig. 3)

IB 9012828 (10- 2014)4
Leave hose
connected to
coolant tank
Leave hose
connected to
engine
Leave radiator bracket, with hose
clamp, attached to machine.
Loosen hardware securing
radiator bracket to machine
Remove
and set
aside
Remove and
set aside
Remove
and set
aside
FIG. 3

IB 9012828 (10- 2014) 5
INSTALLATION:
Remove and discard all
hardware removed with old
engine mounting bracket.
Replace with new hardware
Radiator support
bracket is cut from
frame of machine
(Fig. 5)
Remove and discard all old
engine mounting bracket and all
hardware. Replace with new
engines mounting bracket.
Frame of machine
52
53
54
57
56
55
54
FIG. 4
1. Loosen necessary engine mounting hardware
to make it possible to lift the front of the
engine enough to remove the engine
mounting bracket. (Fig. 4)
2. Lift the engine from the engine mounting
bracket. (Fig. 4)
3. Remove the old engine mounting bracket from
the machine. Discard the removed engine
mounting bracket and all hardware. (Fig. 4)

IB 9012828 (10- 2014)6
4. Cut the radiator support bracket from the
frame of the machine. (Fig. 5)
5. Use two M12 hex screws (53), four flat
washers (54), two vibration isolators (55), two
flat washers (56), and two M12 hex nuts to
install the new engine mounting bracket (52)
onto the frame of the machine. (Fig. 4)
6. Lower the engine onto the new engine
mounting bracket and the frame of the
machine and install / tighten hardware to
secure the engine to the engine mounting
bracket / frame of the machine. (Fig. 4)
Cut radiator support bracket from
frame of machine. Cut / grind
remnants of radiator support bracket
flushtoframe
FIG. 5

IB 9012828 (10- 2014) 7
Loosen fan belt
tension at alternator
Save fan belt
Replace existing
cooling fan with
new cooling fan (22)
Save fan spacer and
socket screws
Replace existing
sheave / bearings with
new sheave (23) /
bearings (40)
* Save key
*Note: Do Not lose / discard key when removing
cooling fan from fan spacer. Key is needed to
install new cooling fan (22) onto fan spacer.
61 62
Replaceexisting
fan hub plate
with new fan hub
plate (60)
Save M8 hex
screws and
flat washers
36
37
FIG. 6
7. Loosen the belt tension at the alternator and
remove the fan belt from the machine. Set the
fan belt aside. (Fig. 6)
8. Remove the cooling fan from the machine.
Set the M8 hex nut, key, and flat washer
aside. Discard the cooling fan. (Fig. 6)
NOTE:Do Not lose / discard the key when
removing the cooling fan from the fan spacer.
The key is needed to install the new cooling fan
(22) onto the fan spacer.
9. Remove the fan spacer from the machine. Set
the fan spacer and socket screws aside.
(Fig. 6)
10. Remove the sheave from the machine.
Discard the sheave / bearings and hardware.
(Fig. 6)
11. Remove the existing fan hub plate from the
engine. Discard the removed fan hub plate.
(Fig. 6)
12. Use two M8 hex screws and two flat washers
to install the new fan hub plate (60) onto the
engine. (Fig. 6)
13. Use the hex screw (62) and flat washer (61)
to install the new sheave (23) onto the engine.
(Fig. 6)
14. Use the saved socket screws to install the fan
spacer onto the sheave (6). (Fig. 6)
15. Reinstall the cooling fan belt onto the engine
and tighten to the proper tension. (Fig. 6)
16. Insert the saved key into the notch in the fan
spacer and use the saved M8 hex screw and
flat washer to install the new cooling fan (22)
onto the fan spacer. (Fig. 6)

IB 9012828 (10- 2014)8
18
1
19
20
21
24
25
26
27
28
29
30
31
31
32
32
33
33
34
34
35
36
37
38
39
39
52
61
8
8
9
9
9
35
FIG. 7

IB 9012828 (10- 2014) 9
NOTE:Do not completely tighten hardware used
to install parts in Step 17 through Step 20 until
after ensuring the cooling fan (22) blades do not
touch the fan shroud (21).
17. Use two M8 hex screws (8) and two flat
washers (9) to instal the upper fan shroud
bracket (25) onto the engine. (Fig. 7)
18. Use one SEMS M8 hex screw (38) to install
the lower fan shroud bracket (26) onto the
engine mounting bracket (52). (Fig. 7)
NOTE:The fan shroud (4) must be positioned on
the machine as shown in Fig. 7.
19. Use two SEMS M6 hex screws (33), two flat
washers (32), and two M6 hex nuts (34) to
install the fan shroud (21) onto the upper fan
shroud bracket (25). (Fig. 7)
20. Use two SEMS M6 hex screws (33), two flat
washers (32), and two M6 hex nuts (34) to
install the fan shroud (21) onto the lower fan
shroud bracket (26). (Fig. 7)
21. Check the spacing of the cooling fan (22)
blades to the fan shroud (21). The cooling fan
blades must not touch the fan shroud. Adjust
the positioning of the fan shroud as necessary
so fan blades are not toucing the shroud
(Fig. 8)
Cooling fan (22)
blades must not
touch fan shroud (23)
22
21
FIG. 8
22. Tighten the hardware installed in Step 18
through Step 21. (Fig. 7)
23. Reinstall the engine access panel into the
operator compartment.
24. Use two SEMS M8 hex screws (35), two flat
washers (36), and two M8 hex nuts (37) to
install the radiator shroud bracket (27) onto
the upper fan shroud bracket (25). (Fig. 7)
25. Use one SEMS M8 hex screw (39) to install
the radiator shroud bracket (27) onto the
lower fan shroud bracket (26) / engine
mounting bracket (52). (Fig. 7)
26. Use two M4 hex screws (28) and two M4 hex
nuts (29) to install the latch (24) onto the
radiator fan bracket (18). (Fig. 7)
27. Use three M8 hex screws (35) to install the
radiator fan bracket (18) onto the radiator (1).
(Fig. 7)
28. Install the seal (63) onto the radiator fan
bracket (18). (Fig. 9)
FIG. 9
29. Use one M6 hex screw (31) to install the
cable (30) onto the radiator fan bracket (18).
(Fig. 7)
30. Use another M6 hex screw (31) to install the
cable (30) onto the screen cover plate (20).
(Fig. 7)
31. Install the screen cover plate (20) onto the
radiator fan bracket (18). (Fig. 7)
32. Apply a light coat of oil onto the seal (63).
(Fig. 10)
FIG. 10

IB 9012828 (10- 2014)10
33. Install hydraulic fitting (65) and hydraulic fitting
(66) onto the radiator (1). (Fig. 11)
34. Use four SEMS M8 hex screws (13), four flat
washers (6), eight flat washers, four vibration
isolators (5), and eight flat washers to install
the radiator (1) onto the radiator mounting
bracket (3). (Fig. 11)
35. Use two SEMS M8 hex screws (13) and two
flat washers (6) to install the radiator
assembly onto the machine. (Fig. 11)
36. Install the skirt bracket (10) and fan skirt (11)
onto the machine. (Fig. 11)
37. Use a SEMS M8 hex screw (35) to install the
loose radiator bracket onto the radiator
assembly. Secure the radiator bracket to the
machine. (Fig. 11)
1
2
3
4
5
6
710
11
12
13
14
15
1617
5
6
52
Radiator bracket
loosely attached
to machine
65
64
35
1
FIG. 11

IB 9012828 (10- 2014) 11
41
42
43
44
45
45
45 To coolant
recovery tank
46
From
regulator
1
1
47
48
49
50
50
51
FIG. 12

IB 9012828 (10- 2014)12
38. Remove the screen cover plate (20) from the
radiator assembly and install the radiator
screen (19) into the radiator assembly.
(Fig. 13 / Fig. 7)
FIG. 13
39. Reinstall the screen cover plate (20) onto the
radiator assembly. (Fig. 5)
40. Connect the 46 in. hydraulic hose (59) to the
hydraulic reservoir. (Fig. 14)
59
58
Hydraulic
reservoir
Radiator Main
hydraulic
return tube
65
64
FIG. 14
41. Route the 46 in. hydraulic hose (59) to the
radiator (1) and connect the 46 in. hydraulic
hose to the hydraulic fitting located on the
bottom of the radiator. (Fig. 14)
42. Connect the 29 in. hydraulic hose (58) to the
main hydraulic return tube. (Fig. 14).
43. Route the 26 in. hydraulic hose (58) to the
radiator (1) and connect the 29 in. hydraulic
hose to the hydraulic fitting located near the
top of the radiator. (Fig. 14)
44. Connect all coolant hoses to the radiator (1).
45. Install the radiator cap (2) onto the radiator.
46. If necessary, add hydraulic fluid to the
hydraulic system. Refer to Maintenance
Section of Operator Manual for additional
information.
47. Refill the engine coolant system with fresh
antifreeze.
48. Observe the radiator / engine coolant system
hoses and the hydraulic hoses / fittings for
leaks.
49. Start machine and allow it to run for
approximately 1 minute. Check the coolant
level in reservoir. Add antifreeze as
necessary.
50. Reinstall the front shroud onto the machine.
51. Check the radiator screen (20) daily for
damage and obstructions. Clear all dirt and
obstructions from the screen. Replace the
screen if it is damaged.

IB 9012828 (10- 2014) 13
Bill Of Materials For Rad W/Screen Kit, Replmt [M20/T20 G/LP] - 9012811
Ref.
Tennant
Part No. Description Qty.
11045940 Radiator, W/ Hyd Cooler [Side X Side] 1
2 1045764 Cap, Radiator, 14PSI [Stant] 1
3 1046962 Bracket, Mtg, Radiator 1
4 06962 Screw, Hex, M10 X 1.50 X 45, 8.8 2
5 54274 Isolator, Vib, Bshg, 1.1d 0.6l .4b 0.78h 4
61014563 Washer, Flat, 0.40b 1.12d .12, SS 16
7 41430 Nut, Hex, Lock, M10 X 1.5, Nl 4
8 39277 Screw, Hex, M8 X 1.25 X 25, 8.8 2
9 32491 Washer, Flat, 0.31, Std 2
10 1043897 Bracket, Skirt, Rbr 1
11 1052170 Skirt, Eng Fan, Gas / Lp 1
12 361339 Screw, Hex, M6 X 1.00 X 16, Fmg 2
13 1037355 Screw, Hex, M8 X 1.25 X , 9.8, SEMS 2
14 41178 Washer, Flat, 0.25, Fendr 3
15 1036892 Screw, Hex, M6 X 1.00 X 25, 9.8 SEMS 3
16 49266 Tie, Cable, Nyl, 07.3l .19w 1.8 Max D 1
17 1040467 Screw, Hex, M6 X 1.00 X 20, 9.8, SEMS 2
18 1071041 Bracket Wldt, Radiator, Fan, Gas/LPG 1
19 1071033 Frame Wldt, Screen, Rad 1
20 1071047 Plate, Cover, Screen 1
21 1054428 Shroud, Fan 1
22 1031566 Fan, Cooling, 14.1d, 6 Blade, 0.5b Taper 1
23 1072505 Sheave, Mach [Gm1.6l 2615rpm Fan] 1
24 1051534 Concept, Latch 1
25 1058777 Bracket, Shrd, Fan, Upper, Sppt, Gas/Lpg 1
26 1058753 Bracket, Shrd, Fan, Lower, Gas/Lpg 1
27 1064443 Bracket, Shrd, Radiator, Gas/Lpg, CE 1
28 1020234 Screw, Hex, M4 X 0.70 X 10, SS 2
29 02850 Nut, Hex, Lock, M4 X 0.70, Nl 2
30 57702 Cable, Glv .06d 012.0l .26eye /.26eye 1
31 361339 Screw, Hex, M6 X 1.00 X 16, Fmg 2
32 32483 Washer, Flat, 0.25, SAE 4
33 1036892 Screw, Hex, M6 X 1.00 X 25, 9.8, SEMS 4
34 08708 Nut, Hex, Lock, M6 X 1.00, Nl 4
35 1037346 Screw, Hex, M8 X 1.25 X 25, 9.8, SEMS 2
36 32491 Washer, Flat, 0.31, Std 2
37 08709 Nut, Hex, Lock, M8 X 1.25, Nl 2
38 1037354 Screw, Hex, M8 X 1.25 X 30, 9.8, SEMS 3
39 1037355 Screw, Hex, M8 X 1.25 X 35, 9.8, SEMS 1
40 1055377 Bearing, Ball, 20mm B 42mm D 12mm W 2
41 1014747 Hose, Coolant, Mold, 1.25id To 1.62id 1
42 1043322 Tube, Coolant, 1.3d, Lower 1
43 51305 Fitting, Draincock, E90, .25npt 1
44 73471 Hose, PVC, Clr, 0.38id 0.56od 022.0l 1
45 43844 Clamp, Hose, Wormdrive, 0.25- 0.62d, .31w 1

IB 9012828 (10- 2014)14
Ref.
Tennant
Part No. Description Qty.
46 1042772 Fitting, Brs, Str, Pf06/Pm04 1
47 1015547 Fitting, Adapter, Orifice, Pf06/Pm06 1
48 27767 Fitting, Brs, Str, Em10/Pm06 1
49 1062116 Fitting, Plstc, Tee, Bm10/Bm10/Bm10, Nyl 1
50 63810 Clamp, Hose, Wormdrive, 0.56- 1.06d, .56w 4
51 1016561 Hose, Afmkt, Rbr, Heater, 0.62id, 08ft 1
52 1046022 Bracket Wldt, Mtg, Eng 1
53 06972 Screw, Hex, M12 X 1.75 X 60, 8.8 2
54 04414 Washer, Flat, 0.53b 1.88d .12, Stl, Pl 4
55 51176 Isolator, Vib, .50d 2
56 32493 Washer, Flat, 0.50, Std 6
57 08711 Nut, Hex, Lock, M12 X 1.75, Nl 2
58 1050436 Hose, Hyd, Med12, Jf12e90/Jf12str, 029.0 1
59 1052835 Hose, Hyd, Med12, Jf12str/Jf12str, 046.0 1
60 1055381 Plate Wldt, Fan, Hub [GM 1.6L] 1
61 1014563 Washer, Flat, 0.40b 1.12d .12, SS 1
62 21195 Screw, Hex, .38- 16 X 0.75, G5 1
63 1048166 Seal, Afmkt, Bulb, Str, 0.58d 08 ft 1
64 46481 Fitting, Hyd, E90, Jm12/Om12 1
65 62471 Fitting, Hyd, E90, Jm12/Om12, Long 1
TENNANT COMPANY
P. O. Box 1452
Minneapolis, MN 55440-1452